Vertex Standard VX-4200 Series Service Manual

Uhf fm transceiver vertex standard vx-4200 series/ vx-4100 series
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UHF FM Transceiver
VX-4200 Series
VX-4100 Series
Service Manual
©
2003 VERTEX STANDARD CO., LTD.
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TX/BUSY
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A
VX-4100 Series
This manual provides the technical information necessary for servicing the VX-4200/-4100 Series Mobile Transceiver.
Servicing this equipment requires expertise in handing surface-mount chip components. Attempts by non-qualified
persons to service this equipment may result in permanent damage not covered by the warranty, and may be illegal in
some countries.
Two PCB layout diagrams are provided for each double-sided board in this transceiver. Each side of the board is
referred to by the type of the majority of components installed on that side ("Side A" or "Side B"). In most cases one
side has only chip components (surface-mount devices), and the other has either a mixture of both chip and leaded
components (trimmers, coils, electrolytic capacitors, ICs, etc.), or leaded components only.
As described in the pages to follow, the advanced microprocessor design of the VX-4200/-4100 allows a complete
alignment of this transceiver to be performed without opening the case of the radio; all adjustments can be performed
from the personal computer, using with the Vertex Standard VPL-1 Programming Cable and CE59 Software.
While we believe the information in this manual to be correct, Vertex Standard assumes no liability for damage that
may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any
inconsistencies in the technical information would be appreciated.
Specifications ........................................................... A-1
DSUB 15-pin Accessory Connector ...................... B-1
Block Diagram ......................................................... D-1
Circuit Description .................................................. E-1
Alignment .................................................................. F-1
Installation of Option ............................................ G-1
EH035U90A
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VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
YAESU EUROPE B.V.
P.O. Box 75525, 1118 ZN Schiphol, The Netherlands
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
P1
P2
A
VX-4200 Series
Board Units (Schematics, Layouts & Parts)
RF Unit ................................................................. H-1
FRONT-C Unit ( VX-4100 ) ................................... I-1
FRONT-D Unit ( VX-4200 ) ................................... J-1
Optional Units (Schematics, Layouts & Parts)
DVS-5 Voice Storage Unit .................................. L-1
VTP-50 VX-Trunk Unit ...................................... M-1
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P3

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Table of Contents
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Summary of Contents for Vertex Standard VX-4200 Series

  • Page 1: Table Of Contents

    Vertex Standard VPL-1 Programming Cable and CE59 Software. While we believe the information in this manual to be correct, Vertex Standard assumes no liability for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the technical information would be appreciated.
  • Page 2: Specifications

    Channel Spacing: 12.5/20/25 kHz Number of Channels: 8 channels (VX-4100 Series) 501 channels (VX-4200 Series) Power Supply Voltage: 13.6 V ± 10% (45 W version) 13.8 V ± 10% (25 W version) Current Consumption (@13.6 V): 11 A (TX: 45 W) 300 mA (RX: SQL Closed) 2.5A (RX: 2 W AF Out)
  • Page 3: Dsub 15-Pin Accessory Connector

    DSUB 15-pin Accessory Connector Pin 1: AF IN A Pin 7: TRX NALOG NPUT External Microphone Input. Nominal input level is 6 This port is intended for controlling an external TX/ mV at 600-ohm. RX switching circuit. When the transceiver is placed in the the Receiver mode, this port is 5 V.
  • Page 4 Note...
  • Page 5: Exploded View & Miscellaneous Parts

    Exploded View & Miscellaneous Parts RA0488000 TO P COVER RA0488100 SPONGE RUBBER (TOP) ‘ ‘ ‘ ‘ RA0475900 CHASSIS TO P ‘ RA0490100 VX-4100 FRONT PANEL R0124501 RA0530500 GROUND PLATE SHIELD PLATE  SPONGE RUBBER (OU) RA0544600  SPONGE RUBBER (SLD) RA0532600 Œ...
  • Page 6 Exploded View & Miscellaneous Parts...
  • Page 7: Block Diagram

    Block Diagram RF Unit...
  • Page 8 Block Diagram FRONT-C Unit (VX-4100) FRONT-D Unit (VX-4200)
  • Page 9: Circuit Description

