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IMI CORNELIUS INC
www.cornelius.com
ICE DISPENSER
Model: UC150 ICE ONLY
Operator's Manual
Part No. 620917311
August, 1999
Revision Date: December 16, 2005
Revision: B
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
©
PRINTED IN U.S.A
IMI CORNELIUS INC; 1999–2005
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Table of Contents
Related Manuals for Cornelius UC150 ICE ONLY
Summary of Contents for Cornelius UC150 ICE ONLY
- Page 1 IMI CORNELIUS INC www.cornelius.com ICE DISPENSER Model: UC150 ICE ONLY Operator’s Manual Part No. 620917311 August, 1999 Revision Date: December 16, 2005 Revision: B THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment ©...
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Page 2: Table Of Contents
TABLE OF CONTENTS Page SAFETY INFORMATION ........... . RECOGNIZE SAFETY INFORMATION . -
Page 3: Safety Information
SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words DANGER A signal word - DANGER, WARNING, OR CAUTION is used with the safety-alert symbol. - Page 4 THIS PAGE LEFT BLANK INTENTIONALLY 620917311...
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Page 5: Safety Precautions
SAFETY PRECAUTIONS This ice dispenser has been specifically designed to provide protection against personal injury and eliminate con- tamination of ice. To ensure continued protection and sanitation, observe the following: ALWAYS: disconnect power to the dispenser before servicing or cleaning. NEVER: place hands inside of hopper or gate area without disconnecting power to the dispens- er. -
Page 6: Figure 1. Template
OPTIONAL: CORIAN COUNTERTOPS ARE ATTACHABLE AND BLEND INTO RESTAURANT DECOR. (SUPPLIED BY KES). CORIAN IS CUT FROM COUNTER AND FABRICATED (SEE FIGURE 1). 12.188 12.188 BEVEL BEVEL 25.438 29.875 R .500 TYP. R .500 5.250 BEVEL 9.688 7.00 BEVEL 9.125 9.125 CORIAN IS CUT FROM COUNTER AND IS REWORKED AS SHOWN ABOVE BEFORE BEING GLUED TO UC 150 DOOR LIDS... -
Page 7: Figure 2. Dimensions Template
FOOT PRINT OF UNIT ON COUNTER 27 – 3/8 1– 15/16 2–1/2 COUNTER CUT OUT FOR UNIT TO DROP IN CLEARANCE NEEDED FOR OPENING LID 33–1/2 31–7/8 13/16 32–1/2 THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTER TOP. THE DOTTED LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER. -
Page 8: Installation Instructions
INSTALLATION INSTRUCTIONS IMPORTANT: It is the responsibility of the installer to ensure that the drains from the dispensing equipment is installed and maintained according to Federal, State and Local Laws. 1. Locate the dispenser indoors on a level counter top. COUNTER MOUNTING The ice dispenser must be sealed to the counter. -
Page 9: Maintenance
MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY (or as required) Remove foreign material from vending area drip tray to prevent drain blockage. Clean vending area. Check for proper water drainage from the vending area drip tray. MONTHLY Clean and sanitize the hopper interior and beverage system if applicable (see CLEANING INSTRUCTIONS). -
Page 10: Figure 3. Torsion Bar Removal
FIGURE 3. TORSION BAR REMOVAL 620917311... -
Page 11: Cleaning And Sanitizing Instructions
CLEANING AND SANITIZING INSTRUCTIONS WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material. Soap solution - Use a mixture of mild detergent and warm (100 F) potable water. -
Page 12: Auger Assembly Breakdown
Using the spray bottle, spray the inside of the two halves of the auger tube, the auger, the two halves of the chute assembly and the undersides of the right and left covers. Allow to air dry. M. Reassemble the two halves of the auger tube and place back into its mounting. Holding the auger by the upper shaft end, insert into the guide tube. -
Page 13: Speed Control For Ice Delivery
5. Last are the auger housings (Items 74 and 75). They are dislodged by pulling upward. Check their orientation and the fact that the longer tube is on the front side. When positioning the housings back in the dispenser, the longer tube should be placed first so as to seat in the lower housing to set up the orientation (top and bot- tom are marked on end of the tube tab at the top), otherwise the ice chute spout will not point towards the front of the dispenser. -
Page 14: Figure 6. Wiring Diagram
AGIT MOTOR POWER CORD HARNESS 33617 MOTOR HEATER CAPACITOR TERMINAL BOARD REMOVABLE DOOR SWITCH TIMER FILL DOOR BOARD TOP COVER DISP SWITCH SWITCH CONN TRANSFORMER LIFT MOTOR RECTIFIER SPEED THERM0STAT LIGHT OPTION FIGURE 6. WIRING DIAGRAM 620917311... -
Page 15: Figure 7. Ladder Diagram
– TRANSFORMER TIMER BOARD AUG MTR. BIN THERMOSTAT ( OPTIONAL) INTERLOCKS DISP. SWITCH AGIT HTR MTR HTR 620906403 REV.B FIGURE 7. LADDER DIAGRAM 620917311... - Page 16 THIS PAGE LEFT BLANK INTENTIONALLY 620917311...
