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Life Fitness LIFECYCLE R1 Assembly Instructions page 2

Life fitness exercise bike assembly instructions
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Item
Qty
Description
1)
R1 R3
1
2
2
50 mm Button Head Screw
2
10
10
15 mm
Button Head Screw
3
5
5
Flat Washer
- 18 mm O.D.
4
2)
8
8
55 mm Phillips Screw
5
8
8
Lock Washer - 12.2 mm O.D.
6
0
4
8 mm Phillips Screw
7
1
1
40 mm Button Head Screw
with Locking Compound
8
1
1
Flat Washer - 24 mm O.D.
9
1
1
Rubber Bumper Insert
5)
10
1
1
1"
Rubber Bumper
11
2
2
12 mm Phillips Screw
with Locking Compound
12
4
2
12 mm Large Head
Phillips Screw
13
2
2
100 mm
Hex Head Bolt
8)
14
Thick Flat Washer - 16 mm O.D.
5
5
15
2
2
60
mm Hex Head Bolt
16
4
4
12 mm
Small Head Phillips Screw
17
8
8
Flat Washer - 12 mm O.D.
18
4
4
12 mm Self Tapping Screw
19
0
4
12mm Phillips Screw
11)
Assembly Guide:
Look for the number coded
hardware bags that match the
assembly sequence.
13)
15)
18)
Physical Dimensions:
R1
Length:
56.5 inches / 143.5 centimeters
Width:
25.75 inches / 65.4 centimeters
12)
Height:
54 inches / 137 centimeters
Weight:
147 pounds / 67 kilograms
R3
Length:
56.5 inches / 143.5 centimeters
Width:
25.75 inches / 65.4 centimeters
Height:
54 inches / 137 centimeters
10
Weight:
147 pounds / 67 kilograms
Tools Required: Metric Wrench Set, Metric Allen Wrench Set, Phillips Screwdriver
1.
Locate and install the two LEVELER FEET (A) to the bottom of the REAR STABILIZER (B).
With the bends facing rearward, attach the REAR STABILIZER (B) to the BASE UNIT (C) using two 50 mm BUTTON HEAD SCREWS (1) from the top of the REAR STABILIZER BRACKET
(D) and two 15 mm BUTTON HEAD SCREWS (2) from the front side of the REAR STABILIZER BRACKET. Tighten the SCREWS securely.
2.
Locate the HANDLEBAR ASSEMBLY (E) and the SEAT ASSEMBLY (F). With the handlebars facing upward and forward, align the mounting holes of the HANDLEBAR ASSEMBLY with
those in the SEAT ASSEMBLY. Secure the HANDLEBAR ASSEMBLY to the SEAT ASSEMBLY using four 15 mm BUTTON HEAD SCREWS (2) and FLAT WASHERS (3). Tighten the
SCREWS securely.
Connect the CONNECTOR (G) leading from the HANDLEBAR ASSEMBLY (E) with the CONNECTOR (G) leading from the SEAT ASSEMBLY (F). Be sure the connectors fully lock.
Locate the SEAT BOTTOM (H). Align the SEAT BOTTOM mounting holes with those in the LOWER SEAT SUPPORT TUBES (J). Secure the SEAT BOTTOM using four 55 mm PHILLIPS
SCREWS (4) and LOCK WASHERS (5). Tighten the SCREWS securely.
R3 Only:
Locate the ACCESSORY TRAY (K). Secure the ACCESSORY TRAY to the HANDLEBAR ASSEMBLY using four 8 mm PHILLIPS SCREWS (6) as shown. Tighten the SCREWS
securely.
3.
Align the guide rollers located on the underside of the SEAT ASSEMBLY (F) with the SEAT EXTRUSION (L). Carefully guide the SEAT ASSEMBLY onto the SEAT EXTRUSION. Slide the
SEAT ASSEMBLY fully forward. Connect the WIRE (M) leading from the user left side of the SEAT ASSEMBLY to the JACK located at the left front of the SEAT EXTRUSION. Insert the
WIRE (M) into the WIRE HARNESS (N) located next to the JACK.
NOTE:
The WIRE (M), JACK and WIRE HARNESS (N) are located on the user left side of the unit. Items shown on the right for clarity.
In the hole located on the user right side of the SEAT EXTRUSION (L), behind the SEAT ASSEMBLY (F), install one 40 mm BUTTON HEAD SCREW W/LOCKING COMPOUND (7), one 24
mm FLAT WASHER (8), one RUBBER BUMPER SLEEVE (9), one 1" RUBBER BUMPER (10) and one 18 mm FLAT WASHER (3) as shown.
Mount the SEAT ADJUSTMENT LEVER (O) to the user right side of the SEAT ASSEMBLY (F) using two 12 mm PHILLIPS SCREWS W/LOCKING COMPOUND (11). Tighten the
SCREWS securely.
NOTE:
Be sure to mount the SEAT ADJUSTMENT LEVER (O) with the adjustment knob facing upward as shown.
Locate the SEAT EXTRUSION ENDCAP (P). Secure the SEAT EXTRUSION ENDCAP to the SEAT EXTRUSION (Q) using two 12 mm PHILLIPS SCREWS (12).
Secure the SEAT BACK PAD (Q) to the UPPER SEAT SUPPORT TUBES (R) using four 55 mm PHILLIPS SCREWS (4) and LOCK WASHERS (5). Tighten the SCREWS securely.
