MCZ HYDRO Installation And Use Manual
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Introduction
EN
USE AND MAINTENANCE
MANUAL*
*Some installation advice given in this manual could
contravenes UK building regulations guidelines.
A supplementary instruction manual in provided to
give correct advice for installations within the UK"
8901137200
Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited

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Summary of Contents for MCZ HYDRO

  • Page 1 *Some installation advice given in this manual could contravenes UK building regulations guidelines. Introduction Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited A supplementary instruction manual in provided to give correct advice for installations within the UK”...
  • Page 2: Table Of Contents

    Dimensions of the HYDRO 15-22 version CLUB without domestic hot water production kit .... 17     3.1.3. Dimensions of the HYDRO 22 version CLUB equipped with kit for domestic hot water production. . 17     3.1.4. Dimensions of the HYDRO 15-22 version SUITE without domestic hot water production kit ..18  ...
  • Page 3 6. PROBLEMS / CAUSES / SOLUTIONS ....................70   7. ELECTRICAL DIAGRAMS ......................... 73   HEATING-ONLY VERSION ......................73     7.1. VERSION THAT PRODUCES DHW ....................74   7.2. Introduction Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 4: Installation And Use Manual Page

    INTRODUCTION Dear Customer, We wish to thank you for choosing an MCZ product, specifically a stove of the MCZ pellet line. In order to get the best performance from your stove and to enjoy to the full the warmth and the sense of well-being which...
  • Page 5: Warnings And Guarantee Conditions

    Danger of fire.  All responsibility for improper use is taken entirely by the user and such use relieves MCZ of any civil or criminal responsibility.  Any kind of tampering or unauthorised substitution of...
  • Page 6: Operating Warnings

    INFORMATION  In case of any problems, get in touch with your dealer, or a qualified engineer authorised by MCZ, and if a repair is necessary, insist on the use of original spare parts.  Use only the fuel recommended by MCZ (for Italy pellets...
  • Page 7: Warnings For The Correct Disposal Of The Product

     If it gets lost, ask MCZ or your authorised dealer for another copy. WARNINGS FOR THE CORRECT DISPOSAL OF THE PRODUCT 1.3.
  • Page 8: Exclusions

    MCZ's specification (see the relevant chapters in this user manual). MCZ refuses to accept any responsibility for any damage which may be caused, directly or indirectly, by persons, animals or things in consequence of the failure to observe all the prescriptions laid down in the instruction booklet, especially those concerning warnings on the subject of installation, use and maintenance of the appliance.
  • Page 9: Theoretical Notions For Installation

    Contents: 100% untreated wood, with no added bonding  substances (bark percentage 5% max) Packaging: in sacks made from ecologically compatible or  biologically decomposing material Theoretical notions for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 10: Precautions For Installation

    The holes for the passage of the smoke pipe and for the intake of air from outside should be made before positioning the stove unit. Theoretical notions for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 11: Operating Area

     be protected by a grille, metal mesh or suitable guard, as long as this does not reduce the area below the minimum. Theoretical notions for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 12: Connection Of Smoke Discharge Pipe

    Example of pellet stove installation MUST BE USED IT IS ALSO ADVISABLE NOT TO EXCEED 6 METRES IN LENGTH WITH THE PIPE Ø 80 mm Theoretical notions for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 13: Connection To The Flue Pipe

    This type of connection ensures the evacuation of the 1) Windproof cowl fumes even in the event of a temporary power cut. 2) Flue pipe 3) Inspection Theoretical notions for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 14: Operating Problems Caused By Draught Defects In The Flue

    Hazardous conditions can only be overcome by suitable setting-up of the stove carried out by qualified MCZ personnel. Theoretical notions for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 15: Plumbing Connection

    For connection of the plumbing system to the stove, the user should refer to chapter 3, INSTALLATION AND ASSEMBLY; specifically, paragraph 3.4, CONNECTION TO PLUMBING SYSTEM Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 16: Installation And Assembly

    INSTALLATION AND USE MANUAL page 3. INSTALLATION AND ASSEMBLY DRAWINGS AND TECHNICAL CHARACTERISTICS 3.1. EGO HYDRO Dimensions 3.1.1. Ø Ø STAR HYDRO Dimensions 3.1.2. Ø Ø Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 17: Dimensions Of The Hydro 15-22 Version Club Without Domestic Hot Water Production Kit

