Toyotomi MUL12- FWCA Service Manual
Toyotomi MUL12- FWCA Service Manual

Toyotomi MUL12- FWCA Service Manual

Mul fwca series heat pumps

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MODEL:
MUL FWCA Series

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Summary of Contents for Toyotomi MUL12- FWCA

  • Page 1 MODEL: MUL FWCA Series...
  • Page 2: Table Of Contents

    CONTENTS PRODUCT ........................1 MODELS LIST ........................1.1 Outdoor Unit ..............................1.2 Indoor Unit ..............................2 NOMENCLATURE ....................... 2.1 Nomenclature of Outdoor Unit ........................2.2 Nomenclature of indoor unit ........................3 FUNCTION ..........................4 PRODUCT DATA ........................4.1 Product data of outdoor ..........................4.2 Product data of indoor ..........................
  • Page 3: Outdoor Unit

    6 ELECTRIC WIRING WORK....................6.1 Wiring Principle ............................6.2 Electric Wiring Design ..........................................MAINTENANCE ...................... 1 TROUBLE TABLE ......................... 1.1 Please check the following items before contact the maintenance serviceman ......................1.3 Error description ............................2 FLOW CHART OF TROUBLESHOOTING ..............3 WIRING DIADRAM ......................
  • Page 4 PRODUCT...
  • Page 5 PRODUCT 1.2 Indoor Unit 1.2.2 Cassette type Capacity Units Power Model Ref. Appearance Cooling Heating Series Supply (kW) (kW) MUL12- FWCA 3,85 220~ 240V Cassette MUL18- FWCA 5.50 R410A Type -1Ph-50Hz Indoor Unit MUL24- FWCA 8.00...
  • Page 6: Nomenclature

    PRODUCT 2 NOMENCLATURE Description Options Name Model DTA: Duct type Product Type FWCA: Cassette type CON: Floor type Cooling Heating H: Heat pump 12 represents 12000Btu/h Cooling Capacity 1 kW = 3,412KBtu Series Series code Voltage: Power Supply 220-240V - 1Ph - 50Hz Refrigerant R410A Compressor Frequency...
  • Page 7: Function

    PRODUCT 3 FUNCTION Function Duct type Cassette type Floor ceiling type Fan operation Mode Auto Swing Controller Timer Selector Auto Mode Operation Cool Mode Operation For Comfortable Air Conditioning Heat Mode Operation Dry Mode Operation Fan Mode Operation Sleep mode setting Drain Pump Wired Controller For Flexible Control...
  • Page 8 PRODUCT 4.2.2 Cassette type Model Heat pump MUL12- FWCA MUL18- FWCA MUL24- FWCA Cooling Capacity Heating 3.85 Power supply V-Ph-Hz 220~240-1-50 220~240-1-50 220~240-1-50 Motor power input 0.07 0.07 1180 Sound pressure level(H/L) dB(A) 42/38 42/38 45/41 Output 0.0385 0.0385 0.055...
  • Page 9: Working Temperature Range

    PRODUCT Notes: The rated cooling capacity data is measured under the following work condition: Indoor Temperature is DB, 1 9 WB. Outdoor Temperature is 35 DB.The rated heating capacity data is measured under the following work condition: Indoor Temperature is 20 DB.
  • Page 10: Piping Diagram

    PRODUCT 5 PIPING DIAGRAM Schematic Diagram of Multisplit Inverter Heat Pump Schematic Diagram of Multisplit Inverter Heat Pump The outdoor and indoor units start to work once the power is switched on. During the cooling operation, the low temperature, low pressure refrigerant gas from the heat exchanger of each indoor unit gets together and then is taken into the compressor to be compressed into high temperature, high pressure gas, which will soon go to the heat exchanger of the outdoor unit to exchange heat with the outdoor air and then is turned into refrigerant liquid.
  • Page 11 CONTROL CONTROL...
  • Page 12: Operation Flowchart

