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7. MAINTENANCE
WARNING! Ensure the welder is disconnected from the electrical mains power supply before attempting any service or
maintenance tasks outlined below.
7.1.
Keep the welder clean and dry at all times. Use a dry cloth to clean the unit.
7.2.
Keep all electrodes clean and ensure all cables are in good condition.
7.3.
Inspect the welder regularly, with a frequency depending on use and the dustiness of the environment. Remove dust deposits from the
transformer using a jet of dry compressed air, (Max 10bar).
7.4.
At the same time make sure that the electrical connections are tight and check the wiring for damage to the insulation.
7.5.
If necessary use a very thin layer of high temperature grease, to lubricate the moving parts of the regulators (threaded shaft, sliding
surfaces, shunts etc.).
7.6.
After these light maintenance operations ensure that the welder covers are replaced and that all fastening screws are fully tightened .
7.7.
Use an authorised service agent for any other maintenance or service requirements.
WARNING! Never perform welding operations with the covers removed.
8. ELECTROMAGNETIC COMPATIBILITY
8.1.
THIS EQUIPMENT IS IN CONFORMITY WITH THE EUROPEAN STANDARD ON THE ELECTROMAGNETIC COMPATIBILITY OF
ARC WELDING EQUIPMENT AND SIMILAR PROCESSES (e.g. ARC AND PLASMA CUTTING)
8.2.
Protection against interference. (E.M.C.) The emission limits in this standard may not, however, provide full protection
against interference to radio and television reception when the equipment is used closer than 30m to the receiving antenna. In
special cases, when highly susceptible apparatus is being used in close proximity, additional mitigation measures may have to be
employed in order to reduce the electromagnetic emissions. At the same time there could occur some potential difficulties in
having electromagnetic compatibility in a non-industrial environment (e.g. in residential areas). Therefore it is most important that
the equipment is used and installed according to the following instructions.
8.3.
Installation and use. The user is responsible for installing and using the equipment according to these instructions. If electromagnetic
disturbances are detected, then it shall be the responsibility of the user of the equipment to resolve the situation with the
technical assistance of the supplier. In some cases this remedial action may be as simple as earthing the circuit (see Note). In
other cases it could involve constructing an electromagnetic screen, enclosing the welding power source and the work, complete with
associated input filters. In all cases the electromagnetic disturbances shall be reduced to the point where they are no longer
troublesome.
Note: The welding/cutting circuit may or may not be earthed for safety reasons. Changing the earthing arrangements should only be
authorised by a person who is competent to assess whether the changes will increase the risk of injury, e.g. by allowing parallel
welding/cutting circuit return paths which may damage the earth circuits of other equipment. Further guidance is given in IEC 974-13
'Arc Welding Equipment - Installation and Use.'
8.4.
Assessment of area. Before installing the equipment the user shall make an assessment of potential electromechanical problems in
the surrounding area. The size of the surrounding area to be considered will depend on the structure of the building and other activities
that are taking place. The surrounding area may extend beyond the boundaries of the premises.
The following shall be taken into account :
a) Other supply cables, control cables, signalling and telephone cables, above, below and adjacent to the welding equipment.
b) Radio and television transmitters and receivers.
c) Computer and other control equipment.
d) Safety critical equipment, e.g. security monitoring of industrial equipment.
e) The health of people in the vicinity, e.g. persons fitted with a pacemaker or hearing aid.
f) Equipment used for calibration or measurement.
g) The immunity of other equipment in the environment. The user shall ensure that other equipment being used in the environment is
compatible. This may require additional protective measures.
h) The time of day that welding and other activities are to be carried out.
8.5.
Mains supply. The equipment should be connected to the mains supply according to these instructions. If interference occurs, it may be
necessary to take additional precautions such as filtering of the mains supply. Consideration should also be given to shielding the supply
cable of permanently installed equipment in metallic conduit or equivalent. This shielding should be connected to the power source so
that good electrical contact is maintained between the conduit and the welding power source enclosure.
8.6.
Maintenance of the equipment. The equipment should be routinely maintained according to these instructions. All access and service
covers should be closed and properly fastened when the welding equipment is in operation. The welding equipment should not be
modified in any way except for those changes and adjustments covered in these instructions. In particular, the spark gaps of any arc
striking and stabilising devices should be adjusted and maintained according to the instructions.
8.7.
Cables. The welding/cutting cables should be kept as short as possible and should be positioned close together, running at or close
to the floor level.
8.8.
Equipotential bonding. Bonding of all metallic components in the welding/cutting installation and adjacent to it should be considered.
However, metallic components bonded to the workpiece will increase the risk that the operator could receive a shock by touching
these metallic components and the electrode at the same time. The operator should be insulated from all such bonded metallic
components.
8.9.
Earthing of the workpiece. It is important that the workpiece is separately bonded to earth in addition to the welder/cutter return
cable. Where the workpiece is not bonded to earth for electrical safety reasons or because of its size and position, e.g. ship's hull or
building steelwork, a connection bonding the workpiece to earth may reduce emissions in some, but not all instances. Care should be
taken to prevent the earthing of the workpiece increasing the risk of injury to others or damage to other electrical equipment.
Where necessary, the connection of the workpiece to earth should be made by a direct connection to the workpiece, but in some
countries where direct connection is not permitted, the bonding should be achieved by a suitable capacitance, selected according to
national regulations.
8.10.
Screening and shielding. Selective screening and shielding of other cables and equipment in the surrounding area may alleviate
problems of interference. Screening of the entire welding/cutting installation may be considered for special applications.
© Jack Sealey Limited
Original Language Version
180XT.V2
Issue:1 - 08/08/14
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