R3 Only:
Secure the SEAT BACK COVER (JJ) to the SEAT BACK PAD (Q) using four M8 x 1.0 PHILLIPS SCREWS (19). Tighten the SCREWS securely.
4.
Locate the MONOCOLUMN (S). Slide the MONOCOLUMN COVER (T) onto the MONOCOLUMN as shown. Slide the MONOCOLUMN COVER up to the FRONT HANDLEBAR POSTS (U).
NOTE:
A zip-tie has been included to keep the MONOCOLUMN COVER (T) from falling during assembly.
Untape the WIRE TIE (V) attached to the front of the MONOCOLUMN (S). Carefully pull the CONSOLE WIRE (W) through the SIDE ACCESS HOLE (X) of the MONOCOLUMN.
Feed the CONSOLE WIRE through the GROMMET (Y) as shown and insert the GROMMET into the SIDE ACCESS HOLE.
2)
3)
4)
6)
7)
9)
10)
12)
19)
16)
2)
20
30
40
50
60
70
80
90
100
110
120
Assembly Sequence
Hardware List
Slide the MONOCOLUMN (S) into the MONOCOLUMN BRACKET (Z). Slide the MONOCOLUMN down until it is fully seated. Secure the MONOCOLUMN to the MONOCOLUMN
BRACKET using two 100 mm HEX HEAD BOLTS (13) and three THICK FLAT WASHERS (14) (as shown) from the front side of the MONOCOLUMN and two 60 mm HEX HEAD BOLTS
(15) and THICK FLAT WASHERS (14) from the user left side of the MONOCOLUMN BRACKET. Tighten the BOLTS securely.
CAUTION:
Be careful not to pinch the WIRE(s) (AA) leading from the MONOCOLUMN BRACKET (Z) when inserting the MONOCOLUMN (S) into the MONOCOLUMN BRACKET.
Connect the WIRE(s) (AA) leading from the MONOCOLUMN BRACKET (Z) to the corresponding WIRE (W) from the SIDE ACCESS HOLE (X) of the MONOCOLUMN. Slide the
MONOCOLUMN COVER (T) downward to meet the MAIN SHROUDS. Secure the MONOCOLUMN COVER to the MAIN SHROUDS using four 12 mm PHILLIPS SCREWS (16). Tighten
the SCREWS securely. Do not overtighten the SCREWS.
Attach the RIGHT (BB) and LEFT (CC) FRONT HANDLEBARS (labeled right and left) to the MONOCOLUMN as shown using two each 15 mm BUTTON HEAD SCREWS (2). Tighten the
SCREWS securely.
5.
Remove the DISPLAY CONSOLE (DD) from its shipping carton. Position the DISPLAY CONSOLE above the DISPLAY CONSOLE BRACKET (EE). Connect the CONSOLE WIRE (FF),
HEART RATE WIRE (GG) (RED), and GROUND WIRE (HH) (GREEN) to the corresponding JACKS located on the back of the DISPLAY CONSOLE. Secure the DISPLAY CONSOLE to the
DISPLAY CONSOLE BRACKET using four 12 mm PHILLIPS SCREWS (18). Tighten the SCREWS securely. Do not overtighten the SCREWS.
6.
Locate the RIGHT PEDAL (JJ) (marked with an "R") and PEDAL STRAP (KK) (marked with an "R"). With the side of the
end of the
PEDAL STRAP
through the left slot in the
the remaining end of the
PEDAL STRAP
Install the RIGHT PEDAL (JJ) to the USER RIGHT CRANK ARM (LL).
Repeat for the LEFT PEDAL (marked with an "L") and PEDAL STRAP (marked with an "L").
NOTE:
The LEFT PEDAL has reverse threads.
NOTE:
Pedals need to be securely tightened or clicking may occur.
7.
R1 Only:
Locate the WATER BOTTLE BRACKET (MM). Secure the WATER BOTTLE BRACKET to the underside of the MONOCOLUMN (S) using two 12 mm PHILLIPS SCREWS
(12). Tighten the SCREWS securely. Insert the WATER BOTTLE (NN) into the WATER BOTTLE BRACKET.
Position the unit in the desired location for use. The unit can be easily moved into place by lifting the rear of the unit and rolling it on the front rollers. Level the unit before use. Refer to the
leveling instructions stated in the User Manual.
1.
Rear Stabilizer
1
14)
D
A
17)
B
2. & 3.
Seat Assembly
H
6
E
130
140
150
160
F
R
5
4
F
12
P
19
JJ
R1
&
PEDAL
. Fasten one of the slots onto the tab located under the left slot of the
through the right slot in the
PEDAL
and into the strap adjustment clip. The
4. & 5.
Monocolumn, Wiring,
Cover & Console
C
2
HH
GG
FF
GG
HH
FF
EE
18
K
BB
CC
2
U
3
2
G
16
17
T
G
Y
X
J
W
V
S
O
14 AA
Z
14
5
13
4
15
Q
N
L
M
9
3
8
10
7
O
11
R3
Recumbent Bikes
PEDAL STRAP
marked with an "R" facing upward, slide the slotted
PEDAL
. Bend the
PEDAL STRAP
upward and slide
PEDAL STRAP
should securely engage the strap adjustment clip.
6.
Pedals
KK
LL
JJ
7. (R1 Only)
Water Bottle & Bracket
NN
DD
MM
S
12

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This manual is also suitable for:

Lifecycle r3