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Ferroli ENERGY TOP W 80 Instructions For Use, Installation And Maintenance

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ENERGY TOP W 80 - W 125
INSTRUCTIONS FOR USE, INSTALLATION AND MAINTENANCE
INSTRUCTIONS D'UTILISATION, D'INSTALLATION ET D'ENTRETIEN
ISTRUZIONE PER L'USO L'INSTALLAZIONE E LA MANUTENZIONE
INSTRUCCIONES DE USO, INSTALACIÓN Y MANTENIMIENTO
BETRIEBS-, INSTALLATIONS- UND WARTUNGSANLEITUNG

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  • Page 1 ENERGY TOP W 80 - W 125 INSTRUCTIONS FOR USE, INSTALLATION AND MAINTENANCE INSTRUCTIONS D'UTILISATION, D'INSTALLATION ET D'ENTRETIEN ISTRUZIONE PER L’USO L'INSTALLAZIONE E LA MANUTENZIONE INSTRUCCIONES DE USO, INSTALACIÓN Y MANTENIMIENTO BETRIEBS-, INSTALLATIONS- UND WARTUNGSANLEITUNG...

  • Page 2: Declaration Of Conformity

    ENERGY TOP W 80 - W 125 • Carefully read the warnings in this instruction book- • Periodical maintenance carried out by qualified per- let since they provide important information on safe sonnel is essential for guaranteeing good operation installation, use and maintenance.

  • Page 3: Table Of Contents

    ENERGY TOP W 80 - W 125 1 Operating instructions ......................4 1.1 Introduction............................. 4 1.2 Control panel ............................4 1.3 Turning on and off ..........................6 1.4 Adjustments............................7 2 Installation ..........................11 2.1 General Instructions ..........................11 2.2 Place of installation ..........................11 2.3 Plumbing connections ..........................

  • Page 4: Operating Instructions

    The boiler shell consists of an aluminium finned tube exchanger and a premix burner in steel, equipped with electronic ignition and ionisation flame control, a modulating speed fan and a modulating gas valve. ENERGY TOP W 80 - W 125 is a heat generator arranged to operate alone or in cascade.
  • Page 5 ENERGY TOP W 80 - W 125 Indication during operation Heating A heating demand (generated by the Room Thermostat or Remote Timer Control or 0-10 Vdc signal) is indicated by activation of the circulating pump and the radiator (details 13 and 21 - fig. 1).

  • Page 6: Turning On And Off

    ENERGY TOP W 80 - W 125 1.3 Turning on and off Boiler lighting Press the On/Off button (detail 14 fig. 1). reset comfort reset comfort reset comfort fig. 4 - Boiler lighting • For the following 120 seconds the display will show FH which identifies the heating system air venting cycle.

  • Page 7: Adjustments

    ENERGY TOP W 80 - W 125 To relight the boiler, press the button (detail 7 fig. 1) again for 5 seconds. reset comfort fig. 6 The boiler will be immediately ready to operate whenever domestic hot water is drawn (with optional hot water tank in- stalled) or in case of a room thermostat demand.
  • Page 8 ENERGY TOP W 80 - W 125 Heating temperature adjustment Operate the heating buttons (details 3 and 4 - fig. 1) to adjust the temperature from a min. of 20 °C to a max. of 90 °C. reset comfort fig. 8...
  • Page 9 ENERGY TOP W 80 - W 125 By setting the curve to 0, sliding temperature adjustment is disabled. reset comfort fig. 10 - Compensation curve Press the heating buttons (details 3 and 4 - fig. 1) to access parallel curve offset (fig. 13), modifiable with the DHW buttons (details 1 and 2 - fig.
  • Page 10 ENERGY TOP W 80 - W 125 OFFSET = 20 OFFSET = 40 fig. 13 - Example of parallel compensation curve shift If the Remote Timer Control (optional) is connected to the boiler, the above adjustments are managed accord- ing to that given in table 1.

  • Page 11: Installation

    In fact, each ENERGY TOP W 80 - W 125 is a complete and independent heat generator, equipped with its own safety devices. In case of overtemperature, a lack of water or no circulation in the unit, the protection devices cause the unit to switch off or shut down, preventing it from working.
  • Page 12 ENERGY TOP W 80 - W 125 System water charcteristics In the presence of water harder than 25° Fr (1°F = 10ppm CaCO ), the use of suitably treated water is advisable in order to avoid possible scaling in the boiler. The treatment must not in any case reduce the hardness to values below 15°F (Decree 236/88 for uses of water intended for human consumption).
  • Page 13 ENERGY TOP W 80 - W 125 Optional kits The following kits are available on request: fig. 15 - Optional Kits 1) code 042021X0- High head PUMP KIT H [m] Q [m fig. 16 - Pump head 2) code 042023X0- 3-way COCK KIT - Male 1"1/2 with non-return valve and safety valve It enables shutting off (for maintenance operations) in conformity with ISPESL requirements and can be used as a local shutoff for the connection of several units in bank.

  • Page 14: Gas Connection

    ENERGY TOP W 80 - W 125 2.4 Gas connection Before making the connection, ensure that the unit is arranged for operation with the type of fuel available and carefully clean all the gas system pipes to remove any residuals that could affect boiler operation.
  • Page 15 ENERGY TOP W 80 - W 125 External probe (optional) Connect the probe to its respective terminals. The maximum permissible length for the boiler - external probe connec- tion electrical cable is 50 m. A normal 2-wire cable can be used. The external probe should preferably be installed on the North, North-West wall or that facing the largest area of living room.