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Page 17: Troubleshooting
TROUBLESHOOTING IMPORTANT: Only qualified Personnel should service internal components or electrical wiring. Should your unit fail to operate properly, check that there is power to the unit and that the hopper con- tains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect. - Page 18 Part # Corrections/Update Document Unit Type/Model # Manual # OPERATORS MANUAL 620917311 ICE DISPENSER UC150 ICE ONLY Revision 2 2/10/06 Page Item Old Part Desc. New Part Desc. Agent Date Notes 620305201 AUGER MOTOR 629087456 SUPER SEAL 03/10/03 Motor w/ceramic MOTOR KIT seal and lower housing.
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Page 19: Figure 8. Us 150 Exploded View
FIGURE 8. US 150 EXPLODED VIEW 620917311... -
Page 20: Figure 9. Agitator Motor And Dispense Switch Wiring Detail
MOTOR HEATER FROM E–BOX TERMINAL BOARD IN E–BOX NOTE: LOCATE HEATER ON GEAR BOX HOUSING AGITATOR MOTOR HEATER WIRING DETAIL RED WIRE CONNECT BLACK WIRE TO NORMALLY OPEN CONNECT TO COMMON COM. N.O. CLEAR BOOT MUST COVER BOTH TERMINALS DISPENSE SWITCH WIRING DETAIL FIGURE 9. -
Page 21: Figure 10. Wiring Diagram
95 86 TO AUGER MOTOR “A”, “B”, and “C” FIGURE 10. WIRING DIAGRAM... -
Page 22: Uc 150 Parts List
10.5” 33” 15” 5” 16” 7” 18” 2.25” 10.25” FIGURE 11. UC 150 PLUMBING 620917311... -
Page 23: Uc 150 Parts List (Cont'd)
UC 150 PARTS LIST Item Part No. Name Qty. 15087 Retainer, Agitator 27107 Retainer Lever Ice Disp 29303R Plate, Motor Mounting R00 30514 Saddle Clamp For Capacitor 30774 Capac Motor Agit 2230AK6 30794 Heater Agit Mtr 2230AK6 30895 Actuator Swt 223AK6 30995 Power Cord Assy R02 31007... -
Page 24: Uc 150 Part List (Cont'd)
UC 150 PARTS LIST (CONT’D) Item Part No. Name Qty. 620024920 Asy C/B Brkt UC150 McD 620024921 Bushing Auger Drive UC150 629087456 Super Seal Kit (Includes motor, foamed auger housing, seals, and Hardware) 620045952 Auger Motor Mounting Bracket 620046706 Removable Ice Basket Holder 620504025 Hinge Cover Assy 629087428... - Page 25 UC 150 PARTS LIST (CONT’D) Item Part No. Name Qty. 70320 Rivet Pop 125D 063-125 70341 Gate Slide Spring 70847 Spacer SWT 2230 70959 8-32 STL. PL HEX TSN 70992 Receptacle, 1/4 Turn 70993 1/4 Turn Retainer 70994 1/4 Turn Stud Wing Head 71028 Bolt SH 1/4-20 90580...
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Page 26: Warranty
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire prod- uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase. - Page 27 IMI CORNELIUS INC. www.cornelius.com...