    Circuit Description 1. Circuit Configuration by Frequency 2-4. Audio amplifier Detected signal from Q1079 (TA31136FN) is delivered to The receiver is a double-conversion superheterodyne with a 1st Q1037 (AK2345) and is output through the band path filter intermediate frequency (IF) of 50.85 MHz and a 2nd IF of 450 inside Q1037 (AK2345).
  • Page 10 The AF signal from microphone jack J4001 (VX-4100 series) 461.15 MHz as 1st local signal. While the radio is transmitting, or J5001 (VX-4200 series) is amplified with microphone am- the TX oscillator Q1058 (2SC3356) in VCO generates a fre- plifier Q1066 (NJM12902V), is amplified with 2nd microphone quency between 450 and 512 MHz.
  • Page 11: Alignment

    Regulated DC Power Supply (standard 13.6V DC, 15A) ponent replacement and service should be performed only Frequency Counter: ±0.2 ppm accuracy at 1 GHz by an authorized Vertex Standard representative, or the AF Signal Generator warranty policy may be voided.
  • Page 12: Test Setup

    Alignment Test Setup The Alignment Tool Outline Setup the test equipment as shown for transceiver align- Installation the tool ment, apply 13.6V DC power to the transceiver. Refer to Install the CE59 (Clone Editor) to your PC. the drawings above for Alignment Points. The re-alignment for VX-4200/-4100 series may use the "Alignment"...
  • Page 13 Installation of Option FVP-25/FVP-35/DVS-5/VTP-50 The FVP-25 is an Encryption/DTMF Pageing Unit which 1. Disconnect the DC power cable. permits secure voice communications with station within 2. Grasp the Top Case Cover with both hands, Lift up the your network, while preventing others from listening us- Top Case Cover to remove while sprend both side of ing normal communications equipment.
  • Page 14: Installation Of Option

    Installation of Option Note...
  • Page 15 RF Unit Circuit Diagram RX: 6.4 V TX: 0 V 50.85 MHz RX: 4.8 V –94.1 dBm TX: 0 V RX: 6.9 V RX: 2.8 V 50.85 MHz –99.5 dBm (C1302 removed) TX: 0 V TX: 0 V –111 dBm RX: 0.9 V 50.85 MHz –117.5 dBm (C1236 removed)
  • Page 16 RF Unit Note...
  • Page 17 RF Unit Parts Layout (Side A) LC87F74C8A RA45H4452M M62364FP (Q1083) (Q1028) (Q1029) NJU4053BV BU4066BCFV BR93L66RFVM (Q1014, 1016) (Q1063, 1068) (Q1080) TA31136FN NJM12902V (Q1079) (Q1066, 1074, 1076, 1089, 1095) 2SA1774 (FR) 2SC4617 (BR) DTC144EE (26) (Q1020) (Q1072, 1091) (Q1009, 1012, 1018, 1033, 1051, 1070, 1071, 1073, 1077, 1081, 1082, 1084,...
  • Page 18 RF Unit Parts Layout (Side B) AK2345 SA7025DK NJM12902V (Q1037) (Q1085) (Q1088) TDA1519CTH (Q1005) LA8630M LC73881M BD6111FV (Q1021) (Q1064) (Q1034) 2SB1201S 2SK508 (K52) 2SA1774 (FR) (Q1062) (Q1054) (Q1044) 2SK880GR (XG) (Q1078) 2SC3356 (R24) 2SC3357 (RK) DTA124EE (15) (Q1058) (Q1022, 1046, (Q1031) 1094) 2SC4617 (BR)
  • Page 19: Rf Unit

    RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR PCB with Components CB1916001 Printed Circuit Board AC035U000 FR008020C C 1001 CHIP CAP. GRM36CH070D50PT K22178209 C 1002 CHIP CAP. 100pF 500V GRM42-6CH101J500PT K22271237 C 1003 CHIP CAP.
  • Page 20 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1087 CHIP CAP. 0.1uF GRM40B104M25PT K22140811 C 1089 CHIP CAP. 0.001uF GRM36B102K50PT K22178809 C 1090 CHIP TA.CAP. 4.7uF 6.3V TEMSVA0J475M-8R K78080017 C 1091 CHIP CAP.
  • Page 21 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1170 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 1171 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 1172 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1173 CHIP TA.CAP. TMCSA1C105MTR K78120023 C 1175...
  • Page 22 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1254 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1255 CHIP CAP. 0.001uF GRM36B102K50PT K22178809 C 1257 CHIP TA.CAP. 10uF TEMSVA1A106M-8R K78100028 C 1259 CHIP CAP. 0.01uF GRM36B103K16PT K22128804...
  • Page 23 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1332 CHIP CAP. 0.001uF GRM36B102K50PT K22178809 C 1333 CHIP CAP. 33pF GRM36CH330J50PT K22178224 C 1334 CHIP CAP. 0.1uF GRM36B104K10PT K22108802 C 1335 CHIP CAP. 0.001uF GRM36B102K50PT K22178809...
  • Page 24 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1422 AL.ELECTRO.CAP. 100uF ECEV1EA101UP K48140013 CD1001 CERAMIC DISC ECDA450C24 H7901460 CF1001 CERAMIC FILTER ALFYM450E-002S2=K H3900555 CF1002 CERAMIC FILTER ALFYM450G-002S2=K H3900557 D 1001 DIODE UM9957F/TR G2070562 D 1002...
  • Page 25 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR J 1009 EARTH TERMINAL 415CSS-098-51 S5000230 J 1010 EARTH TERMINAL 415CSS-098-51 S5000230 J 1011 EARTH TERMINAL 415CSS-098-51 S5000230 J 1012 EARTH TERMINAL 415CSS-098-51 S5000230 J 1013 EARTH TERMINAL 415CSS-098-51...
  • Page 26 TRANSISTOR DTC144EE TL G3070075 Q 1093 TRANSISTOR DTC144EE TL G3070075 Q 1094 TRANSISTOR 2SC3357-T2 RF G3333577F Q 1095 NJM12902V(TE1) G1093592 Q 1096 TRANSISTOR DTC144EE TL G3070075 R 1001 CHIP RES. 1/16W RMC1/16S 680JTH J24189011 : Please contact Vertex Standard H-12...
  • Page 27 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1002 CHIP RES. 1/16W RMC1/16S 103JTH J24189037 R 1004 CHIP RES. 1/16W RMC1/16S 223JTH J24189041 R 1005 CHIP RES. 1/16W RMC1/16S 473JTH J24189045 R 1006 CHIP RES.
  • Page 28 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1085 CHIP RES. 100k 1/16W RMC1/16S 104JTH J24189049 R 1087 CHIP RES. 1/16W RMC1/16S 223JTH J24189041 R 1088 CHIP RES. 1/16W RMC1/16S 183JTH J24189040 R 1089 CHIP RES.
  • Page 29 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1164 CHIP RES. 1/16W RMC1/16S 105JTH J24189061 R 1165 CHIP RES. 1/16W RMC1/16S 101JTH J24189013 R 1166 CHIP RES. 1/16W RMC1/16S JPTH J24189070 R 1167 CHIP RES.
  • Page 30 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1244 CHIP RES. 1/16W RMC1/16S 473JTH J24189045 R 1245 CHIP RES. 1/16W RMC1/16S 103JTH J24189037 R 1247 CHIP RES. 4.7k 1/16W RMC1/16S 472JTH J24189033 R 1248 CHIP RES.
  • Page 31 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1324 CHIP RES. 1/16W RMC1/16S 105JTH J24189061 R 1325 CHIP RES. 1/16W RMC1/16S 123JTH J24189038 R 1326 CHIP RES. 1/16W RMC1/16S 102JTH J24189025 R 1327 CHIP RES.
  • Page 32 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1403 CHIP RES. 1/16W RMC1/16S 473JTH J24189045 R 1404 CHIP RES. 1/16W RMC1/16S JPTH J24189070 R 1405 CHIP RES. 1/16W RMC1/16S JPTH J24189070 R 1406 CHIP RES.
  • Page 33 FRONT-C Unit (VX-4100) Circuit Diagram RX: 0 V RX: 5.0 V TX: 5.0 V TX: 0 V NORMAL: 0 V EMERGENCY MIC: 5.0 V 8.6 V 5.0 V RX: 5.0 V TX: 0 V 13.6 V HOOK OFF: 5.0 V HOOK ON: 0 V...
  • Page 34 FRONT-C Unit (VX-4100) Parts Layout (Side A) Parts Layout (Side B) BU4094BCFV DTC144EE (26) M5278L05M TC4S66F (C9) (Q4004) (Q4001, 4003, 4005, (Q4012) (Q4002) 4006, 4007, 4008, 4010, M5278L09M 4011, 4013, 4014) (Q4009) DA221 (K) (D4003, 4004, 4005, 4006)
  • Page 35: Front-C Unit ( Vx-4100

