1. Manuals
  2. Brands
  3. Ezgo Manuals
  4. Utility Vehicle
  5. MSZ-GE22VA
  6. Service & parts manual

Ezgo MSZ-GE22VA Service & Parts Manual

Gasoline powered utility vehicle
Hide thumbs
Table of Contents

Advertisement

Quick Links

SERVICE PARTS MANUAL
GASOLINE POWERED UTILITY VEHICLE
ISSUED DATE MAY 2006
REVISED DATE JULY 2008
605271
5
6
9
1 1
1 6
1 3
1 5
7
8
1 8
1 7
1 - I N C L U D E S I T E M S 3 - 1 6
1 9
3
1 0
4

Advertisement

Table of Contents
loading

Related Manuals for Ezgo MSZ-GE22VA

Summary of Contents for Ezgo MSZ-GE22VA

  • Page 1 605271 1 - I N C L U D E S I T E M S 3 - 1 6 SERVICE PARTS MANUAL GASOLINE POWERED UTILITY VEHICLE ISSUED DATE MAY 2006 REVISED DATE JULY 2008...
  • Page 3 SERVICE PARTS MANUAL GASOLINE POWERED UTILITY VEHICLES E-Z-GO ST 4X4 STARTING MODEL YEAR 2006+ E-Z-GO Division of TEXTRON, Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the infor- mation contained in this manual is subject to change without notice. E-Z-GO Division of TEXTRON, Inc.
  • Page 4 NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........v ILLUSTRATED PARTS BREAKDOWN .
  • Page 6 TABLE OF CONTENTS Page iv Service Parts Manual...

  • Page 7: How To Use The Service Parts Manual

    HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION • TABLE OF CONTENTS • HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN • Contains illustrations and parts lists for all systems of the vehicle APPENDIX •...
  • Page 8 HOW TO USE THE SERVICE PARTS MANUAL HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on (continued on right hand page rear of page if required) if required)

  • Page 9: Illustrated Parts Breakdown

    ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Page vii Service Parts Manual...

  • Page 10: Accelerator

    ACCELERATOR 27 - Includes Items 28 - 36 31 - Includes Items 32 - 35 Part of Frame Part of Carburetor Ref Acl 19 Page A-1 Service Parts Manual...
  • Page 11 ACCLERATOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 12 ACCELERATOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 13 ACCLERATOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 14: Air Filter

    AIR FILTER AIR FILTER 1 - Includes Items 2 - 5 Front of Vehicle See DRIVETRAIN - MID Section Ref Air 19 Page B-1 Service Parts Manual...
  • Page 15 AIR FILTER Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 16: Body - Front

    BODY - FRONT 73 74 Mounts To Frame Part of Item 7 Mounts To Frame Ref Bod 19-1 Page C-1 Service Parts Manual...
  • Page 17 BODY - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 18 BODY - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 19 BODY - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 20: Body - Mid

    BODY - MID Mounts To Items 31 & 32 In BODY - FRONT Mounts To Frame Ref Bod 19-2 Page C-5 Service Parts Manual...
  • Page 21 BODY - MID Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 22: Body - Rear

    BODY - REAR Attaches To Frame SEE SEATING SECTION FOR CROSSMEMBER Ref Bod 19-3 Page C-7 Service Parts Manual...
  • Page 23 BODY - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 24: Rops And Cab

    ROPS AND CAB ROPS AND CAB Components indicated in gray are part of the ROPS unit (Item 1). Damage to any component of the ROPS will require replacement of entire unit Item 1 Includes All ROPS Components Roof Item 2 Includes All Cab Components Passenger Side Door Windshield Support Rear Support...
  • Page 25 ROPS AND CAB Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 26: Brakes

    BRAKES BRAKES 51 - Includes Items 53 - 63 52 - Includes Items 53 - 63 66 - Includes Items 60- 63 67 - Includes Items 56 - 59 Mounts To Passenger To Frame Side Caliper Mounts To Frame Mounts To Frame Ref Brh 19-1 Page D-1...
  • Page 27 BRAKES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 28 BRAKES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 29 BRAKES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 30: Brakes - Park

    BRAKES - PARK BRAKES - PARK Pulley 38 - Includes Items 39 - 41 Mounts To Frame Mounts To Frame Ref Brp 19 Page E-1 Service Parts Manual...
  • Page 31 BRAKES - PARK Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 32 BRAKES - PARK Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 33 BRAKES - PARK Notes: Service Parts Manual Page E-4...

