Yamaha CRYPTON T110C Owner's Manual

Yamaha CRYPTON T110C Owner's Manual

Yamaha crypton t110c motor scooter
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OWNER'S MANUAL
T110C
40B-F8199-E0

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Summary of Contents for Yamaha CRYPTON T110C

  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL T110C 40B-F8199-E0...
  • Page 2 EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the T110C, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 4 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU37230 T110C OWNER’S MANUAL ©2008 by Yamaha Motor Co., Ltd. 1st edition, December 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in China.
  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 FOR YOUR SAFETY – Valve clearance ......6-12 PRE-OPERATION CHECKS ..... 4-1 Tires ..........6-13 DESCRIPTION ........2-1 Cast wheels ......... 6-14 Left view ..........2-1 OPERATION AND IMPORTANT Adjusting the brake pedal free Right view ........2-2 RIDING POINTS.........
  • Page 7 TABLE OF CONTENTS Battery ..........6-24 Replacing the fuse ......6-26 Replacing a headlight bulb ...6-27 Replacing the tail/brake light bulb ...........6-28 Replacing a front turn signal light bulb ...........6-28 Replacing a rear turn signal light bulb ...........6-29 Replacing the license plate light bulb ...........6-30 Replacing an auxiliary light bulb ...6-30 Front wheel ........6-31...
  • Page 8: Safety Information

    SAFETY INFORMATION EAU10283 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
  • Page 9 SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective apparel...
  • Page 10 Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
  • Page 11 • Accessories fitted to the handle- Use caution when adding electri- genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces- nize that some aftermarket accessories...
  • Page 12: Description

    DESCRIPTION EAU10410 Left view 1. Battery (page 6-24) 2. Fuse (page 6-26) 3. Storage compartment (page 3-9) 4. Owner’s tool kit (page 6-1) 5. Fuel tank cap (page 3-5) 6. Seat lock (page 3-8) 7. Engine oil drain bolt (page 6-8) 8.
  • Page 13: Right View

    DESCRIPTION EAU10420 Right view 1. Carrier (page 3-10) 2. Helmet holder (page 3-9) 3. Kickstarter (page 3-8) 4. Front brake fluid reservoir (page 6-17) 5. Air filter element (page 6-10) 6. Brake pedal (page 3-5) 7. Engine oil filler cap (page 6-8)
  • Page 14: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Left handlebar switches (page 3-3) 2. Speedometer unit (page 3-3) 3. Fuel gauge (page 3-3) 4. Main switch/steering lock (page 3-1) 5. Right handlebar switch (page 3-3) 6. Brake lever (page 3-4) 7. Throttle grip (page 6-12)
  • Page 15: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU47791 To lock the steering Main switch/steering lock (off) All electrical systems are off. The key can be removed. EWA15350 WARNING Never turn the key to “ ” or “ ” while the vehicle is moving. Other- wise the electrical systems will be switched off, which may result in loss of control or an accident.
  • Page 16: Indicator Lights

    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10981 EAU37611 Indicator lights Gear position indicator lights “1” “2” “3”, and “4” The respective indicator light comes on when the transmission is in the 1st, 2nd, 3rd or 4th gear position. EAU11080 High beam indicator light “...
  • Page 17: Speedometer Unit

    INSTRUMENT AND CONTROL FUNCTIONS EAUT1821 EAU47830 EAU12348 Speedometer unit Fuel gauge Handlebar switches Left 1. Speedometer 1. Fuel gauge 2. Odometer 2. Red zone 1. Dimmer switch “ ” 2. Turn signal switch “ ” The speedometer unit is equipped with The fuel gauge indicates the amount of 3.
  • Page 18: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12400 EAU37460 EAU12890 Dimmer switch “ ” Shift pedal Brake lever Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12460 Turn signal switch “ ” To signal a right-hand turn, push this switch to “...
  • Page 19: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU37471 EWA11091 Brake pedal Fuel tank cap WARNING Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. 1. Brake pedal 1. Fuel tank cap 2. “ ”...
  • Page 20: Fuel

