Lincoln Electric CLASSIC II Manuals

Manuals and User Guides for Lincoln Electric CLASSIC II. We have 2 Lincoln Electric CLASSIC II manuals available for free PDF download: Service Manual, Operator's Manual

Lincoln Electric CLASSIC II Service Manual (110 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 1.73 MB

Master for All Sections

6
- Safety
  
  2
  - Electric Shock Can Kill
    3
  - Table of Contents
    6
- Installation
  
  8
  - Technical Specifications
    8
    
    Input - Diesel Engine
    8
    
    Output - Welder and Generator
    8
    
    Physical Dimensions
    8
    
    Rated Output - Welder
    8
    
    Location and Ventilation
    9
    
    Safety Precautions
    9
    
    Storing
    9
    
    Battery Connections
    10
    
    Fuel
    10
    
    High Altitude Operation
    10
    
    Lifting
    10
    
    Oil
    10
    
    Pre-Operation Engine Service
    10
    
    Stacking
    10
    
    Tilting
    10
    
    Muffler
    11
    
    Spark Arrester
    11
    
    Undercarriages
    11
    
    Cable Installation, Polarity Control, and Cable Sizes
    12
    
    Electrical Output Connections
    12
    
    Welding Cable Connections
    12
    
    Auxiliary Power Receptacles, Plugs, and Hand-Held Equipment
    13
    
    Circuit Breakers
    13
    
    Machine Grounding
    13
Operation

15
- Operation
  16
  - Safety Instructions
    16
  - General Description
    16
  - Recommended Applications
    17
  - Operational Features and Controls
    17
  - Design Features
    17
    
    Generator
    17
    
    Welder
    17
  - Welding Capability
    18
  - Limitations
    18
  - Controls and Settings
    19
    
    Welder/Generator Controls
    19
    
    Control of Welding Current
    20
    
    Diesel Engine Controls
    21
  - Engine Operation
    22
    
    Before Starting the Engine
    22
    
    Starting the Engine
    22
    
    Break-In Period
    23
    
    Cold Weather Starting
    23
    
    Stopping the Engine
    23
  - Welding Operation
    24
    
    General Information
    24
    
    Idler Operation
    24
  - Auxiliary Power
    27
Accessories

29
- Accessories
  30
  - Options/Accessories
    30
    
    TIG Welding
    31
  - Connection of Lincoln Electric Wire Feeders
    32
    
    Connection of the K488 SG Control Module and K487 Magnum Spool Gun
    36
Safety Precautions

37
- Maintenance
  38
  - Safety Precautions
    38
  - Routine and Periodic Maintenance
    38
    
    Change the Oil
    38
    
    Engine Maintenance
    38
    
    Maintenance
    38
    
    Change the Oil Filter
    39
    
    Fuel
    39
    
    Fuel Filter
    39
    
    Air Cleaner
    40
    
    Cooling System
    40
    
    Tightening the Fan Belt
    40
    
    Engine Maintenance Schedule
    41
    
    Battery Maintenance
    42
    
    Charging the Battery
    42
    
    Checking Electrolyte Level
    42
    
    Checking Specific Gravity
    42
    
    Cleaning the Battery
    42
    
    Cable Connections
    43
    
    Commutator and Brushes
    43
    
    Idler Maintenance
    43
    
    Welder/Generator Maintenance
    43
  - Major Component Locations
    44
Theory of Operation

45
- Theory of Operation
  46
Troubleshooting & Repair Section

51
- How to Use Troubleshooting Guide
  52
- Troubleshooting & Repair Section
  52
- PC Board Troubleshooting Procedures
  53
- Troubleshooting Guide
  54
- Retest after Repair
  98
  - Wiring Diagram (Code 9805
    101
  - Wiring Diagram (Code 10000
    102
  - Wiring Diagram (Code 10070
    103
  - Wiring Diagram (Code 10071
    104
  - Wiring Diagram (Code 10219
    105
  - Wiring Diagram (Code 10220
    106
- Troubleshooting and Repair
  
  107
  - Idler PC Board (M13708) Schematic
    107
- Electrical Diagrams
  
  107
  - Idler PC Board (M13708) Components
    108
  - Idler PC Board (L9902) Schematic
    109

Lincoln Electric CLASSIC II Operator's Manual (28 pages)

DC ARC WELDER WITH DEUTZ F3L-1011F ENGINE

Brand: Lincoln Electric | Category: Welding System | Size: 0.57 MB

Safety
2
Installation
8
- Technical Specifications
  8
- Safety Precautions
  9
- Spark Arrester
  9
- Location/Ventilation
  9
  - Grounding
    9
  - Lift Bail
    9
  - Undercarriages
    10
  - Polarity Control and Cable Sizes
    10
  - Pre-Operation Engine Service
    10
    
    Oil
    10
    
    Fuel
    10
    
    Battery Charging
    11
    
    Muffler
    11
Operation
12
- Safety Precautions
  12
- General Description
  12
- Cold Weather Starting
  12
  - Duty Cycle
    12
  - Control of Welding Current
    12
  - Idler
    13
  - Auxiliary Power Operation
    13
Maintenance
14
- General Instructions
  14
- Cooling System
  14
- Bearings
  14
- Commutator and Brushes
  15
- Idler Maintenance
  15
- Nameplates
  15
How to Use Troubleshooting Guide
16
Troubleshooting
16
Electronic Idler Troubleshooting Guide
19
Diagrams
20

Lincoln Electric Categories

Welding System Welding Accessories Flashlight Wire Feeders Portable Generator

More Lincoln Electric Manuals

Lincoln Electric CLASSIC II Manuals

Lincoln Electric CLASSIC II Service Manual (110 pages)

Table of Contents

Master for All Sections

Safety

Installation

Operation

Accessories

Safety Precautions

Theory of Operation

Troubleshooting & Repair Section

Troubleshooting and Repair

Electrical Diagrams

Lincoln Electric CLASSIC II Operator's Manual (28 pages)

Table of Contents

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Lincoln Electric Categories