  • Page 34: Direction And Drive Selector

    DIRECTION AND DRIVE SELECTOR DIRECTION AND DRIVE SELECTOR 1 - Includes Items 2 - 22 Levers On Transfer Case Ref Dsl 19 Page F-1 Service Parts Manual...
  • Page 35 DIRECTION AND DRIVE SELECTOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 36 DIRECTION AND DRIVE SELECTOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 37 DIRECTION AND DRIVE SELECTOR Notes: Service Parts Manual Page F-4...

  • Page 38: Drivetrain - Front

    DRIVETRAIN - FRONT 21 23 Page G-1 Service Parts Manual...
  • Page 39 DRIVETRAIN - FRONT Service Parts Manual Page G-2...
  • Page 40 DRIVETRAIN - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 41 DRIVETRAIN - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 42 DRIVETRAIN - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 43 DRIVETRAIN - FRONT Notes: Service Parts Manual Page G-6...

  • Page 44: Drivetrain - Mid

    DRIVETRAIN - MID DRIVETRAIN - MID 31 - Includes items 32 - 37 Page G-7 Service Parts Manual...
  • Page 45 DRIVETRAIN - MID Service Parts Manual Page G-8...
  • Page 46 DRIVETRAIN - MID Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 47 DRIVETRAIN - MID Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 48: Drivetrain - Rear

    DRIVETRAIN - REAR DRIVETRAIN - REAR Ref Dtr 19 Page G-11 Service Parts Manual...
  • Page 49 DRIVETRAIN - REAR Service Parts Manual Page G-12...
  • Page 50 DRIVETRAIN - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 51 DRIVETRAIN - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 52 DRIVETRAIN - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 53 DRIVETRAIN - REAR Notes: Service Parts Manual Page G-16...

  • Page 54: Drivetrain - Transmission

    DRIVETRAIN - TRANSMISSION DRIVETRAIN - TRANSMISSION Front of Vehicle Engine Model #GX610K1 VDF R280 RCD Item 10-11 Installed If Required View From Underneath Vehicle Ref Dtm 19- 1 Page G-17 Service Parts Manual...
  • Page 55 DRIVETRAIN - TRANSMISSION Service Parts Manual Page G-18...
  • Page 56 DRIVETRAIN - TRANSMISSION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 57 DRIVETRAIN - TRANSMISSION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 58 DRIVETRAIN - TRANSMISSION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 59 DRIVETRAIN - TRANSMISSION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 60: Electrical

    ELECTRICAL ELECTRICAL HEADLIGHT FUSE BLOCK Page H-1 Service Parts Manual...
  • Page 61 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 62 ELECTRICAL SWITCHES AND GAUGE CLUSTER Page H-3 Service Parts Manual...
  • Page 63 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 64 ELECTRICAL UNDER COWL Wire From Positive (+) Battery Post Ref Ele 19-3 Page H-5 Service Parts Manual...
  • Page 65 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 66 ELECTRICAL Oil Pressure Switch Mounted On Passenger Side Of Engine Front Of Vehicle DRIVER SI DE FRONT OF VEHICLE PASSENGER All Items Are Not Shown But Are Item 3 Qty. 19 SIDE OF E NGINE Existing Engine Parts Ref Ele 19-4 Page H-7 Service Parts Manual...
  • Page 67 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 68 ELECTRICAL Fuse Bracket Page H-9 Service Parts Manual...
  • Page 69 ELECTRICAL Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 70: Exhaust