    Because Gasoline is poisonous and can Your Yamaha engine has been de- fuel expands when it heats up, cause injury or death. Handle gaso- signed to use regular unleaded gaso- heat from the engine or the sun line with care.
  • Page 21: Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS or premium unleaded fuel. Use of un- EAU13433 ECA10701 Catalytic converter NOTICE leaded fuel will extend spark plug life This model is equipped with a catalytic and reduce maintenance costs. Use only unleaded gasoline. The use converter in the exhaust system.
  • Page 22: Starter (Choke) Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU13590 EAU47860 EAU13891 Starter (choke) lever “ ” Kickstarter Seat To open the seat 1. Insert the key in the lock, and then turn it as shown. 2. Fold the seat up. 1. Starter (choke) lever “ ”...
  • Page 23: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS EAU37481 To release a helmet from a helmet EAU14452 Helmet holders Storage compartment holder Open the seat, remove the helmet from the helmet holder, and then close the seat. 1. Helmet holder 1. Storage compartment The helmet holders are located under The storage compartment is located the seat.
  • Page 24: Carrier

    INSTRUMENT AND CONTROL FUNCTIONS When washing the vehicle, be careful EAU15112 Carrier not to let any water enter the storage EWA10171 compartment. WARNING Do not exceed the load limit of 3.0 kg (6.6 lb) for the carrier. Do not exceed the maximum load of 159 kg (351 lb) for the ve- hicle.
  • Page 25: For Your Safety - Pre-Operation Checks

    • Check pedal free play. 6-15, 6-16 • Adjust if necessary. • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-12, 6-21 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
  • Page 26 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. Control cables 6-21 • Lubricate if necessary. • Check chain slack. • Adjust if necessary. Drive chain 6-18, 6-20 • Check chain condition. • Lubricate if necessary. •...
  • Page 27: Operation And Important Riding Points

    (See page 5-2.) The starter. EWA10271 neutral indicator light should come 6. After starting the engine, move the WARNING on. If not, ask a Yamaha dealer to starter (choke) back halfway. Failure to familiarize yourself with check the electrical circuit.
  • Page 28: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU47840 Make sure the neutral indicator Starting a warm engine Shifting light comes on when the trans- Follow the same procedure as for start- mission is in the neutral posi- ing a cold engine with the exception tion.
  • Page 29: Tips For Reducing Fuel Consumption

    (e.g., in traffic jams, at traffic immediately have a Yamaha dealer lights or at railroad crossings). check the vehicle. EAU16861 0–150 km (0–90 mi) Avoid prolonged operation above 1/3 throttle.
  • Page 30: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
  • Page 31: Periodic Maintenance And Adjustment

    If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.
  • Page 32: Periodic Maintenance Chart For The Emission Control System

    From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 33: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU17716 General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) √ √...
  • Page 34 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Check chain slack, alignment and condition. Drive chain Every 500 km (300 mi) and after washing the motorcycle or riding in the rain •...
  • Page 35 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Check operation and free play. • Adjust the throttle cable free play Throttle grip hous- √...
  • Page 36: Removing And Installing The Cowling And Panel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18740 Removing and installing the cowling and panel 1. Screw 1. Panel A 2. Cowling A 2. Screw 2. Slide the panel backward to un- To install the cowling 1. Cowling A hook its projection from the slot, 2.
  • Page 37: Checking The Spark Plug

    If the spark plug shows a distinctly dif- ferent color, the engine could be oper- ating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check 1. Spark plug cap the vehicle. 2. Remove the spark plug as shown, with the spark plug wrench includ- ed in the owner’s tool kit.
  • Page 38: Engine Oil

    PERIODIC MAINTENANCE AND ADJUSTMENT 2. Check the spark plug for electrode 2. Clean the surface of the spark plug EAU47690 Engine oil erosion and excessive carbon or gasket and its mating surface, and The engine oil level should be checked other deposits, and replace it if then wipe off any grime from the before each ride.
  • Page 39 PERIODIC MAINTENANCE AND ADJUSTMENT To change the engine oil Tightening torque: 1. Start the engine, warm it up for Engine oil drain bolt: several minutes, and then turn it 20 Nm (2.0 m·kgf, 14 ft·lbf) off. 5. Refill with the specified amount of 2.
  • Page 40: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND ADJUSTMENT addition, do not use oils labeled EAU47770 Cleaning the air filter element “ENERGY CONSERVING II” or The air filter element should be cleaned higher. or replaced at the intervals specified in Make sure that no foreign mate- the periodic maintenance and lubrica- rial enters the crankcase.
  • Page 41: Adjusting The Carburetor

