Sanyo PLC-HP7000L Service Manual

Sanyo PLC-HP7000L Service Manual

Multimedia projector
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SERVICE MANUAL

* Projection lens is optional.
Product code
1 122 571 20
(KY2AL) USA, Canada
1 122 571 24
(KY2EL) Brazil
1 122 572 20
(LY2AL) Asia
1 122 572 22
(LY2CL) H.K
1 122 572 23
(KY2DL) Europe, U.K
Multimedia Projector
Match the Chassis No. on the rating label of the projector
with the Chassis No. in the Service Manual.
If the Original Version Service Manual Chassis No. does
not match, additional Service Literature is required. You
must refer to "Notices" to the Original Service Manual prior
to servicing.
FILE NO.
Model No. PLc-HP7000L
original Version
chassis No. KY2-HP7000L00
REFERENCE NO.
U.S.A, Canada,
Europe, U.K, Asia, Brazil
SM
5111371-00

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Summary of Contents for Sanyo PLC-HP7000L

  • Page 1: Service Manual

    FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLc-HP7000L U.S.A, Canada, Europe, U.K, Asia, Brazil original Version * Projection lens is optional. chassis No. KY2-HP7000L00 Match the Chassis No. on the rating label of the projector with the Chassis No. in the Service Manual.
  • Page 2: Table Of Contents

    Contents SERVICE MANUAL ............1 LCD drive stage ............74 Contents ................ 2 Lamp control stage ........... 75 Safety Instructions ............3 Fan control stage ............76 Safety Precautions ............. 3 Motor control stage ........... 77 Product Safety Notice ..........3 Bus control stage ............
  • Page 3: Safety Instructions

    Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram.
  • Page 4: Specifications

    Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 14.56” x 7 .36” x 17 .32” (370.0 mm x 187 .0 mm x 439.9 mm) Net Weight 25.6 lbs (11.6 kg) Feet Adjustment 0˚ to 6.5˚ Panel Resolution LCD Panel System 1.2” TFT Active Matrix type, 3 panels Panel Resolution 1,920 x 1080 dots Number of Pixels 6,220,800 (1,920 x 1080 x 3 panels) Signal Compatibility Color System PAL, SECAM, NTSC, NTSC4.43, PAL-M, and PAL-N High Definition TV Signal 480i, 480p, 575i, 575p, 720p, 1035i, 1080i and 1080p Scanning Frequency H-sync. 15 kHz–120 kHz, V-sync. 48 Hz–100 Hz Optical Information Projection Lamp 380 W lamp Interface Input 1 D VI [RGB(PC digital), RGB(AV HDCP)] / HDMI (1.3 with Deepcolor) / Mini D-sub 15pin [RGB, RGB (Scart)] Input 2 BNC Type x 5 (G or Video/Y, B or Cb-Pb, R or Cr-Pr, H/HV and V) Input 3 RCA Type x 3 (Video/Y, Pb/Cb, Pr/Cr), Mini DIN 4 pin x 1 (S-video)
  • Page 5: Circuit Protections

    Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. Fuse A fuse is located inside of the projector. When the POWER indicator is not lightning, the fuse may be opened.
  • Page 6: Mechanical Sensor Switches (Sw1891,Sw1861)

    Circuit Protections Mechanical sensor switches (SW1891,SW1861) This projector provides 2 mechanical sensor switches, the one is for filter cartridge sensor switch (SW1891) and the other one is for lamp cover sensor switch (SW1861). The filter cartridge sensor switch detects whether the filter cartridge is installed correctly. If the filter cartridge is not installed correctly, the projector cannot turn on.
  • Page 7: Temperature Sensors, Wind Sensors

    Circuit Protections Temperature sensors, wind sensors The projector provides 3 temperature sensor ICs, 2 sensors on the Main board and 1 sensor on the RC front board, and 1 wind sensor on the intake duct. The sensor ICs monitor surrounding temperature of the lamp house and pan- els/prism, and room temperature, and the wind sensor monitors airflow passed through the air filter in the intake duct.
  • Page 8: Power Failure And Fan Lock Detection

    Circuit Protections Power failure and fan lock detection The projector provides the detection circuits of the power failure and the fan lock. When the detection circuit detects an error at the power supply line or at the fan operation circuit, the projector will turn into the standby mode to protect the other circuits defective.
  • Page 9: Maintenance

    Maintenance Replacing the filter cartridge Filter prevents dust from accumulating on the optical elements inside the projector. Should the filter becomes clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector.
  • Page 10: Resetting The Filter Counter

    Resetting the filter counter Filter counter Be sure to reset the filter counter after replacing the filter and the filter cartridge. Press the MENU button to display the on-screen menu. Use the point ed buttons to select Setting and then press the point 8 button or the SELECT button.
  • Page 11: Lamp Replacement

    Maintenance Lamp Replacement When the projection lamp of the projector reaches its end of life, the lamp replacement icon appears on the screen and LAMP REPLACE indicator lights orange. Replace the lamp with a new one promptly. The timing when the LAMP REPLACE indicator should light is depending on the lamp mode.
  • Page 12: Resetting The Lamp Counter

