3 7 63 1515 0 For U.S.A. & Canada model Digital Player SERVICE MANUAL DVM-4800 MODEL DVD VIDEO AUTO CHANGER L 13942296513 Some illustrations using in this service manual are slightly different from the actual set. u163 14-14, AKASAKA 4-CHOME, MINATO-KU, TOKYO 107-8011 JAPAN...
Page 4
DVM-4800 3 7 63 1515 0 COUNTERMEASURES AGAINST ELECTROSTATIC DISCHARGE (ESD) The laser diode in the traverse unit (laser pickup) may be damaged by static electricity charged in your cloth or body. Be careful not to damage it by ESD when handling for servicing.
Page 5
DVM-4800 3 7 63 1515 0 OPTICAL PICKUP SELF-DIAGNOSIS AND REPLACEMENT PROCEDURE 2.1 Self-diagnosis The optical pickup self-diagnosis function and tilt adjustment check function have been included in this unit. When repairing, use the following procedure for effective Self-diagnosis and tilt adjustment. Be sure to use the self-diagnosis function before replacing the optical pickup when "NO DISC"...
Page 6
DVM-4800 3 7 63 1515 0 2.2 Cautions to Be Used Before Replacing the Optical Pickup Unit and Spindle Motor Assembly Before replacing the optical pickup unit and spindle motor assembly, check the total using hours for each of them.
Page 7
DVM-4800 3 7 63 1515 0 SELF-DIAGNOSIS FUNCTION AND SERVICE MODES 3.1 Self-diagnosis Function and Service Modes Improving the self-diagnosis function The self-diagnosis function in our DVD player currently in use is improved as follows: Our DVD player currently...
Page 8
DVM-4800 3 7 63 1515 0 3.2 Service mode table Pressing various button combinations on the player and remote control unit can activate the service modes. Player mode and Cancellation Item Function Display button combination method Jitter check In PLAY mode, press...
Page 9
DVM-4800 3 7 63 1515 0 Player mode and Cancellation Item Function Display button combination method CD laser drive In STOP mode, press CD laser drive current measurement LDC_028_026 current PAUSE and FWD-SKIP CD laser drive current is measured...
Page 10
DVM-4800 3 7 63 1515 0 3.3 Servo Process Flow Range of the Processing items servo process Starting flow numbers Number Contents of each process Specification of the servo process START display in the starting flow Initial setting Each initial setting...
Page 11
DVM-4800 3 7 63 1515 0 3.4 Servo Process Display Mode In starting operation of the player, a number is allotted to each servo process so that the operation of each step can be seen. The relation between the process and the displayed number are as follows:...
DVM-4800 3 7 63 1515 0 3.6 Sales demonstration lock function This function prevents discs from being lost when the unit is used for sales demonstrations by disabling the disc eject function. "LOCKED" is displayed on the unit, and ordinary operation is disabled.
Page 13
DVM-4800 3 7 63 1515 0 DISASSEMBLY (Follow the procedure below in reverse order when reassembling) 4.1 Top Cover Top Cover Remove 4 screws on both sides and 3 screws on the rear, then detach the Top Cover as shown to the arrow direction.
Page 14
DVM-4800 3 7 63 1515 0 4.4 Loader Frame Ass'y Remove 2 screws to detach 2 Side Plates, then pull out the Loader Frame in the arrow direction. Note: Draw out the Loader Frame 1 ~ 2 cm and turn the power off, before performing this step.
DVM-4800 3 7 63 1515 0 ADJUSTMENT PROCEDURES 5.1. Service Tools and Equipment Application Name Number Tilt adjustment DVD test disc DVDT-S15 or DVDT-S01 Hex wrench Inspection Extension cable (module P.W.B. to mother P.W.B.) JGS0098 Extension cable (module P.W.B. to mother P.W.B.) VUC8026 Extension cable (module P.W.B.
Page 16
DVM-4800 3 7 63 1515 0 5.4. Optical adjustment 5.4.1. Optical pickup tilt adjustment Measurement point Adjustment point Mode Disc Tangential adjustment screw T01 (inner periphery) play DVDR-S15 or DVDT-S01 Tilt adjustment screw T43 (outer periphery) play Measuring equipment Adjustment value None (Main unit display for servicing is used.)
Page 17
DVM-4800 3 7 63 1515 0 5.5. Electrical Adjustment Do this confirmation after replacing a P.W.B. 5.5.1. Video Output (Luminance Signal) 5.5.2. Video Output (Chrominance Adjustment Signal) Adjustment Measurement Adjustment Measurement Adjustment Mode Disc Mode Disc Point Point Point...
