Greenlee EK50ML Instruction Manual

Greenlee EK50ML Instruction Manual

Battery-powered

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INSTRUCTION MANUAL
Serial Number
EK50ML
Battery-powered
Crimping Tool
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52068455 REV 2
© 2015 Greenlee Textron Inc.
3/15

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Summary of Contents for Greenlee EK50ML

  • Page 1 INSTRUCTION MANUAL Serial Number EK50ML Battery-powered Crimping Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52068455 REV 2 © 2015 Greenlee Textron Inc. 3/15...
  • Page 2: Table Of Contents

    For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. CrimpALL and Kwik Cycle are registered trademarks of Textron Innovations Inc.
  • Page 3: Important Safety Information

    EK50ML Battery-powered Crimping Tool IMPORTANT SAFETY INFORMATION SAFETY ALERT Wear eye protection when operating or servicing this tool. SYMBOL Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage.
  • Page 4: Important Safety Information

    EK50ML Battery-powered Crimping Tool IMPORTANT SAFETY INFORMATION Inspect tool and dies before use. Replace any • Do not store the battery at more than 122 °F worn or damaged parts. A damaged or improp- (50 °C) or less than –4 °F (–20 °C). Damage to the erly assembled tool can break and strike nearby battery can result.
  • Page 5: Identification

    EK50ML Battery-powered Crimping Tool Identification 1. Crimping Dies 2. LED Work Light (white) 3. Crimping Head 4. LED Indicator (red) 5. Battery Cartridge 6. Battery Lock 7. Trigger Specifications Crimping Tool Length (with battery) ................9.93" (252.22 mm) Width ......................2.5" (63.5 mm) Depth ......................
  • Page 6: Battery Charger

    EK50ML Battery-powered Crimping Tool Battery and Charger 1. Charger is plugged into socket. 2. Battery is charging. 3. Battery is fully charged. 4. Battery is defective. 5. Battery is too hot or too cold. 6. Charger is defective. % Charge Remaining...
  • Page 7: Operation

    EK50ML Battery-powered Crimping Tool Operation Inspect tool and dies before use. Replace any • Allow approximately 3 to 5 minutes of time to cool worn or damaged parts. A damaged or improp- down as tool automatically switches off when it erly assembled tool can break and strike nearby gets too hot.
  • Page 8 EK50ML Battery-powered Crimping Tool Operation (cont’d) Installing Dies Crimping Cable 1. Select the proper dies for the intended crimp. 1. Insert the properly assembled connector into the crimping head. 2. Slide the die into the crimping head and secure with screw.
  • Page 9: Maintenance

    Thoroughly clean all surfaces. ignite and cause serious injury or property damage. Annually or After 35,000 Crimps Send the tool to a Greenlee Authorized Service Center for inspection. Note: For Warranty Service or Repair, contact Greenlee Pinch points: customer service at 800-435-0786.
  • Page 10: Troubleshooting

    Service Center. LED glows for 20 seconds. Battery charge low. Charge or replace battery. Note: For Warranty Service or Repair, contact Greenlee customer service at 800-435-0786. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11: Die Holders

    EK50ML Battery-powered Crimping Tool Die Holders For EK50ML120GL For EK50ML138GL For Panduit and For Greenlee T&B die sets CrimpALL ® Kwik Cycle ® dies; some competitor dies (Ideal) ® CrimpALL Interchangeable Die Sets For Coaxial Connectors DESCRIPTION REMARKS CAT. NO.
  • Page 12 EK50ML Battery-powered Crimping Tool CrimpALL ® Interchangeable Die Sets (cont’d) For Modular Plugs DESCRIPTION REMARKS CAT. NO. CABLE TYPE CONNECTION CRIMP SIZES RJ45 - 8P8C (8 Pin) Flat/Round, Solid/ RJ45 Unkeyed WE and SS PA2061 Western Electric (WE)/Stewart Connector (SS) Stranded RJ11 &...
  • Page 13 EK50ML Battery-powered Crimping Tool CrimpALL ® Interchangeable Die Sets (cont’d) For Insulated Terminal Crimpers DESCRIPTION REMARKS CAT. NO. CABLE TYPE CONNECTION CRIMP SIZES Insulated Terminals Solid or Stranded Wire, 12-10 (Yellow), 16-14 (Blue), PA2035 For Large Professional Terminals (Panduit, T...
  • Page 14: Illustration

    EK50ML Battery-powered Crimping Tool Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 15: Parts List

    EK50ML Battery-powered Crimping Tool Parts List Part No. Description 52068843 Driver assembly with gearbox and spindle nut Grease retainer cap ................... 1 Spindle nut ....................1 Spring-type straight pin ISO 13337–2 x 12 ..........1 Yoke ......................1 Compression spring .................. 1 Cup spring DIN 2093–18 x 0.5 x 8.2 ............
  • Page 16: Parts List

    4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...

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