    Maintenance Resetting the lamp counter Be sure to reset the lamp counter after the lamp is replaced. When the lamp counter is reset, the LAMP RE- PLACE indicator stops lighting and the lamp replacement icon disappears. Lamp counter Press the MENU button to display the on-screen menu. Use the point ed buttons to select Setting and then press the point 8 button or the SELECT button.
  • Page 13: Cleaning

    Maintenance Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
  • Page 14: Quick Maintenance

    Maintenance Quick maintenance This projector provides a cabinet front cover on the cabinet top to enhance the service maintenance. This enables service personnel to align the optical adjustment or replace the optical parts without disassembly the cabinet top. 1. Press and hold the release button on the cabinet front cover and slide the cover frontward to take it off (Fig. 1). 2.
  • Page 15: Security Function Notice

    Security Function Notice This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the projector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.
  • Page 16: Mechanical Disassembly

    Mechanical Disassembly Mechanical disassembly flow chart Mechanical disassembly should be made by following procedures chart. Screws Expression Following steps show the basic procedures, therefore unnecessary step may (Type ) mm Diameter x Length be ignored. T type M Type Caution: The parts and screws should be placed exactly the same position as the origi- nal otherwise it may cause loss of performance and product safety.
  • Page 17: Mechanical Disassembly

    Mechanical Disassembly Mechanical disassembly Release Button 1 Cabinet front cover removal 1 Press the release button and slide the lamp cover to the arrow direction and remove it. 1-1 Cabinet front cover disassembly 1 Remove 2 screws A (T3x8) and take the release but- ton, button holder and spring off.
  • Page 18: Cabinet Top Removal

    Mechanical Disassembly 2 Cabinet top removal 1 Open the filter cover and remove 1 screw A (M3x8). 2 Remove 1 screw B (M3x8) and open the lamp cover and remove 1 screw C (M3x8). 3 Remove 4 screws D (M3x8) on the cabinet top and 2 screws E (M3x8) on the cabinet back.
  • Page 19 Mechanical Disassembly 3 Control board assy and cover removal 1 Remove 2 screws A (T3x8) and take the control board & fan assy upward off. 2 Open the filter cover and take the filter cartridge off. 3 Remove the filter cover off by using a flat screw driver as shown in the figure.
  • Page 20 Mechanical Disassembly 3-1 Control board and fan (FN907) disassembly 1 Remove 2 screws B (M3x6) and take the control board/ button holder off 2 Unhook 2 hooks C on the button holder and take the con- trol board off. 3 Remove 2 screws D (M3x10) and take fan (FN907) off. Control buttons Control board FN907...
  • Page 21: Av Board Removal

    Mechanical Disassembly 5 Cabinet back ass’y removal 1 Remove 3 screws A (T3x8), 1 screw B (M3x6) and 1 screw C (M3x6) and take the cabinet back ass’y up- ward off. Lamp cover 5-1 AV board removal 5-2 Fans (FN904, FN905, FN906) removal 1 Remove 4 screws D (T3x8) and 4 screws E (T3x10- 1 Remove 6 screws F (T3x8) and take the fans (FN904, black) and take the AV board off.
  • Page 22: Power Box Removal

    Mechanical Disassembly 6 Power Box removal 1 Remove 3 covers A and B on the cabinet. 2 Remove 1 screw C (M3x6) and take thermal protector (SW905) off 3 Disconnect the socket D (K6B) on the power board. 4 Remove 2 screws E (M4x8) and take the power box upward off.
  • Page 23: Ballast Box Removal

    Mechanical Disassembly 7 Ballast box removal 1 Remove 1 screw A (M3x6) and disconnect the lamp ballast socket. 2 Remove 1 screw B (T3x10) and take the ballast trigger off. 3 Remove 1 screw C (M4x8) and pull the ballast box backward and remove it off.
  • Page 24: Optical Unit Removal

    Mechanical Disassembly 8 Optical unit removal 1 Remove 7 screws A (T4x16), disconnect ballast socket and take the optical unit upward off. 8-1 Lens shift motor ass’y removal 1 Remove 2 screws B (M3x6) and take the lens shift mo- Sensor board tor ass’y off.
  • Page 25: Cabinet Front Removal

    Mechanical Disassembly 9 Cabinet front removal 1 Remove 4 screws A (T3x8) and take the cabinet front RC front board upward off. 2 Remove 1 screw B (T3x8) and take the RC front board off. -25-...
  • Page 26: Filter Box Removal

    Mechanical Disassembly 10 Filter box removal 1 Remove 1 screws A (T3x8), 2 screws B (T4x40) and take filter box upward off. Filter box 10-1 Filter box and fan (FN901) disassembly-1 1 Remove 2 screws C (T3x8), 3 screws D (T4x35), and take fan (FN901) and holder off.
  • Page 27: Filter Box Disassembly