Page 18
DVM-4800 3 7 63 1515 0 5.5.3. Video Output (CB Signal) 5.5.4. Progressive Video Output Adjustment (Y Signal) Adjustment Measurement Adjustment Measurement Adjustment Mode Disc Mode Disc Point Point Point Point CB Output Pin VR3201 Playback DVDT-S20 Progressive VR3771...
Page 19
DVM-4800 3 7 63 1515 0 5.5.5. Progressive Video Output (PB Signal) Adjustment 3. Adjust the VR3751 so that the PB signal output is as shown Measurement Adjustment Mode Disc Point Point below. Progressive VR3751 Playback DVDT-S20 Terminal (Color Bar)
Page 20
DVM-4800 3 7 63 1515 0 ABBREVIATIONS L 13942296513 MOVING PICTURE EXPERTS GROUP u163 http://www.xiaoyu163.com...
Page 27
DVM-4800 3 7 63 1515 0 SEMICONDUCTORS IC's MN101C35DCA (IC601) MN101C35DCA Terminal Function Pin Name Symbol Function ST-BY LED ST-BY LED R-SPEED Roulette rotation slow down, H: Down FL DRIVE FL light off, L: Off Serial output STATUS Serial input...
Page 28
DVM-4800 3 7 63 1515 0 Pin Name Symbol Function I2C SCL D.F.2.I D.F.2 detect DEEMPH Emphasis control RSTN Reset output for D.F.1, L: Reset CKDV1 Master clock switching sig.1 CKDV2 Master clock switching sig.2 FL-DGT FL-DGT FL-DGT FL-DGT...
Page 30
DVM-4800 3 7 63 1515 0 DXP7001AF (IC201) DXP7001AF Terminal Function Pin Name Description Pin Name Description − P24L − /Lambda-processor Lch 24 Microcomputer Interface Data bit Output *1, *2 − P23L − /Lambda-processor Lch 23 Microcomputer Interface Clock bit Output *1, *2 −...
Page 31
DVM-4800 3 7 63 1515 0 PCM1704U (IC301, 302) Pin No. Pin Name Description DATA Serial Audio Input BCLK Bit Clock Input for Serial Audio Data Input NC (1) Digital Power Supply -5V DGND Digital GND Digital Power Supply +5V...
Page 42
DVM-4800 3 7 6 3 1 5 1 5 0 VIDEO BLOCK DIAGRAM (3/4) IC3751(PROGRESSIVE VIDEO DAC) IC3701(PROGRESSIVE) SHARPNESS Y RIN0 Y RED0 CGMS FILTER CONTROL MACROVISION Y RIN1 Y RED1 Y RIN2 Y RED2 ADAPTIVE Y RIN3 Y RED3...
DVM-4800 3 7 63 1515 0 11. NOTES ON SCHEMATIC DIAGRAM Parts marked with this symbol have critical characteristics. WARNING Use only replacement parts specified to ensure safety and performance. Refer to Parts Price List for the parts number of resisters, capacitors, and other electrical components.
Page 47
DVM-4800 12. SCHEMATIC DIAGRAMS (1/15) 3 7 6 3 1 5 1 5 0 FEP SECTION (MODULE P .W.B. (1/10)) 1 3 9 4 2 2 9 6 5 1 3 As for each section, see the following pages.
Page 48
DVM-4800 SCHEMATIC DIAGRAMS (2/15) 3 7 6 3 1 5 1 5 0 SODC SECTION (MODULE P .W.B. (2/10)) 1 3 9 4 2 2 9 6 5 1 3 As for each section, see the following pages. Page: 47...
Page 49
DVM-4800 SCHEMATIC DIAGRAMS (3/15) 3 7 6 3 1 5 1 5 0 AV DECORDER SECTION (MODULE P .W.B. (3/10)) 1 3 9 4 2 2 9 6 5 1 3 As for each section, see the following pages.
Page 50
DVM-4800 SCHEMATIC DIAGRAMS (4/15) 3 7 6 3 1 5 1 5 0 NOISE CANCELER SECTION (MODULE P .W.B. (4/10)) 1 3 9 4 2 2 9 6 5 1 3 As for each section, see the following pages.
Page 51
DVM-4800 SCHEMATIC DIAGRAMS (5/15) 3 7 6 3 1 5 1 5 0 PROGRESSIVE SECTION (MODULE P .W.B. (5/10)) 1 3 9 4 2 2 9 6 5 1 3 As for each section, see the following pages. Page: 47...
