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OperatiOn and parts Manual MOdel ga2.5Hr pOrtable generatOr (HOnda gX160rt2eMan gasOline engine) Revision #0 (12/15/14) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. page 2 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. Figure 1. Nameplate And Safety Decals pAgE 4 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEpT All mAJOR CREdiT CARds! ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 5...
COuld result in dEATh or sERiOus iNJuRY. CAuTiON Indicates a hazardous situation which, if not avoided, COuld result in miNOR or mOdERATE iNJuRY. NOTICE Addresses practices not related to personal injury. page 6 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
AlWAYs know the location of the nearest fire extinguisher. AlWAYs know the location of the nearest first aid kit. ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 7...
A spark arrester is a device designed Store fuel in appropriate containers, in well-ventilated areas and away from sparks and fl ames. page 8 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
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AlWAYs recharge the battery in a well-ventilated environment to avoid the risk of a dangerous concentration of combustible gasses. ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 9...
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Use one point suspension hook and lift straight upwards. dO NOT lift machine to unnecessary heights. AlWAYs tie down equipment during transport by securing the equipment with rope. pAgE 10 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
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The label must remain with the engine for its entire life. If a replacement emission label is needed, please contact your authorized Honda Engine Distributor. ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 11...
132 lbs. (60 kg.) NOTICE In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice. pAgE 12 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
Generally, the engine's output power will decrease 3-1/2% for each 1000 feet (305 meters) of altitude above sea level, and 1% for each 10° F (-12.2° C) above the standard temperature of 60° F (15.5° C). ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 13...
I M U R E F E R E N E C 2 5 0 - 5 2 ( C ) Figure 3. Generator Grounding pAgE 16 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
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Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from a short circuit. ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 17...
The control panel is provided with the following: 120V Twist-Lock Output Receptacle (L5-20R) 120 VAC GFCI Receptacle (5-20R) 20 Amp Main Circuit Breaker. AC Voltmeter Hour Meter pAgE 18 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
See Table 5 When using a combination of receptacles, total load for recommended type engine oil. should not exceed the rated capacity of the generator. ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 19...
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Clean as referenced in the maintenance on level ground. Placing the generators on level ground section of this manual. will ensure that the low oil sensor will function properly. page 20 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
1800 3600 150 ft. 100 ft. 65 ft. 2400 4800 125 ft. 75 ft. 50 ft. CAuTiON: Equipment damage can result from low voltage. ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 21...
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4. When refueling, be sure to use a strainer for filtration. dO NOT top-off fuel. dO NOT fill the tank beyond capacity. Wipe up any spilled fuel immediately! page 22 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
7. Before the generator is placed into operation, run the engine for 3-5 minutes. Check for abnormal smells, fuel leaks, and noises that would associate with loose components. Figure 12. Choke Lever ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 23...
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10. Connecting of loads (power tools, lighting etc.) to the Emergency shutdown generator receptacles can now be done. 1. Place engine ON/OFF switch (Figure 18) in the OFF position. pAgE 24 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
Clean all external parts of the generating set with a cloth. Cover the generating set and store in a clean, dry place. ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 25...
Refer to the HONDA Shop Manual for service procedures. (3) For commercial use, log hours of operation to determine proper maintenance intervals. (4) Charcoal canister is maintenance free (non-servicable). Replace only if damaged. page 26 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
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3. Next, remove, inspect and clean the fuel strainer 5. Install drain bolt with sealing washer and tighten (Figure 20) with solvent. securely. Figure 20. Fuel Strainer Figure 22. Draining Engine Oil ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 27...
THOROUGHLY holes, replace with a new one. 5. Reinstall the spark arrester and muffler protector in reverse order of disassembly. Figure 24. Cleaning Foam Element page 28 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
Fuel fi lter/lines clogged? Replace fuel fi lter. Fuel tank cap breather hole clogged? Clean or replace fuel tank cap. Air in fuel line? Bleed fuel line. pAgE 30 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
Carburetor defective, seal on carburetor Exhaust color is continuously "black". Replace carburetor or seal. broken? Poor carburetor adjustment, engine runs too Adjust carburetor. rich? ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 31...
Overload Condition? Reduce load or replace breaker. Circuit breaker will turn on "LOADED" but trips immediately. Load circuit is shorted? Check load circuit for short. pAgE 32 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
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NOTES ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 33...
“Remarks” Column. assembly/kit that can be purchased, or is not available for sale through Multiquip. pAgE 34 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)
3....17211ZB2000 ..ELEMENT AIR CLEANER 3....16952G62731 ..SCREEN SET NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. ga2.5HR 60 hz gENERATOR • OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14) — pAgE 35...
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A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. pAgE 36 — ga2.5HR 60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (12/15/14)