    Mechanical Disassembly 10-2 Filter box disassembly-2 1 Remove 2 screws E (T3x8) and take the filter cover off. 2 Take the filter cover latch off by pulling it. 3 Remove 3 screws F (T3x8) and take the filter bottom cover off. 4 Take the filter switch board off, and remove 1 screw G(T3x8) and take the filter round sensor board off.
  • Page 28: Lens Shift Cover And Shield Base Removal

    Mechanical Disassembly 11 Fans (FN902, FN903, FN908) and duct removal 1 Remove fan (FN902) upward off. 2 Remove 2 screws A (T3x8) and take the duct top (LCD) upward off. 3 Remove 6 screws B (T3x8) and take the duct (PBS) assy upward off and remove fans (FN908 and FN903) off.
  • Page 29: Optical Parts Disassembly

    Optical Parts Disassembly Disassembly requires a 2.0mm or 2.5mm hex wrench and a slot screwdriver. 1 Projection lens removal Release button 1 Set the projection lens to center position with lens shift function. 2 Press and hold the release button on the cabinet front cover and slide it in the arrow direction as shown in the figure and open it.
  • Page 30 Optical Parts Disassembly 2 LCD panel/Prism assy removal 1 Remove 2 screws A (M3x6) and take the prism shield Prism shield cover cover off. 2 Remove 2 screws B (M2.5x5) and take the shutter assy upword off. 3 Remove 4 screws C (M2.5 x10) and take the LCD pan- el/prism assembly upward off.
  • Page 31 Optical Parts Disassembly LCD Panel Type Check There are 2 types of the LCD panel/prism assembly, named Type-R and Type-L. When replacing the LCD panel/ prism assy, use the same type of the one on the projector. Confirm the "R" label or "L" label on top of the LCD panel/ prism assembly to identify the type. Indication of Type-R Indication of Type-L Lcd Panel/Prism Assy (type-r)
  • Page 32: Focus Adjustment

    Optical Parts Disassembly Note on LCD panel/prism assy mounting After replacing or installing the LCD panel/prism assy, please make sure to obtain the best focus in both TELE and WIDE zoom. If the focus adjustment is required, please adjust the positioning of LCD panel/prism assy following to the procedure below.
  • Page 33 Optical Parts Disassembly 2-2 Polarized glass (OUT)/Optical filter (ICV) mounting There are 2 types of the LCD panel/prism assembly named Type-R and Type-L. Mount the polarized glasses (OUT) and optical filters (ICV) according to the type of the LCD panel/prism assembly as shown in the figure below. Lcd panel/prism top view tYPe-L Brown colored side...
  • Page 34 Optical Parts Disassembly 3 Polarized glass(IN) assy removal 1 Remove 1 screw A (M2.5x5) on each stopper and take the Stopper polarized glasses upward off. R-holder A Polarized glass B-holder R-holder (IN) assy Green G-holder A Green Green marker Blue marker (Behind) Polarized glass(IN/G)2 Film side...
  • Page 35 Optical Parts Disassembly 4 Optical filter, Polarized glass (IN/GB), Condenser lens (G) removal Before taking this procedure, remove Cabinet top and Main board following to the chapter "Mechanical Disassembly". 1 Remove 2 screws A (M3x8) and remove the optical filter cover. 2 Remove the optical filter (LC-CS), polarized glass (IN/GB) and condenser lens (G) upward off.
  • Page 36 Optical Parts Disassembly 5 Optical base top removal Before taking this procedure, remove cabinet top, main board following to the chapter "Mechanical disassembly". 1 Remove 1 screw A (M3x6) on the thermal protector, 1 screw B (T3x10) on the ballast trigger and 5 screws C (T3x10). 2 Unhook 4 hooks D on the optical base top and take the optical base top upward off.
  • Page 37 Optical Parts Disassembly 5-1 Optical parts locations in the optical unit Parts Name Parts Name LENS,INTEGRATOR(IN) * LENS,RELAY(IN) LENS,INTEGRATOR(OUT) * LENS,RELAY(OUT) * ASSY,PRISM(PBS) LENS,CONDENSER(R) LENS,CONDENSER(IN) MIRROR(B) MIRROR(W-COLD) POLARIZED GLASS(IN/GB) LENS,CONDERSOR(OUT) * LENS,CONDENSER(G) DICHROIC MIRROR (B) LENS,CONDENSER(B) DICHROIC MIRROR (G) OPTICAL FILTER (LC-CS) MIRROR(R) Shield Plate Note:...
  • Page 38 Optical Parts Disassembly 5-2 Optical parts directions in the optical unit When mounting or assembling the optical parts in the optical unit, the parts must be mounted in the specified location and direction as shown in the figure below. Polarized glass (IN/GB) Mirror, dichroic mirror Mount as the marker facing to the prism side as shown Place the mirror and dichroic mirror into the groove...
  • Page 39: Adjustments

    Adjustments Adjustments after parts replacement : Adjustment necessary : Check necessary ● ❍ disassembly / replaced parts Polarized Lcd/ Glass/ optical Filter Fans/ Power Board Main Board Prism Ass’y optical filter (Ye device) Wind Sensor (IcV) Contrast adjustment ● ● ●...
  • Page 40: Optical Adjustments