Page 52
DVM-4800 SCHEMATIC DIAGRAMS (6/15) 3 7 6 3 1 5 1 5 0 VIDEO D/A CONVERTER SECTION (MODULE P .W.B. (6/10)) 1 3 9 4 2 2 9 6 5 1 3 As for each section, see the following pages.
Page 53
DVM-4800 SCHEMATIC DIAGRAMS (7/15) 3 7 6 3 1 5 1 5 0 AUDIO D/A CONVERTER SECTION (MODULE P .W.B. (7/10)) 1 3 9 4 2 2 9 6 5 1 3 As for each section, see the following pages.
Page 54
DVM-4800 SCHEMATIC DIAGRAMS (8/15) 3 7 63 1515 0 WM SECTION (MODULE P .W.B. (8/10)) L 13942296513 As for each section, see the following pages. u163 FEP SECTION Page: 47 VD SECTION Page: 52 Page: 48 Page: 53 SODC SECTION...
Page 55
DVM-4800 SCHEMATIC DIAGRAMS (9/15) 3 7 6 3 1 5 1 5 0 CLOCK SECTION (MODULE P .W.B. (9/10)) 1 3 9 4 2 2 9 6 5 1 3 As for each section, see the following pages. FEP SECTION...
Page 56
DVM-4800 SCHEMATIC DIAGRAMS (10/15) 3 7 6 3 1 5 1 5 0 CPU SECTION (MODULE P .W.B. (10/10)) RFKFRP50G160 1 3 9 4 2 2 9 6 5 1 3 As for each section, see the following pages.
Page 58
DVM-4800 SCHEMATIC DIAGRAMS (12/15) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w NOTICE WARNING u 1 6 3 Parts marked with this symbol have critical characteristics.
Page 59
DVM-4800 SCHEMATIC DIAGRAMS (12/15) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w NOTICE WARNING u 1 6 3 Parts marked with this symbol have critical characteristics.
Page 62
http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 L 1 3 9 4 2 2 9 6 5 1 3 WARNING NOTICE Parts marked with this symbol have c ALL RESISTANCE VALUES IN OHM. k=1,000 OHM M=1,000,000 OHM ALL CAPACITANCE VALUES IN MICRO FARAD.
Page 63
http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 L 1 3 9 4 2 2 9 6 5 1 3 have critical characteristics. + B LINE mended by the manufacture. - B LINE mer, make sure you make either (1) a SCHEMATIC DIAGRAMS (12/15) u 1 6 3 chassis resistance check.
Page 64
DVM-4800 SCHEMATIC DIAGRAMS (13/15) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w SCHEMATIC DIAGRAMS (13/15) NOTICE WARNING GU-3374-2 DISPLAY UNIT u 1 6 3 ALL RESISTANCE VALUES IN OHM.
Page 65
DVM-4800 SCHEMATIC DIAGRAMS (13/15) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w SCHEMATIC DIAGRAMS (13/15) NOTICE WARNING GU-3374-2 DISPLAY UNIT u 1 6 3 ALL RESISTANCE VALUES IN OHM.
Page 68
http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 L 1 3 9 4 2 2 9 6 5 1 3 WARNING NOTICE Parts marked with this symbol have c ALL RESISTANCE VALUES IN OHM. k=1,000 OHM M=1,000,000 OHM ALL CAPACITANCE VALUES IN MICRO FARAD.
Page 69
http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 L 1 3 9 4 2 2 9 6 5 1 3 SCHEMATIC DIAGRAMS (13/15) GU-3374-2 DISPLAY UNIT have critical characteristics. + B LINE GU-3374-3 LED/KEY UNIT mended by the manufacture. GU-3374-4 ROULETTE UNIT - B LINE GU-3374-5 OP/CL SW UNIT...
Page 70
DVM-4800 SCHEMATIC DIAGRAMS (14/15) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w WARNING NOTICE + B LINE SCHEMATIC DIAGRAMS (14/15) u 1 6 3 ALL RESISTANCE VALUES IN OHM.
Page 71
DVM-4800 SCHEMATIC DIAGRAMS (14/15) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w WARNING NOTICE + B LINE SCHEMATIC DIAGRAMS (14/15) u 1 6 3 ALL RESISTANCE VALUES IN OHM.
