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Table of Contents
Related Manuals for MCZ EGO HYDRO
Summary of Contents for MCZ EGO HYDRO
- Page 2 MCZ S.p.A. - Via G.Oberdan 86, I - 33074 Vigonovo (PN) Italy. MCZ S.p.A. - Via G.Oberdan 86, I - 33074 Vigonovo (PN) Italy. EN 14785 - 2006 EN 14785 - 2006 Art. 15a B-VG - VKF AEAI Art. 15a B-VG - VKF AEAI...
- Page 3 2.8. OPERATING PROBLEMS CAUSED BY DRAUGHT DEFECTS IN THE FLUE ..........15 2.9. PLUMBING CONNECTION ......................16 2.10. DRAWINGS AND TECHNICAL CHARACTERISTICS ................17 3.1. EGO HYDRO Dimensions......................17 3.1.1. STAR HYDRO Dimensions .......................17 3.1.2. CLUB HYDRO Dimensions .......................18 3.1.3. SUITE HYDRO Dimensions ......................18 3.1.4.
- Page 4 Setting current day and time ....................39 4.6.1. Setting the language ......................40 4.6.2. Procedure for recipe selection ....................41 4.6.3. CONTROL OF WATER TEMPERATURE IN BOILER ................41 4.7. FIRST LIGHTING ..........................42 4.8. Start-up/shutdown from the control panel ................42 4.8.1. Note on first ignition .......................42 4.8.2.
- Page 5 Dear Customer, We wish to thank you for choosing an MCZ product, specifically a stove of the MCZ pellet line. While thanking you again, may we remind you that the stove be used by children, and that they must always be kept at a safe...
- Page 6 All responsibility for improper use is taken entirely by the user and such use relieves MCZ of any civil or criminal responsibility. Any kind of tampering or unauthorised substitution of...
- Page 7 In case of any problems, get in touch with your dealer, or a qualified engineer authorised by MCZ, and if a repair is necessary, insist on the use of original spare parts. Use only the fuel recommended by MCZ (for Italy pellets...
- Page 8 MCZ's specification (see the relevant chapters in this user manual). MCZ refuses to accept any responsibility for any damage which may be caused, directly or indirectly, by persons, animals or things in consequence of the failure to observe all the prescriptions laid down in...
- Page 9 the instruction booklet, especially those concerning warnings on the subject of installation, use and maintenance of the appliance. If the product does not perform correctly, contact your local retailer and/or importer. Damage caused by transport and/or handling is excluded from the guarantee.
- Page 10 2.1. Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material comes from the lignin which is contained in the wood itself, and allows the production of pellets without the use of glues or binders. The market offers different types of pellet with characteristics which vary depending on what mixture of woods is used.
- Page 11 2.2. The stove must be installed in a suitable position to allow the normal operations of opening and ordinary maintenance. The site must be: capable of providing the environmental conditions for operation equipped with power supply 230V 50 Hz (EN73-23) capable of taking an adequate system for smoke discharge provided with external ventilation provided with an earth connection complying with CEI 64-8...
- Page 12 2.3. For proper functioning and a good temperature distribution, the stove should be positioned in a location where it is able to take in the air necessary for combustion of the pellets (about 40 m /h must be available), as laid down in the standard governing the installation and in accordance with local national standards.
- Page 13 be protected by a grille, metal mesh or suitable guard, as long as this does not reduce the area below the minimum. be positioned in such a way as to be impossible to obstruct 2.5. When making the hole for the passage of the smoke discharge pipe, it is necessary to take into account the possible presence of flammable materials.
- Page 14 2.6. 0,5 mt. The flue pipe must have internal dimensions not larger than 20 x 20 cm, or diameter 20 cm. In the event of larger dimensions, or of the flue pipe being in poor condition (for example cracks, poor insulation, etc.), it is advisable to fit a stainless steel pipe of suitable diameter inside the flue pipe throughout its length, right up to the top.
- Page 15 2.9. Of all the weather and geographical conditions which affect the operation of a flue pipe (rain, fog, snow, altitude a.s.l., exposure to E.g. Crosswind 2: 8 m/sec Depression of 30Pa sunlight, direction of facing), the is unquestionably the most decisive.
- Page 16 2.10. For connection of the plumbing system to the stove, the user should refer to chapter 3, INSTALLATION AND ASSEMBLY; specifically, paragraph 3.4, CONNECTION TO PLUMBING SYSTEM...
- Page 17 3.1. 3.1.1. Ø Ø 3.1.2. Ø Ø...
- Page 18 3.1.3. 3.1.4. Ø Ø...