    INSTALLATION AND USE MANUAL page Dimensions of the HYDRO 15-22 version CLUB without domestic hot 3.1.3. water production kit Dimensions of the HYDRO 22 version CLUB equipped with kit for domestic 3.1.4. hot water production. Ø Ø Installation and assembly...
  • Page 18: Dimensions Of The Hydro 15-22 Version Suite Without Domestic Hot Water Production Kit

    Dimensions of the HYDRO 15-22 version SUITE without domestic hot 3.1.5. water production kit Ø Ø Dimensions of the HYDRO 22 version SUITE equipped with kit for 3.1.6. domestic hot water production. Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 19: Dimensions Of The Hydro 15-22 Version Musa Without Domestic Hot Water Production Kit

    Dimensions of the HYDRO 15-22 version MUSA without domestic hot 3.1.7. water production kit Dimensions of the HYDRO 22 version MUSA equipped with kit for 3.1.8. domestic hot water production. Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 20: Dimensions Of The Hydro 22 Version Musa Equipped With Kit For Domestic Hot Water Production. 19 3.1.9. Technical Characteristics

    (respectively 40-35-30 Kcal/h per m ***Value recommended by the manufacturer (non-binding) for optimal product operation Tested according to EN 14785 in accordance with European regulation for Construction Products (EU 305/2011). Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 21 PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page Technical characteristics Suite 15 Hydro / Club 15 Hydro / Musa 15 Hydro Nominal thermal power 15,4 kW (13244 kcal/h) Nominal output power (H2O): 13,0 kW (11180 kcal/h) Minimum output power...
  • Page 22 PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page Technical characteristics Suite 22 Hydro / Club 22 Hydro / Musa 22 Hydro Nominal thermal power 22,3 kW (19178 kcal/h) Nominal output power (H2O): 18,0 KW (15480 kcal/h) Minimum output power...
  • Page 23: Preparation And Unpack Ing

    Figure 2 - Example of packing for ceramics Figure 3 - Example of soapstone packaging Figure 4 - Removing packaging screws (in figure Ego stove) Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 24 If the smoke outlet of the stove is forced or used improperly to lift it or position it, the operation of the stove can be damaged irreparably. Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 25 PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page 1. Turn the feet clockwise to lower the stove 2. Turn feet counter- clockwise lower stove Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 26: Lateral Cladding Assembly

    In the front part it must be inserted in the housing (B3) of the profile (B). Repeat the same operation for both sides. Reposition the cast iron top. (fig.6) Figure 6 - EGO stove steel sides Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 27: Assembly Of Profiles For Inserting The Ceramic And Soapstone Sides-Star

    Repeat the same operation for both sides. Reposition the cast iron top. Figure 7 - STAR stove sides Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 28: Assembly Of The Lower Panel - Suite And Club Stoves

     Before refitting the grill B with the two screws C, also insert the side tiles (See par.3.3.4) Figure 8 – Installation of lower front panel Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 29: Installation Of Side Tiles - Suite And Club Stoves

    The part underneath is provided with four small cavities at the . (fig.10) rubber supports indicated in the figure Figura 9 – Installation of side tiles Fig.10 - Supports for installation of ceramic Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 30: Assembly Of Sides On The Musa Stove

    The rear side must be fixed to the stove's structure using the four screws G provided. When both steel sides A are assembled, replace the cast iron top. REAR VIEW Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 31: Plumbing System Connection

    E=System emptying 1/2”F CONNECTION DIAGRAM FOR SUITE-CLUB HYDRO STOVE A1=Heating water delivery 3/4”M A2=Heating water return 3/4”M C=Safety valve 3 bar – 1/2”F E=System emptying 1/2”F Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 32 A2=Heating water return 3/4”M C=Safety valve 3 bar – 1/2”F E=System emptying 1/2”F CONNECTION DIAGRAM FOR THE MUSA HYDRO STOVE EQUIPPED WITH KIT FOR DOMESTIC HOT WATER PRODUCTION A1= Heating water flow pipe 3/4”M A2= Heating water return pipe 3/4”M C= 3 bar safety shut off valve–...
  • Page 33: Connections To The System

    The pipe must be adequate to support the water's high temperature and pressure. A = TAP B = DOMESTIC SYSTEM C = PRESSURE DISCHARGE D = FLEXIBLE PIPES Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 34: System Filling

