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Related Manuals for Mitsubishi Electric FR-A8AP
Summary of Contents for Mitsubishi Electric FR-A8AP
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Page 1: Instruction Manual
INVERTER Plug-in option FR-A8AP INSTRUCTION MANUAL PRE-OPERATION INSTRUCTIONS Orientation control INSTALLATION AND WIRING Encoder feedback control ENCODER SPECIFICATIONS AND PARAMETER SETTINGS ORIENTATION CONTROL Vector control ENCODER FEEDBACK CONTROL VECTOR CONTROL... -
Page 2: Safety Instructions
Thank you for choosing this Mitsubishi inverter plug-in option. This Instruction Manual provides handling information and precautions for use of the equipment. Incorrect handling might cause an unexpected fault. Before using this inverter, always read this Instruction Manual carefully to use the equipment to its optimum performance. Please forward this Instruction Manual to the end user. - Page 3 Additional Instructions The following instructions must be also followed. If the product is handled incorrectly, it may cause unexpected fault, an injury, or an electric shock. Caution Transportation and mounting Do not install or operate the plug-in option if it is damaged or has parts missing. ...
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Page 4: Table Of Contents
— CONTENTS — 1 PRE-OPERATION INSTRUCTIONS Unpacking and product confirmation ....................7 Component names..........................8 2 INSTALLATION AND WIRING Pre-installation instructions ......................9 Installation procedure ........................9 Encoder specification / terminating resistor switch setting............12 Wiring..............................14 Encoder cables dedicated to Mitsubishi motors ................17 Terminals ............................18 3 ENCODER SPECIFICATIONS AND PARAMETER SETTINGS Encoder.............................19 Parameter setting..........................21... - Page 5 5 ENCODER FEEDBACK CONTROL Wiring examples ..........................27 Specifications...........................28 6 VECTOR CONTROL Wiring examples ..........................29 Specifications...........................33...
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Page 6: Pre-Operation Instructions
PRE-OPERATION INSTRUCTIONS Unpacking and product confirmation Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact. This product is a plug-in option dedicated for the FR-A800 series. ... -
Page 7: Component Names
Component names Rear view Front view Terminal layout PIN and PO are not used. Refer to Symbol Name Description page Mounting hole Fixes the option to the inverter with screws, or installs spacers. Terminal block Connects to the encoder. Encoder type selection switch (SW3) Switches the encoder type (differential line driver/ complementary). -
Page 8: Installation And Wiring
INSTALLATION AND WIRING Pre-installation instructions Check that the inverter's input power and the control circuit power are both OFF. Caution Do not mount or remove the plug-in option while the input power is ON. Doing so may damage the inverter or plug-in option. ... - Page 9 Do not insert the plug-in option to the connector 3. Connector 3 Mounting screw Spacer Spacer Connector 2 Connector 1 Spacer Spacer Mounting screw Mounting screw Insertion positions for screws and spacers INSTALLATION AND WIRING...
- Page 10 NOTE • Caution must be taken of mounting screws falling off when removing and mounting the plug-in option. • Only one type of option per inverter may be used. When multiple options are mounted, priority is given to option connectors 1, 2 and 3 on the inverter in this order, and options having a lower priority do not function. (For the positions of the option connectors 1 to 3, refer to page 10.)
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Page 11: Encoder Specification / Terminating Resistor Switch Setting
Encoder specification / terminating resistor switch setting Encoder specification selection switch (SW3) Differential line driver Select either differential line driver or complementary. (initial status) It is initially set to the differential line driver. Switch its position according to output circuit. Complementary ... - Page 12 Motor used and switch setting Encoder specification Terminating resistor Power Motor selection switch (SW3) selection switch (SW1) specifications SF-JR Differential Mitsubishi standard motor with encoder SF-HR Differential Mitsubishi high-efficiency motor with encoder Others SF-JRCA Differential Mitsubishi constant-torque motor SF-HRCA Differential...
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Page 13: Wiring
Wiring (1) Use twisted pair shield cables (0.2 mm or larger) to connect the FR-A8AP and position detector. For the wiring to the terminals PG and SD, use several cables in parallel or use a thick cable, according to the wiring length. To protect the cables from noise, run... - Page 14 (2) Wire the shielded twisted pair cable after stripping its sheath to make its cables loose. Also, protect the shielded cable of the shielded twisted pair cable to ensure that it will Shield not make contact with the conductive area. (perform protective treatment) Sheath Strip off the sheath for the below length.
- Page 15 • When one position detector is shared between FR-A8AP and CNC (computerized numerical controller), its output signal should be connected as shown below. In this case, the wiring length between FR-A8AP and CNC should be as short as possible, within 5 m.