    CONTROL CONTROL 1 OPERATION FLOWCHART Conn ecting To Power Supply Initialization Of Bectronic Expansion Valve Volume:.Air Supply Direction Start Indicating Light Is ON Start Indicating Ligh t:OFF Stop Display The Last Setting s Of Start/Stop Start Start Display:Flickering Is The Protecting Abno rmality Code Display Is The Start Indicating Press The Start/ Stop Switch...
  • Page 13: Cooling/Dehumidfying Operation

    CONTROL 1.1 Cooling/Dehumidfying Operation Cooling Operation There Is Not Guide Louver There Is Guide Louvers Swing Fan Motor: Operation In The Process Of Preventing Restart Operation? (3 Minutes) Temperature Adjustment? Fan Motor:Stop Electronic Expansion Valve : Close Electronic Expansion Valve: Capacity Control Go To The Previous Page...
  • Page 14: Heating Operation

    CONTROL 1.2 Heating Operation Heating Operation There Is Not Guide Louver There Is Guide Louvers Swing In The Operation Of Defrosting? In The Process Of Preventing Restart Operation ? (3 Minutes ) Temperature Adjustment ? In The Process Of Fan Motor : Stop Fan Motor : Stop Preventing Cold Air ? Electronic...
  • Page 15: Main Logic

    CONTROL 2 MAIN LOGIC 2.1 Control Function of Outdoor Unit 2.1.1 Cooling Mode a. Cooling conditions and process: If the compressor is in stop status and start the unit for cooling operation, when one of the indoor units reaches the cooling operation condition, the unit start cooling operation;...
  • Page 16: Protection Function

    CONTROL 2.1.4 Fan Mode The compressor, the outdoor fan and the 4-way valve are closed; temperature setting range is 16 2.2 Protection Function When the setting mode is different of different indoor unit, the unit runs in below status: 2.2.2 Overload Protection Function When the tube temperature is a little low, the compressor raises the operation frequency;...
  • Page 17: Control Function Of Indoor Unit

    CONTROL 2.2.7 Compressor overload protection If the compressor overload switch is detected having movement, the indoor unit will display the corresponding malfunction as it stops when the indoor temperature reaching set temperature. When the compressor stops for more than 3min and the compressor overload switch is reset, the unit will resume operation status automatically. If the protection appears for more than 6 times (if the running time of the compressor is longer than 30min, the protection times record will be cleared), the unit can not resume operation status automatically, but can resume running only after cutting off the power and then putting through the power.
  • Page 18 CONTROL keep the current running mode. show the error code “E7”. 2.3.3 Other Control a. Beeper Control When the controller is powered on or it receives a valid either press button signal or remote control signal, the beeper will utter a warning tone. b.
  • Page 19 CONTROL Time/(Hour) How to set the sleep 3 curve: 1)When the sleep 3 mode is selected, press the “Timer” button to go to the setting status with “1 Hour” displayed and the corresponding temperature of the sleep curve set last time displayed at the temperature area. 3)Press the “Timer”...
  • Page 20 CONTROL a) Under the “Quiet” mode, the low fan speed will be kept and is unchangeable. b) Under the “Auto Quiet” mode, the fan speed changes in accordance with the difference of the indoor ambient temperature and the set temperature. f.
  • Page 21 CONTROL k. Turbo As soon as the controller receives the “Turbo” instruction, the fan of the indoor unit will run at the extreme high speed and the fan of the outdoor unit will run at high cooling/heating frequency. l. Blow Blow Function:It is a function to automatically blow off the moist inside the exchanger of the indoor unit to prevent mould growing after the unit is shut off.
  • Page 22: Remote Controller