- Page 19 3.1.5. 3.1.6. Overall thermal power (total/water) 11,6 kw (9976 kcal) / 10,0 kw (8600 kcal) Overall thermal power (total/water) 3,6 kw (3096 kcal) / 2,5 Kw (2150 kcal) 91,5% Yield at maximum 96,0% Yield at minimum 140°C Temperature of exhaust smoke at maximum 70°C Temperature of exhaust smoke at minimum 0.034 —...
- Page 20 Overall thermal power (total/water) 15,0 kw (12900 kcal) / 13,0 kw (11180 kcal) Overall thermal power (total/water) 3,6 kw (3096 kcal) / 2,5 Kw (2150 kcal) Yield at maximum 90,8% Yield at minimum 96,0% Temperature of exhaust smoke at maximum 160°C Temperature of exhaust smoke at minimum 70°C...
- Page 21 3.2. stoves are delivered with two different packagings: stove has one packaging It contains the stove and the steel sides with the profiles (Fig.1) stove has two packagings One contains the stove and the profile for the ceramic or the soapstone One contains the ceramic (fig.2).
- Page 22 Open the packaging, remove the four brackets that lock the stove to the pallet (two on the right and two on the left side-fig.5) - Removing the packaging screws (in figure Suite stove) The stove body or unit must always be kept in a vertical position when moved, and moved only using carts.
- Page 23 Turn the feet clockwise to lower the stove Turn feet counter- clockwise lower stove...
- Page 24 3.3. 3.3.1. Remove, on the upper part, the cast iron top ( ). Take the two profiles ( ) to be assembled on the front part of the stove (one to the right and one to the left). Make sure that the profile ( ) at the bottom enters the hole predisposed on the base for securing purposes, and along the side enters the blade ( ) predisposed in the...
- Page 25 3.3.2. Remove, on the upper part, the cast iron top ( ). Take the four profiles ( ) to be assembled on the front and rear part of the stove (two to the right and two to the left). Make sure that the profile ( ) at the bottom enters the in correspondence to the two holes predisposed on the base for securing purposes, and along the side enters the blade (...
- Page 26 3.3.3. The stove is delivered with all the ceramics packed. Therefore, before assembling the side tiles and the top, it is necessary to insert the lower panel. Proceed in the following way: Remove the micro-perforated sheet metal grill on the right side (handle side) on the upper part by removing the two screws .
- Page 27 3.3.4. Remove the micro-perforated grill and insert the three side tiles, making them slide from the top towards the bottom on the runners of the profiles . On the upper and lower part of the tile it is advisable to place small felt pads.
- Page 28 3.3.6. Remove the cast iron top, take the sides (one for the right side and one for the left) and insert them on the runners of the profile paying attention that the rear part of the side (the one with a 90° bend) overlaps with the sheet metal bend of the structure and that the lower part of the side enters in the plugs on the base.
- Page 29 3.4. A1=Heating water delivery 3/4”M A2=Heating water return 3/4”M C=Safety valve 3 bar – 1/2”F E=System emptying 1/2”F A1=Heating water delivery 3/4”M A2=Heating water return 3/4”M C=Safety valve 3 bar – 1/2”F E=System emptying 1/2”F...
- Page 30 A1=Heating water delivery 3/4”M A2=Heating water return 3/4”M C=Safety valve 3 bar – 1/2”F E=System emptying 1/2”F 3.4.1. Make the connections to the corresponding fittings shown in the diagram on the previous page. Make sure the pipes are not placed under tension or undersized.
- Page 31 3.4.2. To fill the system, the stove can be equipped with an end piece with a non-return valve , for manual filling of the heating system (if the is not installed, the filling tap on the main boiler will be used). During this operation, any air in the system is released from the automatic vent valve located under the top.
- Page 32 3.5. 3.5.1. PERFORMANCE: HEATING WITH STOVE 230V 50HZ SYSTEM DELIVERY PRESSURE SAFETY DISCHARGE SYSTEM RETURN SYSTEM REFILL CONFIGURATION: STAR/EGO/SUITE/CLUB/MUSA WITH DOMESTIC HOT WATER KIT SYSTEM OF SYSTEM WITH CLOSED TANK ONLY FOR HEATING BY MEANS OF RADIATORS SIGNATURFORKLARING: Electronic card VD One-way valve Methane gas boiler Pounding absorber...
- Page 33 3.5.2. PERFORMANCE: HOT DOMESTIC WATER OUTLET HEATING WITH STOVE PRODUCTION OF DOMESTIC HOT WATER WITH BOILER COLD DOMESTIC WATER INLET 230V 50HZ SYSTEM DELIVERY PRESSURE SAFETY SYSTEM RETURN DISCARGE SYSTEM REFILL CONFIGURATION: STAR/EGO/SUITE/CLUB/MUSA WITHOUT DOMESTIC HOT WATER KIT COMBINED WITH BOILER HEATING WITH STORAGE SYSTEM PRODUCTION OF DOMESTIC HOT WATER WITH STORAGE SYSTEM SIGNATURFORKLARING: Electronic card...
