Air Intake And Cooling Fins; Rear Axle; Air Cleaner Inspection And Replacement - Ezgo MPT 800 Owner's Manual And Service Manual

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
1/4" below top of reservoir. Add DOT 3 or 4 fluid as
required.

AIR INTAKE AND COOLING FINS

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reduce risk of overheating and ignition of accumulat-
ed debris.
Ref Cai 1
Fig. 35 Cleaning Air Intake
After every off road use, allow to cool and then check for
a build up of dirt and debris in the air intake and cooling
fins. Dirt and debris may clog the engine's air cooling
system. Clean areas shown to prevent engine damage
(Ref. Fig. 35 on page 21) (Ref. Fig. 36 on page 21). Keep
linkages, springs and controls clean. Keep area around
muffler free of any combustible material.
Ref Ccf 1
Fig. 36 Cleaning the Cooling Fins

REAR AXLE

The rear axle is provided with a lubricant level check plug
located on the driver side at the rear of the housing (Ref.
Fig. 37 on page 21). Unless leakage of rear axle lubricant
is evident, an annual lubricant check is sufficient.
T o p r e v e nt p os s i b l e
!
b u r n s , e n g i n e p a r t s
should be kept clean to
Owner's Manual and Service Guide
O P E R A T I O N A N D S E R V I C E I N F O R M A T I O N
Ref Raf 2
Fig. 37 Add, Check and Drain Rear Axle Lubricant
Checking the Lubricant Level
Tool List
Socket, 13 mm, 3/8" drive ........................................... 1
Ratchet, 3/8" drive ....................................................... 1
Funnel ......................................................................... 1
Clean the area around the check and fill plugs. Remove
the check plug. The correct lubricant level is just below
the bottom of the threaded hole (Ref. Fig. 42 on page
25). If lubricant is to be added, remove the fill plug and
add lubricant using a funnel. Add lubricant slowly until
lubricant starts to seep from the check plug hole. Install
the check plug and the fill plug. In the event that the lubri-
cant is to be replaced, a drain plug is provided at the bot-
tom of the differential housing.
AIR CLEANER INSPECTION AND REPLACE-
MENT
cover are installed in enclosure and top of cover is installed
under top tabs. Secure all spring clips.
of the unit. To aide installation and sealing, petroleum jelly may
be applied to back side of cover tabs and each side of filter
seal.
The air cleaner is attached to the engine and may be
accessed by raising the seat. Inspect and replace air fil-
ter in accordance with the Periodic Service Schedule
(Ref. Fig. 21 on page 14). The air cleaner element is
accessible by unsnapping top clips from the air box and
swinging the cover open. Remove cover and air filter ele-
ment (Ref. Fig. 38 on page 22). Clean inside of cover and
enclosure. Install the new element in the same way the
old filter was removed, being sure that the filter seal is
Fill Plug
Drain Plug
To reduce the possibility of engine
damage, be sure that bottom tabs of
The air cleaner unit on the vehicle is a dry unit.
Do not use oil on the filter element or any part
Check Plug
Qty. Required
Page 21