    Optical Adjustments Contrast adjustment Adjustment environment: Dark room Signal pattern: All black ( Select the internal test pattern signal “All black” from the projector’s menu “Menu -> Setting -> Test pattern”.) [1] Polarized glass adjustment 1 Loosen each screw A on the polarized glass holder. 2 Turn the lever B of polarized glass to obtain the darkest brightness and proper black color uniformity on the screen.
  • Page 41: Electrical Adjustments

    Electrical Adjustments Service Adjustment Menu Operation to enter the service mode MeNu SeLect button To enter the “Service Mode”, press and hold the on the projector or remote control for more than 3 seconds. The service menu appears on the screen as follows. to adjust service data MeNu button SeLect button...
  • Page 42: Circuit Adjustments

    Electrical Adjustment Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Before taking these adjustments, turn the projector for more than 10 minutes to sta- bilize the operation.
  • Page 43 Electrical Adjustment n Common voltage adjustment Adjustments item no. [3] to [5] are carried out at the spare parts shipment in the factory, therefore they are Input mode Input 1 [RGB (PC analog)] Input signal XGA computer signal not required when the main board is replaced with Signal pattern 50%-RGB pattern signals or 16-step new one.
  • Page 44: White Balance Adjustment

    Electrical Adjustment White balance adjustment Color shading correction adjustment ⁄0 Input mode Adjusted input mode (for checking) Software PROJECTOR SERVICE TOOL v4.20 Signal pattern 16-step gray scale Signal pattern 5%, 10%, 15%, 20%, 30%, 50%, Advanced color Auto and Off 60%, 80% whole gray Use the software to correct the color shading of the 1.
  • Page 45 Electrical Adjustment ⁄1 Wind sensor calibration 1. Enter the service mode. 2. Select Group “240” and No. “2”. Confirm the Data value is “1”. 0: Wind sensor function Disable 1: Wind sensor function Enable 3. Select Group “240” and No. “0”. 4.
  • Page 46: Test Points And Locations

    Electrical Adjustment Test Points and Locations MAIN BoArd K78B K78Z K78H TPFN5 TPFN6 TPFN4 TPFN3 -46-...
  • Page 47: Service Adjustment Data Table

    Electrical Adjustment Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “✻” are required to readjust fol- lowing to the “Electrical adjustments”. Other items should be used with the initial data value.
  • Page 48: Electrical Adjustment

