Polaris 2003 SPORTSMAN 600 Manuals

Manuals and User Guides for Polaris 2003 SPORTSMAN 600. We have 3 Polaris 2003 SPORTSMAN 600 manuals available for free PDF download: Owner's Manual, Service Manual

Polaris 2003 SPORTSMAN 600 Owner's Manual (153 pages)

Polaris 2003 ATV Owner's Manual

Brand: Polaris | Category: Offroad Vehicle | Size: 2.68 MB

Welcome
5
Table of Contents
7
Vehicle Identification Numbers
8
- Age Restrictions
  9
- Operator Safety
  10
Safety
9
- Equipment Modifications
  13
- Safety Decals and Locations
  34
- Safe Riding Gear
  38
- Electrical Switches
  39
- Throttle Lever
  40
Controls
39
- Light Switches
  41
- Brake Lever
  42
- Parking Brake
  43
  - Auxiliary Brake
    44
  - Fuel Filter
    45
  - Fuel Tank
    45
  - Fuel Valve
    45
  - Fuel Safety
    46
  - Belt Life
    48
- Recoil Starter
  49
Engaging Wheel Hubs
50
Features
50
- Disengaging Wheel Hubs
  51
- Indicator Lights
  52
- Instrument Cluster
  53
- Rider Information Center
  54
  - Diagnostic Mode
    57
  - Break-In Period
    58
- Starting a Cold Engine
  61
- Starting the Engine
  61
- Starting a Warm Engine
  62
Operation
58
- Hauling Cargo
  63
- Driving Procedures
  65
- Driving Safely
  65
- Making Turns
  66
- Driving on Slippery Surfaces
  67
- Driving Uphill
  68
- Driving Downhill
  70
- Turning Around on a Hill
  71
  - Driving through Water
    72
  - Driving over Obstacles
    73
  - Driving in Reverse
    74
- Parking on an Incline
  75
Noise Emission Control System Regulation
76
- Usfs Approved Spark Arrestor
  76
Maintenance and Lubrication
77
- Periodic Maintenance Schedule
  78
- Lubrication Recommendations
  82
- Premium 2-Cycle Oil
  87
- Premium Gold Synthetic 2-Cycle Oil
  87
- Premium 4 Synthetic Oil
  88
- Transmission Oil Change - Sportsman
  96
  - Front Gearcase Oil Change
    97
  - Front Gearcase Oil Check
    97
- Rear Gearcase Oil Change
  98
- Rear Gearcase Oil Check
  98
  - Engine Oil Check
    100
  - Coolant Level
    101
  - Engine Cooling System
    101
- Radiator Coolant Level
  102
- Oil Pump Bleeding - 2-Cycle Engines
  103
- Front Brake
  106
- Rear Brake
  107
- Toe Alignment
  108
- Camber and Caster
  109
- Rear Spring
  109
- Steering Assembly
  109
  - Adjusting Carburetor/2-Cycle Engines
    111
  - Adjustments
    111
- Throttle Cable Freeplay
  112
- Side Panel Removal - Gen IV
  113
- Wheel Removal
  114
- Wheel Installation
  115
- Wheel Nut Torque Specifications
  115
- Front Wheel Hub Tightening
  116
- Tire Tread Depth
  116
  - Drive Chain
    117
  - Filter Systems
    120
  - Headlight Lamp Replacement - Scrambler
    122
  - High Beam Adjustment - Scrambler
    122
  - Headlight Adjustment - Trail Blazer
    123
  - Headlight Lamp Replacement - Trail Blazer
    123
  - Headlight Lamp Replacement - Gen IV
    124
  - High Beam Adjustment - Gen IV
    125
  - Headlight Housing Replacement - Gen IV
    126
  - Indicator Lamp Replacement
    127
- Taillight/Brakelight Lamp Replacement
  127
- Spark Plug Removal and Replacement
  128
- Spark Plugs
  128
- Vehicle Immersion
  129
- Spark Arrestor
  130
- Recoil Housing
  132
  - High Range
    133
  - Low Range
    133
- Pvt System
  133
- Pvt Drying
  134
  - Battery (Conventional)
    135
  - Battery Removal
    136
  - Battery Installation
    137
  - Battery Storage
    137
  - Cleaning and Storage
    139
  - Cleaning the Atv
    139
- Washing the Atv
  139
- Waxing the Atv
  139
- Fluid Levels
  140
- Storage Tips
  141
- Transporting the Atv
  142
Polaris Recommended Products
143
Troubleshooting
144
Warranty
148
Engine Oil
150
Index
151