    The engine should never be op- buretor adjustments should be left to a follows at the intervals specified in the erated without the air filter ele- Yamaha dealer, who has the neces- periodic maintenance and lubrication ment installed, otherwise the sary professional knowledge and expe- chart.
  • Page 42: Checking The Throttle Cable Free Play

    The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle stop screw Engine idling speed: 1400–1600 r/min...
  • Page 43: Tires

    The tire air pressure must be Never overload your vehicle. Opera- cracked, have a Yamaha dealer re- checked and adjusted on cold tion of an overloaded vehicle could place the tire immediately.
  • Page 44: Cast Wheels

    The wheel rims should be checked model by Yamaha Motor Co., Ltd. very carefully and replace it as for cracks, bends, warpage or soon as possible with a high- damage before each ride.
  • Page 45: Adjusting The Brake Pedal Free Play

    To increase the brake pedal free play, Yamaha dealer make this ad- turn the adjusting nut at the brake rod in justment. direction (a). To decrease the brake...
  • Page 46: Checking The Shift Pedal

    If opera- The front brake pads and the rear brake tion is not smooth, have a Yamaha shoes must be checked for wear at the dealer check the vehicle. intervals specified in the periodic main- tenance and lubrication chart.
  • Page 47: Checking The Front Brake Fluid Level

    Observe these precautions: the wear limit line, have a Yamaha dealer replace the brake shoes as a set. 6-17...
  • Page 48: Changing The Brake Fluid

    Brake fluid may deteriorate paint- EAU22721 EAU22760 Changing the brake fluid Drive chain slack ed surfaces or plastic parts. Al- Have a Yamaha dealer change the The drive chain slack should be ways clean spilled fluid brake fluid at the intervals specified in checked before each ride and adjusted immediately.
  • Page 49 PERIODIC MAINTENANCE AND ADJUSTMENT to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack with- in the specified limits. [ECA10571] Using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same posi- tion for proper wheel alignment.
  • Page 50: Cleaning And Lubricating The Drive Chain

    For a thorough cleaning, have a Yamaha dealer remove the drive chain and soak it in solvent. 2. Spray Yamaha Chain and Cable Lube or a high-quality spray-type...
  • Page 51: Checking And Lubricating The Cables

    If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer sheath may interfere with proper ca- ble operation and will cause the in-...
  • Page 52: Checking And Lubricating The Brake Pedal

    EWA11301 Lithium-soap-based grease WARNING If the centerstand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the centerstand could contact the ground and distract the operator, re- sulting in a possible loss of control.
  • Page 53: Checking The Front Fork

    2. Hold the lower ends of the front fork does not operate smoothly, tion. WARNING! To avoid injury, fork legs and try to move them for- have a Yamaha dealer check or re- securely support the vehicle so ward and backward. If any free pair it.
  • Page 54: Checking The Wheel Bearings

    Yamaha dealer check checked and, if necessary, tightened. vide sufficient ventilation when the wheel bearings.
  • Page 55 To charge the battery lead first, then the positive battery 3. Fully charge the battery before in- Have a Yamaha dealer charge the bat- lead. stallation. tery as soon as possible if it seems to 4. After installation, make sure that have discharged.
  • Page 56: Replacing The Fuse

    2. Screw 5. If the fuse immediately blows 3. Remove the blown fuse, and then again, have a Yamaha dealer install a new fuse of the specified check the electrical system. amperage. WARNING! Do not 6. Install the battery box cover by in- use a fuse of a higher amperage stalling the screw.
  • Page 57: Replacing A Headlight Bulb