- Page 34 3.6. The cylindrical filter is composed of a metallic net and is already installed on the stove The filter must be inserted on the air inlet pipe Ø 5 cm. To remove it, slightly loosen the screw with the knob on the air inlet, insert the filter matching it with the filter groove with the screw of the knob and then secure it by tightening the knob.
- Page 35 4.1. If necessary, touch up the paint with the aerosol spray in the original colour (see the section "Accessories for pellet stoves"). Do not stay near the stove, and as previously mentioned, ventilate the room. The smoke and the smell of paint will vanish after about one hour of operation.
- Page 36 4.2. Check that all the safety conditions described above have been met. Make sure you have read and completely understood the contents of this instruction booklet. Remove any components which might burn from the firebox and from the glass (various instructions and adhesive labels). Check that the grate is properly positioned and rests correctly on the base.
- Page 37 4.5. 4.5.1. Reported below are some useful information to understand the navigation logic and use the control panel: The luminosity of the control panel is switched off after about 30” seconds of the keyboard being inactive. To switch on the back lighting again just press any of the buttons on the panel.
- Page 38 Display; indicates a series of information about the stove, as well as the identification code for any operating anomaly. ON/OFF key or ESC (exit the menu). Programme selection key (next screen) Programme selection key (next screen) Programme selection key (next screen) Programme selection key (next screen) Receiver for the remote control N.B.
- Page 39 4.6. Once the power cord is connected to the rear part of the stove, place the switch, also on the rear, to position The lighted button of the switch will come on. The switch located to the rear of the stove powers the system. The stove is off and on the panel the first screen appears with the word by pressing any key the screen with the word will appear.
- Page 40 21.0°C 21.04 Mode:AUTO Menu Temp:22°C Fan:A Lunedi < Date setting > Day of months Month 2008 Year 4.6.2. From the start screen, press any key and the screen with the word Press the key concerning then scroll with the keys downwards to the right until the word appears, press and scroll with...
- Page 41 21.0°C 21.04 Mode:AUTO Menu Temp:22°C Fan:A < Setting > < Setting > < Language > < Language > 4.6.3. The message "Recipe" will appear on the control panel menu, under the settings menu. This function is used to increase or decrease pellet loading in the hopper and is represented as follows: To increase: +1 +2 +3 which corresponds to 5-10-15% more in comparison to the standard recipe set by the company.
- Page 42 4.8. 4.8.1. The stove is ignited and shutdown by After a start-up phase that lasts about 15 minutes, the stove will come up to full operating power. After the stove is shut down by pressing button B on the control panel, the cooling-off procedure begins.
- Page 43 4.9. 4.9.1. mode lets you set the desired temperature in the room of installation. The stove will control its power autonomously in order to reach and maintain the established temperature in the room. This mode is indicated by the message on the control panel.
- Page 44 4.9.2.2. It is possible to connect the stove to an external thermostat. To make this connection, use interface (fig.12), which is inserted on the motherboard ( ) as indicated on the diagram shown below and on page 66 section 7. Fig.12 –...
- Page 45 On the control panel of the stove, once the thermostat is connected, the temperature detected by the probe will continue to appear; however, in this case the temperature set on the thermostat will be valid. The activation of the thermostat (on/off) on the control panel or of the accumulation tank is possible from the menu, settings, on/off option thermostat or accumulation as explained in the diagram below.
- Page 46 If the room temperature detected by the sensor and highlighted on the 21.0°C 21.04 control panel is 15°C and the set temperature is 20°C, the stove will follow a pre-established ramp up to the 5 power. Once 20°C is reached, it will go into standby mode (STANDBY). When the room temperature drops below the value set on the control Mode:AUTO Menu...
- Page 47 4.10. The purpose of this function is to make it faster to select a programmed shutdown, without the need to programme the stove's internal timer. 21.0°C 21.04 To explain the SLEEP function in simple terms, it might be said that it allows the stove to be turned off starting from a minimum of 10 minutes in comparison to the read hour (example, if it is now 8:50, the first shutdown can occur after 10 minutes, that is at 9:00) and a...
- Page 48 4.11.2. An explanation will now be provided of how 21.0°C 21.04 press the Menu button to scroll through the date and time menu with the relative key until the word TIMER appears. Then press the SET key to insert a programme. In the centre of the display between Esc and Ok the letters P00 appear, by scrolling with the keys below it is possible to Mode:AUTO Menu...
- Page 49 To de-activate the timer, access the menu again by means of button 4.12. 4.12.1. The weekly programmes selected by MCZ and stored in the memory of the control panel were designed to meet the needs of most users who are out of the home during working hours (factory workers, shopkeepers, office workers, shift workers) as well as those who are usually at home (homemakers, senior citizens, etc.).