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Page 16: Encoder Cables Dedicated To Mitsubishi Motors
Positioning keyway D/MS3106B20-29S D/MS3106B20-29S (As viewed from wiring side) (As viewed from wiring side) As the terminal block of the FR-A8AP is an insertion type, earth (ground) cables need to be modified. (Refer to page 15.) INSTALLATION AND WIRING... -
Page 17: Terminals
Connection terminal compatibility table Motor SF-JR/HR/JRCA/HRCA (with Encoder) SF-V5RU, SF-THY Encoder cable FR-JCBL FR-V7CBL Keep this open. Keep this open. FR-A8AP terminal Keep this open. Terminals Terminal Terminal Name Description Symbol Encoder A-phase signal input terminal A-phase signal is input from the encoder. -
Page 18: Encoder Specifications And Parameter Settings
ENCODER SPECIFICATIONS AND PARAMETER SETTINGS Encoder Position detection (pulse encoder) Output pulse specifications Differential line driver Complementary A/A signal 1000 P/R to 4096 P/R A signal 1000 P/R to 4096 P/R Position detector B/B signal 1000 P/R to 4096 P/R B signal 1000 P/R to 4096 P/R Encoder Z/Z signal 1 P/R... -
Page 19: Power Supply
Power supply Choose a power supply for encoder according to the encoder used (5 V/12 V/15 V/24 V). When the encoder output is the differential line driver type, only 5 V can be input. Make sure the voltage of the external power supply the same as the encoder output voltage. -
Page 20: Parameter Setting
Parameter setting 3.2.1 Parameter for encoder Parameter Initial Setting Name Description Number group Value Range Set for the operation at 120 Hz or less. Set when using a motor for which forward rotation is clockwise viewed Set for the operation from the motor load shaft. -
Page 21: Parameter Settings For The Motor Under Vector Control
3.2.2 Parameter settings for the motor under vector control Pr.359 Encoder rotation Pr.369 Number of Motor Name direction encoder pulses SF-JR 1 (Initial value) 1024 (Initial value) SF-JR 4P 1.5 kW or less 1 (Initial value) 1024 (Initial value) Mitsubishi standard motor SF-HR 1 (Initial value) 1024 (Initial value) -
Page 22: Orientation Control
SF-V5RU Three-phase S/L2 ∗1 AC power Three-phase T/L3 supply AC power supply Earth Inverter Forward rotation start (Ground) FR-A8AP Reverse rotation start ∗2 Orientation command ∗3 Earth (Ground) Contact input common External Thermal 2 W1 kΩ ∗4 thermal relay relay RH(OH) ∗11... - Page 23 Note that the terminating resistor switch should be set to off position when sharing the same encoder with other unit (CNC, etc.) and a terminating resistor is connected to other unit. For the complementary, set the switch to off position. For terminal compatibility of the FR-JCBL, FR-V7CBL and FR-A8AP, refer to page ...
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Page 24: Terminals
Terminals Option FR-A8AX terminal Terminal Terminal Name Description Symbol Input the digital signal at the relay contact or open collector terminal. X0 to X15 Digital signal input terminal Using Pr. 360, speed or position command is selected as the command signal entered. Used when a digital signal read timing signal is necessary. -
Page 25: Specifications
Specifications ±1.5° Repeated positioning Depends on the load torque, moment of inertia of the load or orientaion, creep speed, position loop switching accuracy position, etc. Encoder-mounted shaft speed (6000 r/min with 1024 pulse encoder). Permissible speed The drive shaft and encoder-mounted shaft must be coupled directly or via a belt without any slip. Gear changing shafts cannot be applied. -
Page 26: Encoder Feedback Control
ENCODER FEEDBACK CONTROL Mount FR-A8AP to an FR-A800 series inverter to perform encoder feedback control under V/F control or Advanced magnetic flux vector control. This controls the inverter output frequency so that the motor speed is constant to the load variation by detecting the motor speed with the speed detector (encoder) to feed back to the inverter. -
Page 27: Specifications
For the complementary, set the switch to off position. For terminal compatibility of the FR-JCBL, FR-V7CBL and FR-A8AP, refer to page A separate power supply of 5 V/12 V/15 V/24 V is necessary according to the encoder power specification. When the encoder output is the differential line driver type, only 5 V can be input. -
Page 28: Vector Control
VECTOR CONTROL When FR-A8AP is mounterd on the FR-A800 series, full-scale vector control operation can be performed using a motor with encoder. Speed control, torque control and position control by vector control can be performed. (Refer to the Instruction Manual (Detailed) for details.) -
Page 29: Torque Control
AC power supply R/L1 Three-phase S/L2 AC power Inverter T/L3 supply Earth Forward rotation start Earth (Ground) FR-A8AP Reverse rotation start (Ground) Thermal relay ∗1 External protector 2W1kΩ Contact input common thermal CS(OH) ∗8 relay input FR-A8AP ∗1... -
Page 30: Position Control
T/L3 Earth (ground) Thermal External thermal protector protector 2W1kΩ STOP ∗8 relay input CS(OH) Forward stroke end FR-A8AP Reverse stroke end ∗1 Pre-excitation/servo on ∗9 Clear signal CLEAR ∗9 Pulse train PULSE F ∗10 Sign signal Encoder PULSE R ∗9... - Page 31 SD. When performing orientation control together, an encoder and power supply can be shared. For terminal compatibility of the FR-JCBL, FR-V7CBL, and FR-A8AP, refer to page For the fan of the 7.5 kW or lower dedicated motor, the power supply is single phase. (200 V/50 Hz, 200 to 230 V/60 Hz) ...
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Page 32: Specifications
Specifications Speed control range 1:1500 (both driving/regeneration Speed variation ratio ±0.01% (100% means 3000 r/min) Speed control Speed response 130 Hz Maximum speed 120 Hz (102400 pulse/s or less encoder pulses) Torque control range 1:50 Torque control Absolute torque accuracy ±10% ... - Page 33 REVISIONS *The manual number is given on the bottom left of the back cover. Print Date *Manual Number Revision Aug. 2013 IB(NA)-0600505ENG-A First edition IB(NA)-0600505ENG-A...
- Page 34 INVERTER HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN IB(NA)-0600505ENG-A(1308) MEE Printed in Japan Specifications subject to change without notice.