    Electrical Adjustment Grp / No. Item Function Range Initial Note Noise Gain Level <NSFILTERY**> / <NSFILTERUV**> 0 - 255 Noise Reduction (time) NR L2 Parameter Noise Pixel Range <NSRANGEY> / <NSRANGEUV> 0 - 2 Noise Region 0 <NSREGIONY0> / <NSREGIONUV0> 0 - 1023 Noise Region 1 <NSREGIONY1>...
  • Page 49 Electrical Adjustment Grp / No. Item Function Range Initial Note Alpha BB Green 0 - 1000 20/20/20/20/20/20/ 20/20/20/20/20 Alpha BB Blue 0 - 1000 20/20/20/20/20/20/ 20/20/20/20/20 FINE FPGA-Setting UV DLT 0 - 31 UV Gain 0 - 2047 1030 UV SFT 0 - 32767 6180 Demo On/Off...
  • Page 50 Electrical Adjustment Grp / No. Item Function Range Initial Note DAC_UseMin DAC Level at Power ON 0 - 255 YE_FIX_VAL Ye Overlay Control: Manual value at Fix PC-Dynamic 0 - 255 YE_FIX_VAL Ye Overlay Control: Manual value at Fix PC-Standard 0 - 255 YE_FIX_VAL Ye Overlay Control: Manual value at Fix PC-Real...
  • Page 51 Electrical Adjustment Grp / No. Item Function Range Initial Note Sharpness CENTER [AV-HD] 0 - 127 Sharpness MAX [PC-SD] 0 - 127 Sharpness MAX [PC-HD] 0 - 127 Sharpness MAX [AV-SD] 0 - 127 Sharpness MAX [AV-SD] 0 - 127 FINE FPGA - Blending 0: Blending Mode (NORMAL) 4 overlay off 1: Blanding Mode (BLANKING) 4 overlay off...
  • Page 52 Electrical Adjustment Grp / No. Item Function Range Initial Note Target Red Real/Natural-X 0 - 1000 Target Red Real/Natural-Y 0 - 1000 Target Red Cinema-X 0 - 1000 Target Red Cinema-Y 0 - 1000 Target Green Dynamic-X 0 - 1000 Target Green Dynamic-Y 0 - 1000...
  • Page 53 Electrical Adjustment Grp / No. Item Function Range Initial Note G SID1FRINV 0 - 255 R SID1FRINV 0 - 255 B SID1FRINV 0 - 255 G SID2FRINV 0 - 255 R SID2FRINV 0 - 255 B SID2FRINV 0 - 255 CXD2550_TG SHP_R 0 - 127...
  • Page 54 Electrical Adjustment Grp / No. Item Function Range Initial Note SVCJD_WEC_GA_RGT Type L / Type R 0 - 1 0 / 1 SVCJD_WEC_BA_RGT 0 - 1 0 / 1 SVCJD_WEC_RB_DWN 0 - 1 SVCJD_WEC_GB_DWN 0 - 1 SVCJD_WEC_BB_DWN 0 - 1 SVCJD_WEC_RB_RGT 0 - 1 1 / 0...
  • Page 55 0: 19200bps 1: 9600bps 0 - 1 CABLE SW Long Cable 0: Disable 1: Enable 0 - 1 0: Disable (Sanyo Serial Command Enable) PW Debug Command Enable 0 - 1 1: Enable (PW Debug Mode) Device Refresh Disable 0: Enable 1: Disable...
  • Page 56 Electrical Adjustment Grp / No. Item Function Range Initial Note ADC Device Select for Analog PC 0 = ISL51002, 1 = PW392 AFE 0 - 1 ADC Device Select for Component 0 = ISL51002, 1 = PW392 AFE 0 - 1 Component/RGB Auto SW 0: Disable 1: Enable 0 - 1...
  • Page 57 Electrical Adjustment Grp / No. Item Function Range Initial Note Clog Auto Coolin Enable Auto Cleaning at Clogged (0: Disable 1: Eanble) 0 - 1 Scroll Fail Auto Cooling Enable Auto Cleaning at Scroll Error (0: Disable 1: Eanble) 0 - 1 Timer Force Scroll Enable Forced Scroll when Filter Timer reached 0 - 1...
  • Page 58 Electrical Adjustment Grp / No. Item Function Range Initial Note Filter 1st Cartridge Scroll Time 1 0 - 32767 9999 Filter 1st Cartridge Scroll Time 2 0 - 32767 9999 Filter 1st Cartridge Scroll Time 3 0 - 32767 9999 Filter 1st Cartridge Scroll Time 4 0 - 32767 9999...
  • Page 59 Electrical Adjustment Grp / No. Item Function Range Initial Note 0: Calibration executed correctly 10: Out of Range Offset Min. Press Sensor Log 20: Out of Range Offset Max. 99: Calibration not excuted Fan Voltage Adjustment Fan 1 Min Adjust (DAC) 0-255 * Fan voltage adj.
  • Page 60 Electrical Adjustment Grp / No. Item Function Range Initial Note Normal Fan1 Min 0000-9990 Normal Fan1 Max 0000-9990 Normal Fan2 Min 0000-9990 Normal Fan2 Max 0000-9990 Normal Fan3,4 Min 0000-9990 Normal Fan3,4 Max 0000-9990 Normal Fan5 Min 0000-9990 Fan Spinning Set at Normal (Min/Max) (0.1V) Normal Fan5 Max 0000-9990 Normal Fan6 Min...
  • Page 61 Electrical Adjustment Grp / No. Item Function Range Initial Note OFFSET AREA H START Black Level Acq. Area H Start 0 - 1000 OFFSET AREA V START Black Level Acq. Area V Start 0 - 1000 GAIN AREA H START White Level Acq.
  • Page 62 Electrical Adjustment Grp / No. Item Function Range Initial Note Composite (PAL) Composite / S-Video Disp Dots 0 - 4095 H Back Porch 0 - 4095 V Back Porch 0 - 4095 Disp Line 0 - 4095 Composite (SECAM) Composite / S-Video Disp Dots 0 - 4095 H Back Porch...
  • Page 63 Electrical Adjustment Grp / No. Item Function Range Initial Note YCbCr (575P) Total Dots 0 - 4095 1728 Disp Dots 0 - 4095 1380 H Back Porch 0 - 4095 V Back Porch 0 - 4095 Disp Line 0 - 4095 Clamp 0 - 4095 Clamp Width...
  • Page 64 Electrical Adjustment Grp / No. Item Function Range Initial Note Disp Line 0 - 4095 1006 Clamp 0 - 4095 Clamp Width 0 - 4095 (SUB) H Back Porch 0 - 4095 (SUB) V Back Porch 0 - 4095 (SUB) Clamp 0 - 4095 (SUB) Clamp Width 0 - 4095...
  • Page 65 Electrical Adjustment Grp / No. Item Function Range Initial Note V Back Porch 0 - 4095 Disp Line 0 - 4095 Clamp 0 - 4095 Clamp Width 0 - 4095 (SUB) H Back Porch 0 - 4095 (SUB) V Back Porch 0 - 4095 (SUB) Clamp 0 - 4095...
  • Page 66 Electrical Adjustment Grp / No. Item Function Range Initial Note (SUB) V Back Porch 0 - 4095 (SUB) Clamp 0 - 4095 (SUB) Clamp Width 0 - 4095 RGB Video (1080i - 60) Total Dots 0 - 4095 2200 Disp Dots 0 - 4095 1920 H Back Porch...
  • Page 67 Electrical Adjustment Grp / No. Item Function Range Initial Note (SUB) Clamp 0 - 4095 (SUB) Clamp Width 0 - 4095 RGB Video (1080P - 24) Total Dots (Read only) 0 - 4095 2750 Disp Dots 0 - 4095 1920 H Back Porch 0 - 4095 V Back Porch...
  • Page 68 Electrical Adjustment Grp / No. Item Function Range Initial Note Ye Auto : PC Dynamic: 100 - 5000 5000 LIMIT_CONTRAST Ye Auto : PC Dynamic : RESULT CONTRAST * Read only CAL_CONT Ye Auto : PC Dynamic : Used Rate at Black Balance (x0.001) 100 - 5000 1000 CONT_USE...
  • Page 69 Electrical Adjustment Grp / No. Item Function Range Initial Note Ye Auto : AV Cinema : F_SXY_1 x0.001 0 - 1999 Ye Auto : AV Cinema: 100 - 5000 1400 LIMIT_CONTRAST Ye Auto : AV Cinema : CAL_CONT RESULT CONTRAST * Read only Ye Auto : AV Cinema : CONT_USE Used Rate at Black Balance (x0.001) 100 - 5000 Auto Gamma Adjustment (Ye Off) Parameter setting for Auto Gamma Adj.
  • Page 70 Electrical Adjustment Grp / No. Item Function Range Initial Note Ye Off : AV Natural : CAL_CONT RESULT CONTRAST * Read only Ye Off : AV Natural : CONT_USE Used Rate at Black Balance (x0.001) 100 - 5000 Ye Off : AV Cinema : LVL_USE x0.01 1 - 999 Ye Off : AV Cinema : W_SXY_0...
  • Page 71 Electrical Adjustment Grp / No. Item Function Range Initial Note Ye Multi : AV Standard: 100 - 5000 1200 LIMIT_CONTRAST Ye Multi : AV Standard : RESULT CONTRAST * Read only CAL_CONT Ye Multi : AV Standard : Used Rate at Black Balance (x0.001) 100 - 5000 CONT_USE Ye Multi : AV Natural : LVL_USE...
  • Page 72: Chassis Description