    EXHAUST EXHAUST Cross Member Item 1 Includes Items 2-5 Ref Exh 20 Page J-1 Service Parts Manual...
  • Page 71 EXHAUST Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 72: Front Suspension

    FRONT SUSPENSION FRONT SUSPENSION To Steering Tie Rod End 28 27 Ref Fsp 19 Page K-1 Service Parts Manual...
  • Page 73 FRONT SUSPENSION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 74: Fuel System

    FUEL SYSTEM FUEL SYSTEM Service Parts Manual Page L-1...
  • Page 75 FUEL SYSTEM Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 76: Hitch

    HITCH HITCH 1 - INCLUDES ITEMS 2 - 7 Ref Hit 19 Page M-1 Service Parts Manual...
  • Page 77 HITCH Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 78: Rear Suspension

    REAR SUSPENSION REAR SUSPENSION Ref Rsp 19 Page N-1 Service Parts Manual...
  • Page 79 REAR SUSPENSION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.

  • Page 80: Seating

    SEATING SEATING Ref Sea 19 Page P-1 Service Parts Manual...
  • Page 81 SEATING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 82 SEATING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 83 SEATING Notes: Service Parts Manual Page P-4...

  • Page 84: Steering

    STEERING STEERING 1 - Includes Items 2 - 8 To Knuckle In FRONT SUSPENSION Section Ref Str 19 Page Q-1 Service Parts Manual...
  • Page 85 STEERING Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 86: Truck Bed

    TRUCK BED TRUCK BED 1 - Includes items 2 - 10 DETAIL - A DETAIL - B Service Parts Manual Page R-1...
  • Page 87 TRUCK BED Service Parts Manual Page R-2...
  • Page 88 TRUCK BED 35 - Includes Items 36 - 42 Service Parts Manual Service Parts Manual Page R-3 Page R-3...
  • Page 89 TRUCK BED Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 90 TRUCK BED Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 91 TRUCK BED Notes: Service Parts Manual Page R-6...
  • Page 92 POWER DUMP 1 - Includes Items 2 - 25 Service Parts Manual Service Parts Manual Service Parts Manual Page R-7 Page R-7...
  • Page 93 POWER DUMP THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 94: Wheels & Tires

    WHEELS & TIRES WHEELS & TIRES 1 - Includes Items 2, 3, 4 7 - Includes Items 2, 3, 4 13 - Includes Items 14, 3, 4 Ref Whl 19 Page S-1 Service Parts Manual...
  • Page 95 WHEELS & TIRES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information.
  • Page 96 WHEELS & TIRES Notes: Page S-3 Service Parts Manual...
  • Page 97 SPECIALTY PRODUCTS SPECIALTY PRODUCTS Appendix A-1 Service Parts Manual...
  • Page 98 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO. CLUTCH PULLER (DRIVE) ..........................19779-G2 CURRENT INDICATOR............................16489-G2 DIGITAL MULTI-METER ..........................27481-G01 COMPRESSION TESTER..........................72524-G01 FEELER GAUGE .............................. 72525-G01 TACHOMETER..............................72526-G01 ENGINE OIL PART NO. 4 CYCLE ENGINE OIL, 5 GALLON (19 LITER) ....................25730-G03 4 CYCLE ENGINE OIL, 12 QUART CASE .......................
  • Page 99 OPTIONS/ACCESSORIES OPTIONS/ACCESSORIES Appendix B-1 Service Parts Manual...
  • Page 100 OPTIONS/ACCESSORIES ITEM KIT NO. SECTION HIGH OUTPUT ALTERNATOR KIT ....72979-G01 ..Electrical FRONT BRUSH GUARD KIT ....74982-G01 ..Body SIDE BRUSH GUARD KIT .
  • Page 102 E-Z-GO Division Of Textron, Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852 TO CONTACT US North America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron, Inc.

This manual is also suitable for:

Msz-ge25vaMsz-ge35va2006 st 4x4

Table of Contents