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Periodic Maintenance Chart
Perform all services at whichever maintenance interval is reached first.
Item
Steering
Front suspension
Rear suspension
Tires
Brake fluid level
Brake pedal travel
Brake system
Wheels/fasteners
Frame fasteners
Batteries
Headlamp/tail lamp
Brake pad wear
D
Battery terminals
Battery fluid levels
Battery terminals
Front gearcase oil
Main gearcase oil (Transaxle)
General lubrication
D Steering
Front Suspension
Rear Suspension
Front gearcase oil
Main gearcase oil (Transaxle)
Wiring
D Front wheel bearings
D Brake fluid
D Toe adjustment
D Headlight aim
Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized POLARIS dealer perform these services.
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance
Chart beginning on page 40, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.
Brake Fluid
Main Gearcase Oil (Transaxle)
Front Gearcase Oil
Maintenance Interval
(whichever comes first)
Hours Calendar
-
-
-
-
-
-
-
-
-
-
10 H
25 H
25 H
25 H
25 H
25 H
50 H
50 H
50 H
50 H
100 H
100 H
100 H
100 H
200 H
Item
Miles (Km)
-
-
-
-
-
Pre-Ride
-
-
-
-
Daily
-
Monthly
-
Monthly
-
Monthly
-
Monthly
-
1 M
-
1 M
-
3 M
-
6 M
-
6 M
-
6 M
-
12 M
-
12 M
-
12 M
-
12 M
-
24 M
-
-
-
Lube
DOT 4
Premium ATV Angle Drive Fluid
Demand Drive Plus Fluid
MAINTENANCE
Remarks
Inspect and make adjustments as
needed. See Pre-Ride Checklist on
page 29.
Check operation; apply dielectric
grease if replacing
Inspect periodically
Inspect and clean (page 51)
Add as needed (page 51)
Inspect; torque to specification
Perform a break-in oil level check
Perform a break-in oil level check
Lubricate all fittings, pivots, cables, etc.
Lubricate
Lubricate
Lubricate
Perform a break-in oil level check
Perform a break-in oil level check
Inspect for wear, routing, security; apply
dielectric grease to connectors
subjected to water, mud, etc.
Inspect; replace as needed
Change every two years
Inspect periodically; adjust when parts
are replaced
Adjust as needed
See page 44.
See page 42.
See page 43.
Method
41
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