    Chassis Description Chassis over view -72-...
  • Page 73: Input & Signal Processing Stage

    Chassis Description Input & signal processing stage -73-...
  • Page 74: Lcd Drive Stage

    Chassis Description LCD drive stage 4LCD_SW_NIOS Q7403 4LCD_SCL 4LCD_SDA -74-...
  • Page 75: Lamp Control Stage

    Chassis Description Lamp control stage -75-...
  • Page 76: Fan Control Stage

    Chassis Description Fan control stage TPFN5 FN902 (PANEL) K78F D7722 IC7721 FAN5 Q7792 Q7782 PF_FN902 FAN_ENB1 FAN_CONT5 Q7722 TPFN6 FN901 (PANEL) K78G D7702 IC7701 FAN6 Q7793 Q7783 PF_FN901 FAN_ENB3 TPFN4 FAN_CONT6 Q7702 FN904 (LAMP) K78E D7891 Q7784 IC7881 FAN6 Q7891 PF_FN904 FAN_CONT4 TPFN7...
  • Page 77: Motor Control Stage

    Chassis Description Motor control stage FOCUS FOCUS+_EX FOCUS+ IC5501 FOCUS DRIVE <BA6287> FOCUS-_EX FOCUS- ZOOM ZOOM+_EX ZOOM+ IC5521 ZOOM DRIVE <BA6287> ZOOM-_EX ZOOM- IC1872 BUFFER IC6531 <TC74ACT> LENS SHIFT <TC7W53> UP/DOWN LENS_UD_PWM LENS_DOWN IC6501 UP/DOWN DRIVE <BA6920> IC4801 LENS_UD_SW LENS_UP LENS SHIFT EXPANDER LEFT/RIGHT...
  • Page 78: Bus Control Stage

    Chassis Description Bus control stage DSub15 DVI-D -78-...
  • Page 79: Led Drive & Rc Control Stage

    Chassis Description LED drive & RC control stage -79-...
  • Page 80: Power Supply & Power Failure Circuit

    Chassis Description Power supply & power failure circuit PF_25V IC7431 S16V IC1391 Q7432 S2.5V_USB Q7433 ON_25V PF_GAM IC5651 S1.8VPW IC3516 HVDD VVDD S3.3V1 PNL15V_ON PF_GAM IC5611 IC5661 S3.3V1 S1.8VPWA IC3511 15V_SHR ON_1.8V SH15V_ON PF_GAM IC5631 IC2271 S3.3VPWA S2.6VPW IC3531 15V_SHG IC5674 S3.3VPW SH15V_ON...
  • Page 81: Indicators And Projector Condition