  • Page 16: Fume Ducts

    ENERGY TOP W 80 - W 125 2.6 Fume ducts The unit is a “C type” with sealed chamber and forced draught; the air inlet and fume outlet must be connected to one of the extraction/inlet systems indicated below. The unit is approved to work with all the Cxy and Bxy flue configurations given on the dataplate (some configurations are given by way of example in this section).
  • Page 17 ENERGY TOP W 80 - W 125 Connection with coaxial pipes fig. 20 - Examples of connection with coaxial pipes ( = Air / = Fumes) For coaxial connection, fit the unit with one of the following starting accessories. For the wall hole dimensions, refer to sec.
  • Page 18 ENERGY TOP W 80 - W 125 Connection with separate pipes fig. 22 - Examples of connection with separate pipes ( = Air / = Fumes) Separate Ø80 ducts can be connected directly to the unit. Before proceeding with installation make sure the maximum permissible length has not been exceeded, by means of a simple calculation: 1.

  • Page 19: Condensate Drain Connection

    ENERGY TOP W 80 - W 125 2.7 Condensate drain connection The boiler is equipped with a trap to drain condensate. Carry out the following instructions for fitting. 1. Fix the support bracket “A” to the bottom of the boiler.

  • Page 20: Service And Maintenance

    (meeting the professional technical requirements prescribed by current regulations) such as those of the Local After- Sales Technical Service. FERROLI declines any liability for damage and/or injury caused by unqualified and unauthorised people tampering with the unit. 3.1 Adjustments...

  • Page 21: Start-Up

    ENERGY TOP W 80 - W 125 Activating TEST mode Press the heating buttons (details 3 and 4 - fig. 1) at the same time for 5 seconds to activate the TEST mode. The boiler lights at the maximum heating power set as described in the following section.

  • Page 22: Maintenance

    ENERGY TOP W 80 - W 125 Checks during operation • Turn the unit on as described in sec. 1.3. • Make sure the fuel circuit and water systems are tight. • Check the efficiency of the flue and air-fume ducts while the boiler is working.
  • Page 23 ENERGY TOP W 80 - W 125 Opening the casing To open the boiler casing (fig. 26): 1. Undo the screws (A) 2. Open, turning the casing (B) 3. Lift and remove the casing (B) fig. 26 - Opening the casing...

  • Page 24: Troubleshooting

    ENERGY TOP W 80 - W 125 3.4 Troubleshooting Diagnostics The boiler is equipped with an advanced self-diagnosis system. In case of a boiler fault, the display will flash together with the fault symbol (detail 20 - fig. 1) indicating the fault code.
  • Page 25 ENERGY TOP W 80 - W 125 Fault Fault Possible cause Cure code Sensor damaged Delivery sensor 2 fault Wiring shorted Check the wiring or replace the sensor Wiring disconnected No 230V power supply Check the wiring of the 3-pole connector...

  • Page 26: Technical Data And Characteristics

    ENERGY TOP W 80 - W 125 4. Technical data and characteristics 4.1 Dimensions and connections Ø 80 Ø 80 fig. 28 - Dimensions and connections ENERGY TOP W 80 ENERGY TOP W 125 Heating system delivery Gas inlet Heating system return...

  • Page 27: General View And Main Components

    ENERGY TOP W 80 - W 125 4.2 General view and main components fig. 29 - General view Model ENERGY TOP W 80 Model ENERGY TOP W 125 Fume outlet manifold Automatic air vent Gas valve Detection electrode 114 Water pressure switch...

  • Page 28: Plumbing Circuit

    ENERGY TOP W 80 - W 125 4.3 Plumbing circuit fig. 30 - Plumbing circuit Gas inlet 188 Ignition electrode System delivery 193 Trap System return 196 Condensate tray 278 Double sensor (Safety + Heating) Main burner Fume outlet manifold...

  • Page 29: Technical Data Table

    ENERGY TOP W 80 - W 125 4.4 Technical data table The column on the right gives the abbreviation used on the dataplate. Data Unit Value Value Model ENERGY TOP W 80 ENERGY TOP W 125 Max. heating capacity Min. heating capacity Max.

  • Page 30: Diagrams

    ENERGY TOP W 80 - W 125 4.5 Diagrams Pressure losses m3/h m3/h fig. 31 - Pressure loss diagrams Boiler pressure losses Model diagram ENERGY TOP W 80 Model diagram ENERGY TOP W 125 cod. 3540I160 - 05/2008 (Rev. 00)

  • Page 31: Wiring Diagram

    ENERGY TOP W 80 - W 125 4.6 Wiring diagram DBM12R DBM12K 10 11 12 13 14 15 FUSE 3.15A 230V 50Hz 16 17 18 19 20 21 22 23 24 25 26 27 DSP12 fig. 32 - Wiring diagram...
  • Page 32 2 6 7 BENCHMARK No. BENCHMARK Please add the first 4 digits of the Boiler serial No to complete the BENCHMARK No. GAS BOILER COMMISSIONING CHECKLIST C O L L E C T I V E M A R K BOILER SERIAL No.

  • Page 33: Service Interval Record

    SIGNATURE SERVICE 9 SERVICE 10 DATE DATE ENGINEER NAME ENGINEER NAME COMPANY NAME COMPANY NAME TEL No. TEL No. CORGI ID CARD SERIAL No. CORGI ID CARD SERIAL No. COMMENTS COMMENTS SIGNATURE SIGNATURE FERROLI TECHNICAL HELPLINE - 08707 282 885...
  • Page 34 Should you require any assistance during the installation call our Technical Service Helpline on 08707 282 885 option 1 Should you require a service engineer to visit call our service centre on 08707 282 885 option 2 (For U.K. and Northern Ireland) For EIRE only call HEATOVENT on 014508166 Phone numbers:...

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Energy top w 125

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