    If you have very extensive systems, with a large amount of water, or which require frequent refilling, the installation of water softening systems. should remembered that incrustations drastically reduce performance due to low thermal conductivity. Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 35: Kit For Domestic Hot Water Production (Optional) Only For Suite/Club/Musa Stoves

    You are advised to maintain the plate heat exchanger annually to eliminate calcium sediments and mineral salts or to replace heating plates with new ones. MCZ supplies these replacement parts. Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 36: Example Installation Diagrams

    VS Vent valve, 3 bar 3-way motorized valve Radiators System filter Valve SC Plate heat exchanger PR Radiant panels Softener Pump Flow switch PS Solar panels Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 37: Installation Diagram For Heating System With Domestic Hot Water Kit (Suite/Club/Musa)

    Valvola a 3 vie motorizzata Valvola di sfiato 3 bar Radiatori Filtro impianto Scambiatore a piastre Valvola A dd Addolcitore Pannelli radianti Flussostato Pompa Pannelli solari Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 38: Heating Installation Diagram In Combination With A Boiler

    VS Vent valve, 3 bar 3-way motorized valve Radiators System filter Valve SC Plate heat exchanger PR Radiant panels Softener Pump Flow switch PS Solar panels Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 39: Installation Of Air Filter

    If you do not intend to use the stove, it is advisable to keep it switched off. Electrical connection of the stove Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 40: Operation

    Try to get familiar with the commands given from the control panel. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 41: Pre-Lighting Check

    Place the conduit plate on the stove body so that the conduit itself faces upward. Fasten the conduit to the stove body using the 4 screws provided with the accessory. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 42: Display Panel And Commands

    If from any menu level the on/off (B) key is briefly pressed, the display is automatically taken back to the initial screen (stove operating status) without saving any modifications not confirmed with the “OK” key. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 43: Pellet Stoves Chapter

    D. Programme selection key (next screen) E. Programme selection key (next screen) F. Programme selection key (next screen) N.B. on the control panel it will be possible to set the language Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 44: Settings To Carry Out Before First Lighting

    TIME ADJUSTMENT 21.0°C 21.04 21.0°C 21.04 Mode:AUTO Menu Temp:22°C Fan:A < Date setting > Hours Minutes Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 45: Setting The Language

    The following abbreviations are used for the days of the week deriving from the language set in the panel: In the case of English: Monday  Tuesday  Wednesday  Thursday  Friday  Saturday  Sunday  Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 46: Procedure For Recipe Selection

    Maximum temperature of water in boiler. Upon reaching this temperature, the stove will reduce its performance to prevent overheating. The default temperature is 65°C and it cannot be set below 50°C or over 80°C. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 47: First Lighting

    Screw feeder loading Screw feeder loading > > REMOVE THE PELLETS FROM THE BURNER AND CONTACT AN AUTHORISED MCZ TECHNICIAN. < Screw feeder loading > Screw feeder loading Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 48: Operating Mode

    ATTENTION! Once the clamp that binds the probe wire is taken off, avoid it coming into contact with the hot parts of the stove. Fig.11 Room temperature sensor Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 49 We recommend these connections be made by a specialised technician. COMPUTER CONNECTION (to be made by a specialised technician) MODEM CONNECTION CONNECTION TO AN EXTERNAL ROOM THERMOSTAT CONTROL UNIT CONNECTION TO A DOMOTIC CONTROL UNIT Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 50: Automatic Mode With Auto-Eco

    This option is advisable only if the stove works in rooms where there is low heat dispersion over time. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 51: Activation /De-Activation Of Auto-Eco Mode

    Mode:ECO Menu Temp:22°C Fan:1 The “AUTO-ECO” mode does not need to be reset as it remains in memory from the last use. Mode:ECO Menu Temp:22°C Fan:1 Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 52: Hot Air Ventilation Suite-Club-Musa 22 Kw

    If the keypad on the control panel is inactive for 10 seconds, the remote control will automatically exit fan setting mode and will confirm the last inserted setting. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 53: Sleep Function

    Current date and clock 4.12.1. paragraph 4.6.1. to learn how to set the current date and time. Setting the current date and time is essential for proper timer operation. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 54: Timer Activation And Selection Of A Programme

    By scrolling with the bottom right or left key of the control panel it is possible to choose the desired programme from 1 to 62, by consulting the table in par. 4.13.2 Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 55: Pre-Set Weekly And Daily Programmes

