Greenlee GATOR EK425L Instruction Manual
  1. Manuals
  2. Brands
  3. Greenlee Manuals
  4. Power Tool
  5. GATOR EK425L
  6. Instruction manual

Greenlee GATOR EK425L Instruction Manual

Battery-powered
Hide thumbs
Table of Contents

Advertisement

Quick Links

INSTRUCTION MANUAL
Serial Number
GATOR
EK425L
®
Battery-powered
Crimping Tool
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52047089 REV 5
© 2013 Greenlee Textron Inc.
9/13

Advertisement

Table of Contents
loading

Related Manuals for Greenlee GATOR EK425L

Summary of Contents for Greenlee GATOR EK425L

  • Page 1 Serial Number GATOR EK425L ® Battery-powered Crimping Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52047089 REV 5 © 2013 Greenlee Textron Inc. 9/13...

  • Page 2: Table Of Contents

    For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Textron Innovations Inc.

  • Page 3: Important Safety Information

    Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 4: Important Safety Information

    Note: Keep all decals clean and legible, and replace • Use this tool for the manufacturer’s intended when necessary. purpose only. Failure to observe these precautions may result in injury or property damage. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 5: Identification

    Hydraulic Oil ................Biodegradable hydraulic fluid Recommended Operating Temperature Range ....5 °F to 122 °F (–15 °C to 50°C) Battery Charger ................ Read the instructions supplied with the battery charger Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 6: Operation

    • If the tool is unable to reach the required crimp force, the red LED, work light, and an audible beep will pulse until after the trigger is released. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 7: Operation

    Failure to observe these warnings could result in severe injury or death. First Compression Crimping Direction SIDE B First Compression SIDE A First Compression SIDE B Crimping Direction SIDE A Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 8: Die And Connector Selection

    Note: This tool will provide 53 kN (6 tons) of crimping force when used with the CJ22 jaws. Crimps made on copper cable with Greenlee KC22-type dies and the copper connectors listed here are cUL and UL classified. Crimps made on copper or aluminum cable with Greenlee KA22-type dies and the dual-rated aluminum connectors listed here are cUL and UL classified.

  • Page 9: Maintenance

    2. Check the oil level. Annually or After 10,000 Crimps 1. Replace the hydraulic oil. 2. Send the tool to a Greenlee Utility Authorized Do not use solvents or flammable Service Center for inspection. liquids to clean the tool body.

  • Page 10: Troubleshooting

    Clean tool. of tool. Tool battery contacts damaged. Reform contacts. Tool components worn or damaged. Return tool to a Greenlee Utility Authorized Service Center. Motor is inoperative. Low or uncharged battery. Try known charged battery. Inoperative battery may be discharged or may have reached life expectancy.

  • Page 11: Illustrations And Parts Lists

    EK425L Battery-powered Crimping Tool Illustrations Main Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 12 EK425L Battery-powered Crimping Tool Illustrations (cont’d) Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly Motor Assembly Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 13 EK425L Battery-powered Crimping Tool Illustrations (cont’d) Ram Unit Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 14 Crimping Jaw Units CJD3BG CJD3O 118A 118A 110A 110C 118A 118A CJD3 CJK Kearney 118B 118C 110B 110D glued in with Loctite 270 (green) 118C 118B Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 15: Parts List

    Ram unit (includes 90–103) ...... 1 charger adapter 52049292 Sheath ............1 52057878 Biodegradable hydraulic fluid (1 qt) 52049399 Spring kit (includes 91–95) 52067054 Tag, connector chart ......... 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 16 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...

Table of Contents