    Chassis Description Indicators and Projector Condition Check the indicators for the projector condition. The projector is operating normally. Indicators Projector condition LAMP WARNING WARNING LAMP/ POWER SHUTTER REPLACE FILTER TEMP. green red/blue orange orange The projector is off. (The AC power cord is unplugged.) The projector is in stand-by mode.
  • Page 82 Chassis Description the projector is detecting abnormal condition. Indicators Projector condition LAMP/ LAMP WARNING WARNING POWER SHUTTER REPLACE FILTER TEMP. green red/blue orange orange The temperature inside the projector is elevated close to the ✽ ✽ ❖ abnormally high level. The temperature inside the projector is abnormally high.
  • Page 83 Chassis Description the projector is detecting abnormal condition. Indicators Projector condition LAMP/ LAMP WARNING WARNING POWER SHUTTER REPLACE FILTER TEMP. green red/blue orange orange If the filter counter reached a time set in the timer setting, a ✽ ✽ ✽ Filter replacement icon (Fig.2) appears on the screen and the WARNING FILTER indicator on the top panel lights up.
  • Page 84: Power Failure Detection System

    Chassis Description Power failure detection system detection of power failure Projector provides a protection circuit to prevent the secondary failure when the power failure, fans failure or tem- perature failure occurs on the projector. The power failure detection lines "PF_AV", "PF_AD", etc. are connected to the main power supplies and fans.
  • Page 85: Power Failure Detection Tree

    Chassis Description Power failure detection tree S6V Line DETECTION IC1391 S2.5V_USB LINE NAME ERROR INFO. IC5651 S1.8VPW S3.3V1 IC5611 IC5661 S3.3V1 S1.8VPWA ON_1.8V IC5631 IC2271 S3.3VPWA S2.6VPW IC5674 S3.3VPW MAIN, PF_PIC IC6402 S1.2V_PIC1 S1.2V_PIC1D FPGA_ON MAIN, KEYSTONE PF_KS IC2371 S1.8VSK_KS S1.8VMPLL_KS S4.3V2 S1.8VAA_KS...
  • Page 86 Chassis Description S16V Line and others DETECTION LINE NAME ERROR INFO. S16V PF_25V MAIN, IC7431 Q7432 To: S6V line Q7433 ON_25V PF_GAM IC3516 HVDD VVDD PNL15V_ON IC3511 15V_SHR SH15V_ON IC3531 15V_SHG SH15V_ON IC3551 15V_SHB SH15V_ON IC6612 15V_LNS Q6613 IC_RESET MAIN, PF_9V IC6606 10VA...
  • Page 87: Error History Log

    Chassis Description Error History Log This projector provides the error history log function. To Item Data Group (Error Code) check the logs, you need to enter the service mode and <- Latest Error select Group No. "220" and Item No. "0" to "49". The error ✻...
  • Page 88: Diagnosis Of Power Failure With Rs-232C Port

    Chassis Description Diagnosis of Power Failure with RS-232C port This projector provides a function to get the error information of the projector by using the RS-232C serial port for the power failure diagnosis. The further error information of the power failure and fan failure can be found out by using this function. Diagnosis procedure Connect a RS-232C serial cross cable to CONTROL PORT on the projector and serial port on the PC.
  • Page 89: Serial Control Interface

    Chassis Description Serial Control Interface This projector provides a function to control and monitor the projector's operations by using the RS-232C serial port. Operation Connect a RS-232C serial cross cable to CONTROL PORT on the projector and serial port on the PC. Launch a communication software "Hyper terminal"...
  • Page 90: Status Read Command

    Chassis Description Status read command Format The command is sent from PC to the projector with the format below; 'CR' [Command] 'CR' Command: one character (refer to the command table below. The projector decodes the command and returns the 'Character string' with the format below; command Function Projector return...
  • Page 91: Control Port Functions

    Control Port Functions System Control I/O Port Functions (PW392, IC301) PORT SIGNAL FUNCTIOM NOTE HSOUT H SYNC Input LENS_L_POSI_EX Lens Shift L Detect Input PW_SDA3 IIC Bus 3 PF_9V Power Fail Input 9V L: Error KEY11 Keypad Input KEY31 Keypad Input KEY03 Keypad Input IN0HS...
  • Page 92: I/O Expander (Te7783, Ic4801)

    Control Port Functions PORT SIGNAL FUNCTIOM NOTE CR_IN3_PW CR IN3 input U1/U2 G_IN2_PW G IN2 Input B_IN2_PW B IN2 Input R_IN2_PW R IN2 Input INPUT2_VS_EX V-Sync Input2 INPUT1_VS_EX V-Sync Input1 INPUT1_HS_EX H-Sync Input1 INPUT2_HS_EX H-Sync Input12 AG10 FILTER_COUNT Filter Scroll Counter Input AG12 EX_PW_UART UART for S Port...
  • Page 93: Fpga (Xc3S50A, Ic5201)

    Control Port Functions FPGA (XC3S50A, IC5201) PORT SIGNAL FUNCTION NOTE -BNC/RCA BNC/RCA Switch Output -IN1/IN2 IN1/IN2 Switch Output HSOUT H-Sync Input FRT_HS_OUT H-Sync Output for FRT IN0VS V Sync Output IN0HS H Sync Output CG_HSYNC H-Sync Input from AD CG_VSYNC V-Sync Input from AD SI_HS H-SYnc Input from SI...
  • Page 94: Ic Block Diagrams

