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CLASSIC
II
IM553-C
™
July, 2003
DC ARC WELDER WITH DEUTZ F3L- 1011F ENGINE
For use with machines having Code Numbers 10219, 10219CV, 10220, 10220CV, 10628, 10629,10872 and 10910
RETURN TO MAIN MENU
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT
READING
THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
OPERATOR'S MANUAL
Copyright © 2003 Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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Table of Contents
Troubleshooting
Related Manuals for Lincoln Electric CLASSIC IM553-C
Summary of Contents for Lincoln Electric CLASSIC IM553-C
- Page 1 CLASSIC IM553-C ™ July, 2003 DC ARC WELDER WITH DEUTZ F3L- 1011F ENGINE For use with machines having Code Numbers 10219, 10219CV, 10220, 10220CV, 10628, 10629,10872 and 10910 RETURN TO MAIN MENU Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind.
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Page 2: Safety
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. -
Page 3: Electric Shock Can Kill
ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. - Page 4 WELDING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.
- Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a.
- Page 6 The code number is especially important when identifying the correct replacement parts. - Register your machine with Lincoln Electric either via fax or over the Internet. • For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.
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Page 7: Table Of Contents
Safety ...i-iv ______________________________________________________________________________ Installation ...Section A Technical Specifications ...A-1 Safety Precautions...A-2 Spark Arrester...A-2 Location / Ventilation ...A-2 Grounding ...A-2 Lift Bail ...A-2 Undercarriages...A-2 Polarity Control and Cable Sizes ...A-3 Pre-Operation Engine Service ...A-3 Oil...A-3 Fuel ...A-3 Battery Charging ...A-3 Muffler ...A-3 ______________________________________________________________________________ Operation ...Section B Safety Precautions...B-1... -
Page 8: Installation
Make/Model Description Deutz 3 cylinder F3L 1011F 28.5 HP Diesel Engine @ 1700 RPM SA-250 Duty Cycle OUTPUT - WELDER AND GENERATOR Current Range 40-325 Amps HEIGHT WIDTH 42.94 in. 24 in. (1040 mm) (610 mm) INSTALLATION INPUT - DIESEL ENGINE... -
Page 9: Safety Precautions
Leaving the doors open changes the designed air flow and may cause overheating. The welder should be located to provide an unrestrict- ed flow of clean, cool air. Also, locate the welder so that engine exhaust fumes are properly vented to an outside area. -
Page 10: Undercarriages
Cables Sizes for Combined Length of Electrode Plus Work Cable Amps Duty Cycle Up to 200 ft. 100% welder, be sure you use ample size welding cables. PRE-OPERATION SERVICE READ the engine operating and maintenance instruc- tions supplied with this machine. ------------------------------------------------------------------- INSTALLATION This unit is supplied from the factory with the engine crankcase filled with a high quality SAE 10W/30 oil. -
Page 11: Battery Charging
------------------------------------------------------------------------ Muffler This welder is supplied with an adjustable rain cap for the muffler. Install the rain cap using the clamp pro- vided with the outlet facing away from the direction in which this unit will be transported. This will minimize the amount of water and debris which could enter the muffler during transportation. -
Page 12: Operation
60% duty cycle (consult SPECIFICATIONS for alternate ratings). Duty cycle is based on a ten minute period; thus, the welder can be loaded at rated output for six minutes out of every ten minute period. (1) The Lincoln “plus output” rating at 60% duty cycle is 250 amperes at 40 volts. -
Page 13: Idler
See SPECIFICATIONS for operating speeds. The idler is controlled by the “Idler” toggle switch on the welder control panel. The switch has two posi- tions as follows: 1. In the “High” position, the idler is off, and the engine high speed is controlled by the governor. -
Page 14: Maintenance
----------------------------------------------------------- GENERAL INSTRUCTIONS 1. Blow out the welder and controls with an air hose at least once every two months. In particularly dirty locations, this cleaning may be necessary once a week. Use low pressure air to avoid driving dirt into the insulation. -
Page 15: Commutator And Brushes
Never use emery cloth or paper for this purpose. NOTE: If the welder is used in dirty or dusty locations, or if the welder is not used for prolonged periods of time, it may be necessary to clean the commutator and slip rings more often. -
Page 16: Troubleshooting
HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. - Page 17 Welder starts but fails to generate current. (1) FLASHING THE FIELDS: 1. Stop the engine welder and remove the cover from the exciter. 2. Turn the “Fine Adjustment Control” (rheostat) to “100” on the dial. 3. Using a 12 volt automotive battery, connect its negative terminal to the negative brush holder.
- Page 18 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) Welding arc is loud and spatters excessively. Welding current too great or too small compared to indication on the dial. Engine shuts down and engine protection light comes on. If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
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Page 19: Electronic Idler Troubleshooting Guide
The Arc Is Struck Reed Switch In Weld Circuit Defective - Will Not Close To Check: Short The Red Lead On P.C. Board To Welder Frame Engine Picks Up Speed 1. Check for break in Red lead and repair. 2. Replace reed switch in weld circuit. -
Page 20: Diagrams
DIAGRAMS WIRING DIAGRAM - CODE 10628 & 10629 CLASSIC II DEUTZ... - Page 21 DIAGRAMS WIRING DIAGRAM - CODE 10219 & 10219CV CLASSIC II DEUTZ...
- Page 22 DIAGRAMS WIRING DIAGRAM - CODE 10220 & 10220CV CLASSIC II DEUTZ...
- Page 23 DIAGRAMS WIRING DIAGRAM - CODE 10910 CLASSIC II DEUTZ...
- Page 24 DIAGRAMS CLASSIC II DEUTZ...
- Page 25 NOTES CLASSIC II DEUTZ...
- Page 26 ● WARNING ● Spanish ● AVISO DE PRECAUCION ● French ● ATTENTION ● ● German WARNUNG ● Portuguese ● ATENÇÃO ● Japanese Chinese Korean Arabi ● ● ● ● ● ● ● ● ● ●...
- Page 27 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Spanish ● PRECAUCION French ● ATTENTION ● German WARNUNG Portuguese ● ● Japanese Chinese Korean Arabic WARNING AVISO DE ATENÇÃO...
- Page 28 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...