    FRONT-C Unit (VX-4100) Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR PCB with Components CB2529001 Printed Circuit Board AAD24X000 FR0107200 C 4001 CHIP TA.CAP. 4.7uF 6.3V TEMSVA0J475M-8R K78080017 C 4002 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 4003 CHIP CAP.
  • Page 36 FRONT-C Unit (VX-4100) Note...
  • Page 37 FRONT-D Unit (VX-4200) Circuit Diagram 13.6 V DIMMER LEVEL 3: 10.0 V CONTRAST LEVEL 8: 5.7 V 5.0 V RX: 0 V TX: 5.0 V RX: 5.0 V TX: 0 V DIMMER LEVEL 3: 5.0 V CONTRAST LEVEL 8: 4.3 V RX: 5.0 V TX: 0 V HOOK OFF: 5.0 V...
  • Page 38 FRONT-D Unit (VX-4200) Parts Layout (Side A) (DS5001) Parts Layout (Side B) NJU6624AFG1 2SA1602A (MF) CPH6102 (AB) DTC144EE (26) (Q5008) (Q5010) (Q5003) (Q5001, 5004) M5278L05M TC4S66F (C9) XP1501 (R5) DA221 (K) (Q5009) (Q5010) (Q5002, 5005) (D5009, 5014, 5016, 5017) M5278L09M (Q5007)
  • Page 39: Front-D Unit ( Vx-4200

    FRONT-D Unit (VX-4200) Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR PCB with Components CB2530001 Printed Circuit Board AAD25X000 FR0102800 C 5001 CHIP CAP. 100pF GRM39CH101J50PT K22174235 C 5002 CHIP CAP. 100pF GRM39CH101J50PT K22174235 C 5003 CHIP CAP.
  • Page 40 FRONT-D Unit (VX-4200) Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 5018 CHIP RES. 1/16W RMC1/16 223JATP J24185223 R 5019 CHIP RES. 1/16W RMC1/16 103JATP J24185103 R 5020 CHIP RES. 1/16W RMC1/16 123JATP J24185123 R 5021 CHIP RES.
  • Page 41: Fvp-25 Encryption/Dtmf Pager Unit

    FVP-25 Encryption/DTMF Pager Unit (Option) Circuit Diagram Parts Layout Side A Side B M64026FP LC73881 DTC144EU (26) (Q1001) (Q1002) (Q1003)
  • Page 42 FVP-25 Encryption/DTMF Pager Unit (Option) Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR Printed Circuit Board AAA27X000 FR005100F C 1001 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C 1002 CHIP CAP. 0.01uF GRM39B103M25PT K22144802 C 1003 CHIP CAP.
  • Page 43: Dvs-5 Voice Storage Unit

    DVS-5 Voice Storage Unit (Option) Circuit Diagram...
  • Page 44 DVS-5 Voice Storage Unit (Option) Parts Layout (Side A) Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR Printed Circuit Board AAD51X000 FR0106900 C 1001 CHIP CAP. 0.001uF GRM36B102K50PT K22178809 C 1002 CHIP CAP. 0.001uF GRM36B102K50PT K22178809 C 1003...
  • Page 45: Vtp-50 Vx-Trunk Unit

    VTP-50 VX-Trunk Unit (Option) Circuit Diagram Parts Layout Side A Side B BR93LC56FV (Q1004) MC68HSC705C8A502 TA75S01F (SA) (Q1002) NJM2904V (Q1003) (Q1001)
  • Page 46 VTP-50 VX-Trunk Unit (Option) Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR Printed Circuit Board A12780000 FR002680C C 1002 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 1003 CHIP CAP. 0.01uF GRM39B103K25PT K22144803 C 1004 CHIP CAP. 0.01uF GRM39B103K25PT K22144803...
  • Page 48 Copyright 2003 VERTEX STANDARD CO., LTD. All rights reserved No portion of this manual may be reproduced without the permission of VERTEX STANDARD CO., LTD.

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Vx-4100 series

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