    CONTROL 3 REMOTE CONTROLLER 3.1 Wired Remote Controller 3.1.1 Wired Controller XK19 Outside View of the Wired Controller Outside View of the Wired Controller LCD of the Wired Controller LCD of the Wired Controller Symbols Description Swing function. Sleep function (3 types: sleep 1,sleep2 and sleep 3). Running modes of the indoor unit (Cooling, Dry, Fan and Heating).
  • Page 23 CONTROL 3.1.2 Buttons Buttons on the Wired Controller Buttons on the Wired Controller Function of the Buttons Name Function Function selection and cancellation. Enter/cancel Press it for 5s to examine the outdoor ambient temperature. Running temperature setting of the indoor unit, range:16 Timer setting, range:0.5-24 hr.
  • Page 24 CONTROL them is pressed continuously, the set time will increase/ decrease by 0.5hr every 0.5s. Swing Setting Swing On: Press Function under on state of the unit to activate the swing function. In this case, will blink. Swing Off: When the Swing function is on, press Function to enter the Swing setting interface, with blinking.
  • Page 25 CONTROL lower limited value in the Cooling or Dry mode and upper limited value in the Heating mode. Save Setting for Cooling: Under the “On” state and in the Cooling or Dry mode of the unit, press Function to enter the Save setting interface the Save function.
  • Page 26 CONTROL 2) Memory memory states between memory on and memory off. When this function is activated, Memory will be displayed. If this function is not set, the unit will be under the “Off” state after power failure and then power recovery. Memory recovery: If this function has been set for the wired controller, the wired controller after power failure will resume its original running state upon power recovery.
  • Page 27: Wireless Remote Controller

    CONTROL 3.2 Wireless Remote Controller Wireless Remote Controller YT1F Notes: a. Be sure that there are no obstructions between the receiver and the remote controller; b. Do not drop or throw the remote controller; c. Do not let any liquid into the remote controller and expose the remote controller to direct sunlight or any place where is very hot.
  • Page 28 CONTROL the default is Light On. TURBO In Cool or Heat mode, pressing this button can activate or deactivate this function. When this function is on, its symbol will be displayed. Any change of either mode or fan speed will make this function canceled automatically. BLOW BlOW On and BLOW Off can be set by pressing this button.
  • Page 29 CONTROL 3.2.3 Guide for Optional Operation About BLOW This function indicates that moisture in the evaporator of the indoor unit will be dried after the unit is stopped to avoid mould. a. BLOW ON: When press the ON/OFF button to turn off the unit, the indoor fan will continue running for about another 10 minutes at the low speed.
  • Page 30 MAINTENANCE...
  • Page 31: Maintenance

    Do not repair the air conditioning personally but instead contact the professionally skilled personnel at the Toyotomi 1.1 Please check the following items before contact the maintenance service man...
  • Page 32: Error Description

    MAINTENANCE 1.3 Error description If some error occurs when the unit is running, the error code will be displayed on the wired controller and the main board of the outdoor unit.See the table before for more details about the meaning of each error. Indicating Lamp Lamp Panel Wired...
  • Page 33 MAINTENANCE Cooling level AA Quick performance test Mid. Cooling/heating (capability test code) Level AA cooling Quick performance test Phase over-current Compressor over- Flash 3 Flash 3 Flash 3 protection current protection times times times Drive board Communication error Flash 3 Flash 3 Flash 3 communication error(for...
  • Page 34 Frequency limitation/ degradation for module circuit protection (for phase circuit) Frequency limitation/ degradation for module temperature protection Frequency limitation/ Flash 6 degradation for overload times Frequency limitation /degradation for Flash 8 circuit protection of times the whole unit Frequency limitation/ degradation for module Flash 9 circuit protection...
  • Page 35 MAINTENANCE Error description of outdoor refrigerant pipe detection function Wiring error or component error Unit which is detecting Unit which isn’t detecting Indoor unit gas pipe connection error Unit which is detecting or component error Outdoor Unit: MUL36INV- 4 and MUL42INV- 5 (Note: Refer to the real products for the exact position of each component.) Once errors are displayed on the controller, please shut off the air conditioning unit and contact the professionally skilled personnel for troubleshooting.
  • Page 36: Flow Chart Of Troubleshooting