Page 74
http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 L 1 3 9 4 2 2 9 6 5 1 3 WARNING NOTICE Parts marked with this symbol have c ALL RESISTANCE VALUES IN OHM. k=1,000 OHM M=1,000,000 OHM ALL CAPACITANCE VALUES IN MICRO FARAD.
Page 75
http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 L 1 3 9 4 2 2 9 6 5 1 3 + B LINE SCHEMATIC DIAGRAMS (14/15) have critical characteristics. - B LINE GU-3375-1 MOTHER UNIT(1/2) mended by the manufacture. SIGNAL LINE mer, make sure you make either (1) a u 1 6 3...
Page 76
DVM-4800 SCHEMATIC DIAGRAMS (15/15) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w NOTICE WARNING + B LINE SCHEMATIC DIAGRAMS (15/15) u 1 6 3 Parts marked with this symbol have critical characteristics.
Page 77
DVM-4800 SCHEMATIC DIAGRAMS (15/15) 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w NOTICE WARNING + B LINE SCHEMATIC DIAGRAMS (15/15) u 1 6 3 Parts marked with this symbol have critical characteristics.
Page 80
http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 L 1 3 9 4 2 2 9 6 5 1 3 WARNING NOTICE Parts marked with this symbol have c ALL RESISTANCE VALUES IN OHM. k=1,000 OHM M=1,000,000 OHM ALL CAPACITANCE VALUES IN MICRO FARAD.
Page 81
http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 L 1 3 9 4 2 2 9 6 5 1 3 + B LINE SCHEMATIC DIAGRAMS (15/15) have critical characteristics. - B LINE GU-3375-1 MOTHER UNIT(2/2) mended by the manufacture. SIGNAL LINE mer, make sure you make either (1) a u 1 6 3...
Page 82
DVM-4800 13. PRINTED WIRING BOARDS 3 7 6 3 1 5 1 5 0 MAIN P .W.B. UNIT Ass'y 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 COMPONENT SIDE...
Page 83
DVM-4800 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 FOIL SIDE...
Page 84
DVM-4800 3 7 6 3 1 5 1 5 0 GU-3375 MOTHER P .W.B. UNIT Ass'y 1 3 9 4 2 2 9 6 5 1 3 16 9 14 8 w w w u 1 6 3 COMPONENT SIDE...
Page 85
DVM-4800 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 FOIL SIDE http://www.xiaoyu163.com...
Page 86
DVM-4800 3 7 6 3 1 5 1 5 0 GU-3374 DISPLAY P .W.B. UNIT Ass'y 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 COMPONENT SIDE...
Page 87
DVM-4800 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 FOIL SIDE...
Page 88
DVM-4800 14. EXPLODED VIEW 3 7 6 3 1 5 1 5 0 WARNING: Parts marked with this symbol have critical characteristics. Use ONLY replacement parts recommended by the manufacturer. Attach asecro-tape to 4 edges marked with 70-1 70-2...
Page 90
DVM-4800 15. EXPLODED VIEW OF TRAVERSE MECHANISM UNIT 3 7 63 1515 0 Grease Oil (2) Grease Screw lock FG P .W.B. Grease L 13942296513 Grease E INTERMEDIATE P .W.B. u163 TO MODULE P .W.B.
Page 91
DVM-4800 3 7 63 1515 0 PARTS LIST OF TRAVERSE MECHANISM UNIT Ref. No. Part No. Part Name Remarks Q'ty 201 9MR XQ07 42 Spindle motor ass’y 203 9MR MS07 12 Fixed pin 204 928 0159 002 Intermediate P.C.B.
Page 92
DVM-4800 3 7 63 1515 0 16. PACKING & ACCESSORIES 203A 209 , 213 L 13942296513 PARTS LIST OF PACKING & ACCESSORIES Ref. No. Part No. Part Name Remarks Q'ty Ref. No. Part No. Part Name Remarks Q'ty 504 0092 060 Stylen paper...
DVM-4800 3 7 63 1515 0 17. NOTE FOR PARTS LIST Part indicated with the mark " " are not always in stock and possibly to take a long period of time for supplying, or in some case supplying of part may be refused.
Page 94
DVM-4800 3 7 63 1515 0 18. PARTS LIST OF P.W.B. UNIT ASS'Y MAIN UNIT ASS'Y Ref. No. Part No. Part Name Remarks Ref. No. Part No. Part Name Remarks SEMICONDUCTORS GROUP Q5263 928 0162 400 Transistor 2SA1532-BC Q5264...
