Flaring work and connection of piping
Flaring Work
Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure.
Cutting the pipes and the cable.
1. Use the piping kit accessory or the pipes purchased
locally.
2. Measure the distance between the indoor and the
outdoor unit.
3. Cut the pipes a little longer than measured distance.
4. Cut the cable 4.9ft(1.5m) longer than the pipe length.
Removing burrs
1. Completely remove all burrs from the cut cross section
of pipe/tube.
2. Put the end of the copper tube/pipe in a downward
direction as you remove burrs in order to avoid dropping
burrs into the tubing.
Putting nut on
• Remove flare nuts attached to indoor and outdoor unit,
then put them on pipe/tube having completed burr
removal.
(not possible to put them on after flaring work)
Flaring work
1. Firmly hold copper pipe in a die in the dimension shown
in the table below.
2. Carry out flaring work with the flaring tool.
Outside diameter
mm
inch
Ø6.35
1/4
Ø9.52
3/8
Ø12.7
1/2
Ø15.88
5/8
Ø19.05
3/4
A
mm
1.1~1.3
1.5~1.7
1.6~1.8
1.6~1.8
1.9~2.1
Flaring work and connection of piping
Copper
pipe
90
Point down
Flare nut
Copper tube
Bar
Bar
Copper pipe
Clamp handle
Slanted Uneven Rough
Pipe
Reamer
Handle
Yoke
Cone
Red arrow mark
Service Manual 19