    MAINTENANCE 2 FLOW CHART OF TROUBLESHOOTING Service personnel shall collect the malfunction information as much as possible and research them thoroughly, list solve the faulted parts. Observe the status of the complete device and do not observe the partial Find the malfunction reason carefully as unit may occur several malfunction at the same time and one malfunction may develop into several malfunction, so entire system analysis shall be established to make the judged result exact and credible.
  • Page 37 MAINTENANCE Malfunction display: E3 Compressor Low Pressure Protection High pressure protection Check if the pressure is really high pressure with the Check if pressure switch is Replace the outdoor measurement of a manometer normal unit mainboard Replace pressure switch Check if operation mode of indoor unit is Refer to Instruction properly set Manual of indoor unit...
  • Page 38 MAINTENANCE Malfunction display: E4 Compressor Exhaust High Temperature Protection Discharge temperature protection Replace relevant Measure if compressor’s discharge Measure if temperature sensor’s discharge temperature temperature has reached115 resistance value is correct sensor System pipeline leaks so complementation is Replace the outdoor needed.
  • Page 39 MAINTENANCE Malfunction display: E9 Full Water Protection Full Water Protection Check if the voltage of liquid level Replace the main board Check if water overflow switch end is ok of the indoor uint Check the liquid level switch Check if the water drainage pump Check if the voltage of water Replace the main board of...
  • Page 40 MAINTENANCE Malfunction display: F3 Failure of Outdoor Ambient Sensor Failure of outdoor Ambient sensor Check if the plug of the temperature sensor is Check the direction of correctly connected with socket on the mainboard the plug and socket Replace temperature sensor Remove the sensor to check if the resistance value is ok Replace mainboard of the...
  • Page 41: Indoor Unit

    MAINTENANCE 3.2 Indoor unit 3.2.2 Cassette type MUL12- FWCA, MUL18- FWCA; MUL24FWCA...
  • Page 42 MAINTENANCE 4.2.2 Cassette type Removal and Assembly of Fan Motor Step Illustration Handling Instruction 1. Loosen the screws 2. Remove the water tray 4. Remove the fan 6. Remove the motor and replace it 8. Mount the fan and tighten 9.
  • Page 43 MAINTENANCE emoval and Installation of Drainage Pump Step Illustration Handling Instruction Loosen these screws 1. Loosen the screws 2. Remove the water tray pump and replace it. 1.Loosen these screws 2.Loosen the screws fixing the water pump 3. Pull out the water outlet pipe and and use screwdriver to loosen the 4.
  • Page 44 MAINTENANCE 5.2.2 Cassette type MUL12- FWCA...
  • Page 45 MAINTENANCE MUL12- FWCA Description Code Tube Exit Plate Assy 01382717 Shell Assy 01432701 Body Installing Plate 01332701 Front Side Plate Assy 01302717 Left Side Plate Assy 01302740 Base Plate Assy 01222701 Rear Side Plate Assy 01302719 Bottom Foam Assy 52012720...
  • Page 46 MAINTENANCE MUL18- FWCA...
  • Page 47 MAINTENANCE MUL18- FWCA Description Code Tube Exit Plate Assy 01382717 Shell Assy 01432701 Body Installing Plate 01332701 Front Side Plate Assy 01302717 Left Side Plate Assy 01302740 Base Plate Assy 01222701 Rear Side Plate Assy 01302719 Bottom Foam Assy 52012720 Motor Gasket 76712711 Motor Support...
  • Page 48 MAINTENANCE MUL24- FWCA...
  • Page 49 MAINTENANCE MUL24- FWCA Description Code Tube Exit Plate Assy 01382715 Shell Assy 01432704 Body Installing Plate 01332701 Front Side Plate Assy 01302718 Left Side Plate Assy 01302715 Base Plate Assy 01222701 Rear Side Plate Assy 01302714 Bottom Foam Assy 52012722 Motor Gasket 76712711 Motor support...

This manual is also suitable for:

Mul18- fwcaMul24- fwcaMul12-fwcaMul18-fwcaMul24-fwca

Table of Contents