Page 95
DVM-4800 3 7 63 1515 0 Ref. No. Part No. Part Name Remarks Ref. No. Part No. Part Name Remarks R3006,3007 928 9018 005 Metal film chip 0 ohm 1/16W ERJ3GEY0R00 R3901,3902 Metal film chip 4.7 kohm 1/16W ERJ3GEYJ472...
Page 96
DVM-4800 3 7 63 1515 0 Ref. No. Part No. Part Name Remarks Ref. No. Part No. Part Name Remarks R6205,6206 Metal film chip 10 kohm 1/16W ERJ3GEYJ103 CAPACITORS GROUP R6207,6208 Metal film chip 4.7 kohm 1/16W ERJ3GEYJ472 C2001,2002 928 9020 022 Electrolytic 100uF/6.3V...
Page 97
DVM-4800 3 7 63 1515 0 Ref. No. Part No. Part Name Remarks Ref. No. Part No. Part Name Remarks C3201 928 9020 022 Electrolytic 100uF/6.3V EEVHB0J101 C5201,5202 928 9020 093 Electrolytic 10uF/16V EEVHB1C100 C3202-3206 Ceramic chip 0.1uF/16V ECUX1C104ZFV C5203-5205 Ceramic chip 0.1uF/16V...
Page 98
DVM-4800 3 7 63 1515 0 Ref. No. Part No. Part Name Remarks Q’ty Ref. No. Part No. Part Name Remarks Q’ty OTHER PARTS GROUP LB6561,6571 928 0129 401 Chip solid inductor VLP0323A601R 2 LB6572 928 0078 219 Coil...
Page 99
DVM-4800 3 7 63 1515 0 GU-3375 MOTHER UNIT ASS'Y Ref. No. Part No. Part Name Remarks Ref. No. Part No. Part Name Remarks SEMICONDUCTORS GROUP TR109,110 274 0163 904 Transistor 2SD601A IC101 262 2974 004 IC PMD200 TR201...
Page 100
DVM-4800 3 7 63 1515 0 Ref. No. Part No. Part Name Remarks Ref. No. Part No. Part Name Remarks R180,181 244 2052 960 Metal oxide 220 ohm 1W(NB) RS14B3A221JNBST(S) R285,286 247 2006 902 Carbon chip 330 ohm 1/16W...
Page 101
DVM-4800 3 7 63 1515 0 Ref. No. Part No. Part Name Remarks Ref. No. Part No. Part Name Remarks R459 247 2008 926 Carbon chip 2.2 kohm 1/16W RM73B--222JT R579-583 247 2018 903 Carbon chip 0 ohm 1/16W...
Page 102
DVM-4800 3 7 63 1515 0 Ref. No. Part No. Part Name Remarks Ref. No. Part No. Part Name Remarks C208 257 0509 929 Ceramic chip 1000pF/50V CK73B1H102KT C305 257 0501 901 Ceramic chip 0.01uF/50V CK73B1H103KT (1608) C209 257 0501 901 Ceramic chip 0.01uF/50V...
Page 103
DVM-4800 3 7 63 1515 0 Ref. No. Part No. Part Name Remarks Ref. No. Part No. Part Name Remarks C501,502 254 4533 950 Electrolytic 470uF/6.3V CE04W0J471MT SMG/RE3 C823 257 0512 903 Ceramic chip 0.1uF/25V CK73F1E104ZT C503-505 254 4538 939 Electrolytic 47uF/16V...
Page 104
DVM-4800 3 7 63 1515 0 GU-3374 DISPLAY UNIT ASS'Y Ref. No. Part No. Part Name Remarks Q’ty Ref. No. Part No. Part Name Remarks L101 235 0060 905 Inductor 2.2uH SEMICONDUCTORS GROUP L501 235 0134 909 Inductor ELESA220KA...
Page 105
DVM-4800 3 7 63 1515 0 Ref. No. Part No. Part Name Remarks Ref. No. Part No. Part Name Remarks RESISTORS GROUP C910 253 8022 710 Ceramic 0.0022uF/250V(AC) CK45F2EAC222MC C911 253 8028 701 Ceramic 0.0022uF/1kV CK45R3A222KC R675 247 2007 943 Carbon chip 1 kohm 1/16W...
Page 106
DVM-4800 3 7 63 1515 0 Ref. No. Part No. Part Name Remarks Q’ty OTHER PARTS GROUP AS906 417 0621 001 Heat sink OSH-1625SP CW91 204 2812 018 9P PH-SAN connector cord CX21 205 0581 056 2P VH connector base...