- Page 50 PROGRAMMES HOURS DAYS Mon-Fri Sa-Su Mon-Fri Sa-Su Mon-Fri Sa-Su Mon-Fri Sa-Su Mon-Fri Sa-Su Mon-Fri Sa-Su Mon-Sa Mon-Sa Mon-Sa Sa-Su...
- Page 51 4.12.2. HOURS PROGR. N°...
- Page 52 4.13. 4.13.1. Let's look at a user who does not have regular daily hours (a free-lance worker, for example), but who generally expects to be at home at the following times: MONDAY home until 10:00 and from 17:00 on TUESDAY home until 8:00 and from 14:00 on WEDNESDAY at home all day and does not wish to set any programme...
- Page 53 The stove is protected against violent surges of current by the main fuse, which is located on the control panel at the rear of the stove. Other fuses to protect the electronic boards are to be found on the boards themselves. If the fan stops, the electronic board shuts off the supply of pellets in good time, and an alarm is displayed.
- Page 54 4.15. Should an operation problem occur, the stove enters a shutdown phase for alarm and informs the user of the type of fault that occurred using a 3 digit code that remains displayed on the control panel of the stove (and a short description of the alarm type) The table below describes the possible alarms signalled by the stove, associated to the respective code that appears on the emergency...
- Page 55 Defective electronic board Contact an authorized service centre to replace the component. This alarm is not blocked, only a warning screen appears. Contact an authorized service centre to Generic failure of sensor replace the component. Water temperature too high due to: This alarm is not blocked, only a warning screen Stove at maximum power, radiators appears.
- Page 56 missing). If not caused by these factors control and if necessary clean the smoke duct and the flue pipe. If the alarm appears: the stove shuts down due to the boiler overheating. This can be caused by a lack of water circulating in the system (pump blocked or faulty).
- Page 57 The stove does not need much maintenance if used with certified quality pellets. Example of clean grate 5.1. 5.1.1. Using a suitable tool clean the grate of ash and any incrustation which could obstruct the passage of air. In the case of pellet depletion, unburnt pellet in the grate could accumulate in the hopper.
- Page 58 5.1.3. For cleaning the ceramic glass, the use of a dry brush is recommended, or if it is very dirty, the special spray detergent, applying a small quantity then cleaning with a cloth. Cleaning the glass 5.1.4. At the back of the stove, at the combustion air intake tube Ø 5 cm, there is a metallic mesh air filter.
- Page 59 The cleaning of the heat exchanger and the pipe unit is very important to ensure constantly high performance and heat yield of the stove, as ensured by MCZ. clean the inner walls of the steel firebox, especially the back, with a provided scraper, to eliminate encrustations caused by soot.
- Page 60 It is worthwhile to carry out the cleaning of the upper exchanger at the end of the season and possibly by an authorised MCZ technician in order to replace the gaskets that are below plug “ ” and “ ” (fig.16) For information refer to a chimney sweep.
- Page 61 (3.15 AT delayed type). Plug the unit back in and press the main switch. If the problem persists or occurs again, contact your MCZ retailer. 5.3. – Switch with fuse box...
- Page 62 We recommend that an annual maintenance service is carried out, preferably under a programmed service contract. The essential part of this service is a visual and functional check on the following components: Reduction motor Smoke expulsion fan Smoke sensor Heat-exchanger fan Ignition sparkplug Resettable pellet thermostat Room temperature sensor...
- Page 63 Pellet hopper empty. Refill pellet hopper. Feeder screw blocked by sawdust. Empty the hopper and manually free the feeder screw of sawdust. Reduction motor defective. Defective electronic board. Pellet hopper empty. Refill pellet hopper. Pellets not being fed in. See previous problem.. Intervention of pellet temperature sensor.
- Page 64 2. Check and clean the boiler. 3. Insufficient stove power. 3. Check that the stove is properly sized for the requirements of the 4. Poor pellet quality system. 4. Use MCZ pellets 1. Incorrect temperature setting. 2. Insufficient fuel consumption.
- Page 65 1. Room thermostat (local or remote) set too low. If remote thermostat, check if it is defective. 2. Circulator does not run because blocked. 3. Circulator does not run. 4. Radiators have air in them 1. Water flow rate too low. 1.
- Page 66 1. Control panel 9. Water temperature thermal protector 2. Room probe 10. Tank temperature thermal protector 3. Smoke sensor 11. Flue-gas extractor fan revolutions control 4. Modem connection 12. Air flow sensor 5. Switch 13. Accumulation tank external thermostat interface 6.
- Page 67 Via Guglielmo Oberdan n°86 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 r.a. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it Rev 0 08/2009...