    7. Install the headlight bulb cover. cohol or thinner. 8. Install the cowling. Headlight lens 9. Have a Yamaha dealer adjust the Do not affix any type of tinted headlight beam if necessary. film or stickers to the headlight lens.
  • Page 58: Replacing The Tail/Brake Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU47660 3. Remove the burnt-out bulb by EAU47740 Replacing the tail/brake light Replacing a front turn signal pushing it in and turning it counter- bulb light bulb clockwise. 1. Remove the tail/brake light outer 1. Remove cowling A. (See page lens by removing the screws.
  • Page 59: Replacing A Rear Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUS1610 Replacing a rear turn signal light bulb 1. Remove the turn signal lens by re- moving the screw. 1. Turn signal light bulb 1. Turn signal light bulb 4. Insert a new bulb into the socket, 3.
  • Page 60: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU47910 3. Insert a new bulb into the socket. EAUW0343 Replacing the license plate Replacing an auxiliary light 4. Install the license plate light cover light bulb bulb by installing the screw. 1. Remove the license plate light cov- This model is equipped with two auxil- er by removing the screw.
  • Page 61: Front Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 Front wheel EAU47720 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Auxiliary light bulb 1. Rubber cap 1. Place the motorcycle on the cen- 2.
  • Page 62 PERIODIC MAINTENANCE AND ADJUSTMENT 1. Wheel axle 1. Projection 1. Retainer 2. Speedometer gear unit 2. Slot 3. Slot EAU47730 3. Insert the wheel axle, and then in- To install the front wheel 2. Lift the wheel up between the fork stall the washer and the axle nut.
  • Page 63: Rear Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT 6. While applying the front brake, EAU25080 4. Loosen the locknut and the drive Rear wheel push down hard on the handlebars chain slack adjusting nut on both several times to check if the front ends of the swingarm. EAU47710 fork compresses and rebounds To remove the rear wheel...
  • Page 64 PERIODIC MAINTENANCE AND ADJUSTMENT 9. Push the wheel forward, and then remove the drive chain from the rear sprocket. The drive chain does not need to be disassembled in order to remove and install the wheel. 10. Remove the wheel. 1.
  • Page 65: Troubleshooting

    8. Insert a new cotter pin. self. However, should your motorcycle 9. Adjust the brake pedal free play. require any repair, take it to a Yamaha (See page 6-15.) dealer, whose skilled technicians have EWA10660...
  • Page 66: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 67: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
  • Page 68 MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.
  • Page 69: Storage

    WARNING To prevent corrosion, avoid Contaminants on the brakes or tires Consult a Yamaha dealer for ad- damp cellars, stables (because vice on what products to use. can cause loss of control. of the presence of ammonia)
  • Page 70 MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float chamber spark plug electrodes while °C (90 °F)]. For more information by loosening the drain bolt; this will turning the engine over. on storing the battery, see page prevent fuel deposits from building 6-24.
  • Page 71: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Carburetor: Type × quantity: Overall length: Type: 1885 mm (74.2 in) SAE 10W-30, SAE 10W-40, SAE 20W-40 VM17SH x 1 Overall width: or SAE 20W-50 Spark plug (s): 675 mm (26.6 in) Manufacturer/model: Overall height: TORCH/A7RTC -20 -10 10 20 30 40 50 ˚C 1040 mm (40.9 in)
  • Page 72 SPECIFICATIONS 4th: Rear: Spring/shock absorber type: 23/21 (1.095) 225 kPa (2.25 kgf/cm², 33 psi) Coil spring/oil damper Chassis: Loading condition: Wheel travel: 90–159 kg (198–351 lb) 95.0 mm (3.74 in) Frame type: Front: Rear suspension: Steel tube underbone 200 kPa (2.00 kgf/cm², 29 psi) Caster angle: Type: Rear:...
  • Page 73 SPECIFICATIONS Auxiliary light: 12 V, 5.0 W × 2 Meter lighting: 12 V, 1.7 W × 1 Neutral indicator light: 12 V, 1.7 W × 1 Gear position indicator light: 12 V, 3.0 W × 4 High beam indicator light: 12 V, 1.7 W ×...
  • Page 74: Consumer Information

    Record the key identification number, vehicle identification number and en- gine serial number in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 75 CONSUMER INFORMATION EAU26440 Engine serial number 1. Engine serial number The engine serial number is stamped into the crankcase.
  • Page 76 INDEX Air filter element, cleaning..... 6-10 Front fork, checking ......6-23 Rear brake light switch, adjusting ..6-16 Auxiliary light bulb, replacing ....6-30 Fuel............3-6 Fuel consumption, tips for reducing..5-3 Safety information ........1-1 Fuel gauge..........3-3 Battery........... 6-24 Seat............
  • Page 77 INDEX Vehicle identification number....9-1 Wheel bearings, checking ....6-24 Wheel (front) ......... 6-31 Wheel (rear).......... 6-33 Wheels..........6-14...
  • Page 80 YAMAHA MOTOR CO., LTD. PRINTED IN CHINA 2009.01-0.3×1 CR...

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