Polaris 2003 SPORTSMAN 600 Owner's Manual (129 pages)

Vehicle Maintenance and Safety

Brand: Polaris | Category: Offroad Vehicle | Size: 2.41 MB

Welcome
5
Vehicle Identification Numbers
6
Table of Contents
7
Safety
8
- Safe Riding Gear
  12
- Operator Safety
  13
- Age Restrictions
  13
- Safety Training
  13
- Equipment Modifications
  17
Controls
38
- Throttle Lever
  39
- Light Switches
  40
- Brake Lever
  40
- Master Cylinder
  41
- Parking Brake
  42
Setting the Parking Brake
42
- Brake Fluid Level
  43
- Fuel Filter
  44
- Fuel Tank
  44
- Fuel Valve
  44
Features
46
- Engaging Front Gearcase
  46
- Instrument Cluster
  47
- Diagnostic Mode
  51
Operation
52
- Fuel Safety
  52
- Break-In Period
  53
- Pre-Ride Inspection
  54
- Starting the Engine
  55
- Starting a Cold Engine
  55
- Starting a Warm Engine
  56
- Cold Weather Operation
  56
- Hauling Cargo
  57
- Driving Safely
  59
- Driving Procedures
  59
- Making Turns
  60
- Driving on Slippery Surfaces
  61
- Traveling Uphill
  62
- Traveling Downhill
  64
- Turning Around on a Hill
  65
- Driving through Water
  66
- Driving over Obstacles
  67
- Driving in Reverse
  68
- Parking on an Incline
  69
Noise Emission Control System Regulation
70
- Usfs Approved Spark Arrestor
  70
Maintenance and Lubrication
71
- Periodic Maintenance Schedule
  72
- Lubrication Recommendations
  78
- Premium 4 Synthetic Lubricant
  80
- Engine Oil Check
  81
- Transmission Oil Change
  83
- Transmission Oil Check
  83
- Front Gearcase Oil Change
  84
- Front Gearcase Oil Check
  84
- Rear Gearcase Oil Change
  85
- Rear Gearcase Oil Check
  85
- Coolant Level
  86
- Engine Cooling System
  86
- Radiator Coolant Level
  87
  - Front Brake
    88
  - Rear Brake
    89
- Toe Alignment
  90
- Camber and Caster
  91
- Rear Spring
  91
- Steering Assembly
  91
- Carburetor/Idle Rpm
  93
- Throttle Cable Freeplay
  94
Side Panel Removal
95
- Wheel Removal
  96
- Front Wheel Hub Tightening
  97
- Wheel Installation
  97
- Wheel Nut Torque Specifications
  97
- Air Filter Service
  98
- Filter Systems
  98
- Headlight Lamp Replacement
  99
- High Beam Adjustment
  100
- Spark Plugs
  103
- Vehicle Immersion
  104
- Spark Arrestor
  105
- High Range
  106
- Low Range
  106
- Pvt System
  106
- Pvt Drying
  107
- Battery Removal
  109
- Battery Storage
  110
- Battery Maintenance
  114
- Transporting the Atv
  114
Troubleshooting
115
Engine Overheating
118
Polaris-Recommended Products
119
Specifications
120
Warranty
124

Polaris 2003 SPORTSMAN 600 Service Manual (22 pages)

ATV

Brand: Polaris | Category: Offroad Vehicle | Size: 38.71 MB

Table of Contents
5
Model Identification
6
Serial Number Location
6
Machine Dimensions
8
Chapter 1

11
Chapter 2

11
Chapter 3

11
Chapter 4

11
Chapter 5

11
Chapter 6

11
Final Drive

11
- Publication Numbers
  16
- Paint Codes
  16
- Replacement Keys
  16
- Standard Torque Specifications
  17
- Decimal Equivalents
  18
- Decimal Equivalent Chart
  20
- Sae Tap Drill Sizes
  20
- Glossary of Terms
  21

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