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Dixon 1999 ZTR 4515B Operator's Manual

4500 series
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1999 Operator's Manual
4 5 0 0
SERIES

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Summary of Contents for Dixon 1999 ZTR 4515B

  • Page 1 1999 Operator's Manual 4 5 0 0 SERIES...
  • Page 2 The information in this operator's manual applies to all Dixon 4500 Series Model Mowers. ® ® Your Dixon dealer will gladly answer any questions. See your dealer for warranty service, parts and repairs. DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569...
  • Page 3 INDEX SAFETY ..............Pages 2 - 7 WARRANTY POLICY..........Page SPECIFICATIONS ..........Page SEAT ADJUSTMENT ..........Page CONTROLS ............Pages 11 - 14 OPERATION INSTRUCTIONS ........ Pages 15 - 20 CARE AND MAINTENANCE ........Pages 21 - 31 STANDARD PARTS LIST ........Page TROUBLESHOOTING ..........
  • Page 4 SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... BLADE CONTACT TIP-OVER BACK-OVER ...read and understand this manual to prevent injuries. Page 4...

  • Page 5: Safety Alert Symbol

    SAFETY SAFETY SYM BOLS Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 6: General Operation

    SAFETY This cutting mower is capable of amputating hands & feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting.

  • Page 7: Slope Operation

    All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc.
  • Page 8 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. •...
  • Page 9 SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors.
  • Page 10 This warranty policy applies to all ZTR 4500 Series mowers purchased on or after September 1, 1997. WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.

  • Page 11: Specifications

    SPECIFICATIONS Models ZTR 4515B and 4516K CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of high density polyethylene. Dent and corrosion resistant. Front body contains access panel for battery service. MOWER DECKS: 36"...

  • Page 12: Seat Adjustment Instructions

    SEAT ADJUSTMENT INSTRUCTIONS Place parking brake in ON position. (Pull brake lever up) Raise and push seat assembly forward. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Retighten nuts, P/N 3205. DO NOT operate mower without seat adjustments properly tightened. Raise and push seat assembly and upper body rearward to closed position.
  • Page 13 CONTROLS CONTROL FRONT OF LEVERS MACHINE IGNITION SWITCH THROTTLE CONTROL BLADE DRIVE SWITCH DECK HEIGHT ADJUSTMENT LEVER CIRCUIT BREAKER LIGHT SWITCH PARKING BRAKE LEVER Page 13...
  • Page 14 CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position. CAUTION Engage parking brake before starting engine.
  • Page 15 CONTROLS: (left turn opposite) TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever.
  • Page 16 CONTROLS: BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, pull up on the switch. To disengage blades, push down. CIRCUIT BREAKER: Protection of the electrical system is by (1) 15 amp circuit breaker. If circuit breaker trips, push button to reset. If this condition repeats, consult dealer for inspection and repair.

  • Page 17: Operation Instructions

    OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.
  • Page 18 Engage blade drive i) Raise weight slightly off seat. ENGINE SHOULD STOP NOTE: If Any Safety Check FAILS, Do Not Operate The Mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer Page 18...
  • Page 19 OPERATION INSTRUCTIONS CAUTION Engage parking brake before starting engine. STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers swung out, and blade drive disengaged. 2. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 3.
  • Page 20 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. In order to achieve the best results, please read and follow the mulching tips listed below: Set the engine speed control to the wide open or full setting.
  • Page 21 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. Some applications may require installation of an "Optional" weight box on the front of the mower to offset cut grass weight.
  • Page 22 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. CAUTION Be sure that deflector is properly installed on the discharge chute.