    4.13. PRE-SET WEEKLY AND DAILY PROGRAMMES Weekly programmes 4.13.1. The weekly programmes selected by MCZ and stored in the memory of the control panel were designed to meet the needs of most users who are out of the home during working hours (factory workers, shopkeepers, office workers, shift workers) as well as those who are usually at home (homemakers, senior citizens, etc.).
  • Page 56 PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page PROGRAMMES HOURS DAYS Mon-Fri Sa-Su Mon-Fri Sa-Su Mon-Fri Sa-Su Mon-Fri Sa-Su Mon-Fri Sa-Su Mon-Fri Sa-Su Mon-Sa Mon-Sa Mon-Sa Sa-Su Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 57: Daily Programmes

    PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page Daily programmes 4.13.2. Hours Progr. N° Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 58: Practical Example Of Daily Programming

     home until 10:00 and from 17:00 on  TUESDAY  home until 8:00 and from 14:00 on  WEDNESDAY  at home all day and does not wish to set any programme Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 59: Safety Devices

     BREAKDOWN OF THE REDUCTION MOTOR If the reduction motor stops, the stove continues to function until it has cooled down to the minimum level. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 60: Alarm Signalling

    The table below describes the possible alarms signalled by the stove, associated to the respective code that appears on the emergency panel, and useful suggestions to solve the problem. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 61 Periodic maintenance warning SErvice before the maintenance have elapsed and a new maintenance intervention is necessary. Contact a specialist MCZ technician. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 62: Exiting Alarm Condition

    Info ALARM A02 Flame extinction Example: Alarm on the display of the control panel ALARM Fill pellet tank Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 63: Maintenance And Cleaning

    2 or 3 days. Cleaning the ash collection compartment Once the operation is finished, reinsert the ashpan below the grate making sure it is inserted properly. Maintenance and cleaning Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 64: Clean The Exchanger And The Undergrate Space Every 2/3 Days

    If such cleaning is not done every 2-3 days the stove could go into alarm caused by ash clogging after several hours of operation. Figure 15 - Cleaning the internal pipe unit using scrapers (SUITE-CLUB- MUSA) Maintenance and cleaning Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 65: Cleaning The Glass

    Do not use abrasive or aggressive products or materials. Clean with damp cotton or paper towels. Maintenance and cleaning Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 66: Cleaning To Be Performed By Specialized Technician

    ATTENTION: It is advisable to carry out the cleaning of the Figure 16 – Cleaning the pipe unit, lower compartment once a week and in any case according to turbolator lower compartment the fuel consumption. (EGO/STAR) Maintenance and cleaning Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 67: Cleaning The Exchanger And Pipe Unit (Suite/Musa And Club)

    This general cleaning should be carried out at the end of the season in order to facilitate the general removal of all residues of combustion, without waiting too long, because with time and humidity these residues can become compacted. Maintenance and cleaning Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 68: Shutting The Stove Down (End Of Season)

    Figure 18 necessary (3.15 AT delayed type). Plug the unit back in and press the main switch. If the problem persists or occurs again, contact your MCZ retailer. CHECK OF INTERNAL COMPONENTS 5.3. Figure 18 – Switch with fuse box...
  • Page 69 Smoke duct ● Ash drawer door gasket ● Internal parts ● Flue pipe ● Circulation pump ● Plate heat exchanger ● Plumbing components ● Electro-mechanical components Maintenance and cleaning Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 70: Problems / Causes / Solutions

    Check the state of the door gaskets. Pellets damp or unsuitable. Change the type of pellet. Smoke extractor motor broken. 3. Check the motor and replace if necessary. Problems / Causes / Solutions Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 71 “I”. Pellet sensor in lockout. Clear lockout by resetting the rear thermostat, replace the thermostat if it happens again. Fuse blown. Replace the fuse. Problems / Causes / Solutions Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 72 MCZ personnel. The manufacturer refuses to accept any responsibility and the guarantee lapses if this condition is not respected. Problems / Causes / Solutions Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 73: Electrical Diagrams

    10. Water temperature overload cut-out 20. Room thermostat with potential-free contact 21. Modem PLEASE NOTE The electrical wiring of individual components is fitted with prewired connectors with different sizes. Electrical diagrams Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 74: Version That Produces Dhw

    12. Tank temperature overload cut-out 13. Room fan (if there is one) PLEASE NOTE The electrical wiring of individual components is fitted with prewired connectors with different sizes. Electrical diagrams Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 76 MCZ GROUP S.p.A. Via La Croce n°2 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 r.a. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it 8901137200 Rev 3 10/2014...

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