Polaris 2003 SPORTSMAN 600 Service Manual page 10

2002 SPORTSMAN 700
MODEL: . . . . . . . . . .
MODEL NUMBER: . A02CH68AA/CA
ENGINE MODEL: . . EH68ALOE1
CARBURETION
Type . . . . . . . . . . . . . . . . BST 34 Mikuni
Main Jet . . . . . . . . . . . . 162.5
Pilot Jet . . . . . . . . . . . . . 45
Jet Needle . . . . . . . . . . . 4BH41--4
Needle Jet . . . . . . . . . . . P-6
Throttle Valve . . . . . . . . #100
Pilot Screw . . . . . . . . . . 1.5 Turns Out
Pilot Air Jet . . . . . . . . . . 160
Valve Seat . . . . . . . . . . . 1.5
Float Height . . . . . . . . . 14.7mm (.58I)±1mm
Fuel Octane (R+M/2) . 87 Non-Oxygenated or
89 Oxygenated
CLUTCH
Type . . . . . . . . . . . . . . . . . . . .
Belt . . . . . . . . . . . . . . . . . . . . .
Belt Width (Projected) . . . . .
Side Angle (Overall) . . . . . .
Outside Circumference . . . .
Center Distance . . . . . . . . . .
Clutch Offset . . . . . . . . . . . .
Secondary Spring . . . . . . . .
Driven Helix . . . . . . . . . . . . .
Spring Position (Helix) . . . .
Spring Position (Sheave)
ENGINE
Type . . . . . . . . . . . . . . . . . . . . . . .
Displacement . . . . . . . . . . . . . . .
Bore . . . . . . . . . . . . . . . . . . . . . . .
Stroke . . . . . . . . . . . . . . . . . . . . .
Valve Clearance In/Ex . . . . . . .
Compression Ratio . . . . . . . . . .
Cooling . . . . . . . . . . . . . . . . . . . .
Lubrication Type . . . . . . . . . . . .
Operating RPM±200 . . . . . . . . .
Idle RPM±200 (lights off)
Compression Pressure . . . . . . .
1.6
PVT
3211091
1.188I (30.18mm)
28° ± 2°
40.875 ±.188I
10±.12I (254.5mm)
0.5I (12.7mm)
White/Yellow
Compound (EBS)
N/A
. . N/A
4 Cycle, Twin Cyl.
683 cc
3.149I (80 mm)
2.677I (68 mm)
0.006/0.006I@ TDC on compression
9.78/1 Full Stroke
Liquid
Pressurized Wet Sump
6000 RPM
. . . . . 1100 RPM
(Std) ±15%
GENERAL INFORMATION GENERAL INFORMATION
JETTING CHART
AMBIENT TEMPERATURE
Altitude ltitude
Below 40°F Below 40 F
Below +5°C
Meters Meters 0-1800 0-1800
167 5 167.5
(0-6000)
(Feet) (Feet)
Above 1800 Above 1800
160 160
Above (6000)
CLUTCH CHART
*EBS require no helix/spring adjustment
Shift Shift
Altitude Altitude
Weight Weight
Meters Meters
0-1800 0-1800
20 56 20- -56
(Feet) (Feet) (0-6000)
1800-3700 1800-3700
20- -54 20 54
(6000-12000)
+40_F and above +40 F and above
+5_C and above
162 5 162.5
155 155
Drive Clutch Drive Clutch Driven Clutch Driven Clutch Driven Driven
Spring Spring Spring Spring Helix Helix
Blue/Green Blue/Green
White/Yellow White/Yellow EBS EBS
(5631215)
Blue/Green Blue/Green
White/Yellow White/Yellow EBS EBS
(5631214)