  • Page 23: Care And Maintenance

    This portion of the owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower.
  • Page 24 CARE AND MAINTENANCE MOWER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut securely. Refer to diagram. CAUTION Wear heavy, thick gloves when holding onto mower blade, avoid the sharp edge of the blade.
  • Page 25 CARE AND MAINTENANCE BELT TENSION: 36" DECK: MOWER DECK DRIVE BELT: P/N 1300 Manual adjustment. Refer to illustration below. 42" DECK: MOWER DECK SERPENTINE BELT: P/N 6109 Manual adjustment. Refer to illustration below. ENGINE TO MOWER DECK BELT: P/N 5861 Auto tensioner with spring loaded idler.
  • Page 26 CARE AND MAINTENANCE FORWARD TRAVEL SPEED ADJUSTMENT 1. Drive machine until hydrostats have warmed up. 2. Drive on a smooth, level surface with both levers in top speed position. 3. If one side now drives slightly faster than the other, adjust lever stop washer P/N 5760 on that side to reduce forward range of control lever.
  • Page 27 CARE AND MAINTENANCE NEUTRAL ADJUSTMENT 1. Stop the engine, engage parking brake, and raise rear of frame with jack or blocks so that rear tires do not contact the ground. 2. Swing out the control levers, start the engine and release the parking brake. 3.
  • Page 28 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows: Front: 16 - 21 lbs Rear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manner. 3.
  • Page 29 CARE AND MAINTENANCE 36" DECK REMOVAL 1. Place cut height lever in lowest cut position. 2. Loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine. 3. Remove hair pin cotter and washer from one end of deck support cross shaft. Note location of remaining shim washers used between chassis and mower deck plates.
  • Page 30 CARE AND MAINTENANCE 42" and 50" DECK REMOVAL: 1. Place cut height lever in lowest cut position. 2. Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft. Note location of remaining shim washers used between chassis and mower deck plates.
  • Page 31 CARE AND MAINTENANCE CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct the oil.
  • Page 32 OIL FILL: 1. Push the valve body in and twist into the Closed Open detent notch. 2. Clean any spilled oil from engine and chassis. 3. Refill engine with type, and quantity of oil recommended by the engine manufacturer in engine literature. NOTE: Oil changes require replacement of the oil filters.
  • Page 33 DM. WARRANTY: Refer to Warranty Registration Form (P/N 5859). PARTS/SERVICE: See your Dixon dealer for replacement parts, warranty or service. PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALS WHICH MAY DAMAGE OR CAUSE HARM TO PLANTS AND ANIMALS IN YOUR AREA.

  • Page 34: Standard Service Parts List

    STANDARD SERVICE PARTS LIST 36" DECK: BLADES: Standard: P/N 1324 Hi-Lift: P/N 1351 Right Side P/N 1352 Left Side BELTS: Engine To Mower Deck: P/N 1300 Engine To Transmission: P/N 5768 42" DECK: BLADES: Standard Hi-Lift: P/N 8688 Lo-Lift: P/N 6236 BELTS: Engine To Mower Deck: P/N 5861...

  • Page 35: Troubleshooting

    Examination of one or more of the above will generally produce a quality cut. The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality. Your Dixon ZTR dealer is also available to provide assistance to you. SITUATION CAUSES...
  • Page 36 TROUBLESHOOTING DRIVE SYSTEM: SITUATION CAUSES REMEDY Mower creeps in Neutral adjustment Refer to page 24 for procedure or consult neutral position your dealer for repair Mower pulls to one Forward travel speed Refer to page 23 for procedure side or the other adjustment Loss of power and Incorrect or worn drive...
  • Page 37 TROUBLESHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not Circuit breaker Push button to reset turn engine over disengaged Consult your dealer for repair Starter will not Dead Battery Charge battery turn engine over Battery discharge Poor connections on Tighten or replace as required battery Battery water low Wrong battery installed...
  • Page 38 OWNER INFORMATION DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM Name Address DATE OIL CHANGED: DATE ENGINE TUNED:...
  • Page 39 The Engine Exhaust from this product contains chemicals known to the WARNING: State of California to cause cancer, birth defects or other reproductive harm. Dixon and ZTR are registered trademarks of Dixon Industries, Inc. ® DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co.

This manual is also suitable for:

1999 ztr 4516kZtr 4515bZtr 4516k

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