    IC Block Diagrams ● AD8183 <Amp-SW, IC2001, IC5001> ● BA6287 <Motor Drive Focus, Zoom, Shutter IC5501, IC5521, IC5561> -94-...
  • Page 95 IC Block Diagrams ● BA6920 <Motor Drive Lens Shift Up/Down, Left/Right, IC6501, IC6521> ● BA7078 <Sync Separator, 1011> -95-...
  • Page 96 IC Block Diagrams ● CXA7010R <S&H, IC501, IC551, IC1501, IC1551, IC2501, IC2551> ● CXD3550 <Digital Gamma Shift & LCD Driver, IC401> -96-...
  • Page 97 IC Block Diagrams ● ISL51002 <A/D Converter, IC2201> ● M62393 <DAC, IC7801> -97-...
  • Page 98 IC Block Diagrams ● MXA2500 <Dual Axis Accelerometer, IC1881, IC1882> ● NJM2671 <Motor Controller, IC5541> -98-...
  • Page 99 IC Block Diagrams ● PW392 <Scaler, IC301> ● PW610 <Keystone, IC2301> -99-...
  • Page 100 IC Block Diagrams ● TE7783 <I/O Expander, IC4801> -100-...
  • Page 101: Mechanical Parts List

    KY2-HP7000L00 Mechanical Parts List Cabinet Parts Location -101-...
  • Page 102 KY2-HP7000L00 Mechanical Parts List Lens Shift Assembly M02-4 M02-2 M02-1 M02-3 Filter Holder Assembly -102-...
  • Page 103 KY2-HP7000L00 Mechanical Parts List Shutter assembly -103-...
  • Page 104 KY2-HP7000L00 Mechanical Parts List Panel/Prism Assembly L02L L02r Refer to the chapter of optical disassembly for the mounting direction of each part. (Green) L02L-2G/L02r-2G L02L-2B/L02r-2B L02L-1G/L02r-1G L02L-1B/L02r-1B (Blue) L02L-2r/L02r-2r L02L-1r/L02r-1r Note: Parts for L02-1 and L02-2 differs according to type of LCD panel/prism (red) assembly.
  • Page 105 KY2-HP7000L00 Mechanical Parts List Polarized-In Assembly Refer to the chapter of optical disassembly for the mounting direction of each part. (Green) (Blue) L04-G L04-B (red) L03-r L04-r -105-...
  • Page 106 KY2-HP7000L00 Mechanical Parts List In the Optical Unit Refer to the chapter of optical disassembly for the mounting direction of each part. L01-11 L01-3 L01-5 L01-7 L01-8 L01-13 L01-10 L01-4 L01-6 L01-7 L01-12 L01-1 L01-2 L01-9 Note: The parts indicated with (i) are fixed with the adhesive onto the optical base bottom, so these parts are not the replaceable parts.
  • Page 107 KY2-HP7000L00 Mechanical Parts List ● Accessories (see accessories parts list) REMOTE CONTROL QUICK SETUP GUIDE CD-ROMs VGA CABLE AC CORD LENS SPACER MOUNTING LENS ASSY LENS COVER ASSY -107-...
  • Page 108: Mechanical Parts List

    KY2-HP7000L00 Mechanical Parts List Mechanical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description M02 610 334 3501 COMPL,HOLDER LNS SHIFT-KC3A (Inlcuding Key No. M02-1 to M02-4) PACKING MATERIALS M02-1 910 306 6630 ASSY,PWB,LENS-BASE NET MR3A M02-2 610 334 3891 ASSY,HOLDER MTR LNS-KC3A 610 357 0594 CARTON CASE-KY2AL M02-3...
  • Page 109 KY2-HP7000L00 Mechanical Parts List Key No. Part No. description Key No. Part No. description L02R-1R 645 103 5950 OPTICAL FILTER (ICV) L02R-1G 645 103 5943 OPTICAL FILTER (ICV) L02R-1B 645 103 5950 OPTICAL FILTER (ICV) L02R-2R 645 105 0625 POLARIZED GLASS(OUT/R)1 L02R-2G 645 105 0632 POLARIZED GLASS(OUT/G)1 L02R-2B 645 105 0656 POLARIZED GLASS(OUT/B)1 Common L03-R 645 103 0726 POLARIZED GLASS(IN/R) L04-R 645 105 0618 POLARIZED GLASS(IN/R)1 L04-G 645 105 1653 POLARIZED GLASS(IN/G)2 L04-B...
  • Page 110: Electrical Parts List

    KY2-HP7000L00 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
  • Page 111: Electrical Parts Location

    KY2-HP7000L00 Electrical Parts List Electrical Parts Location ● Assemblied Boards A901 Power Board LED Board AV Board Main Board Control Board Cover SW Board RC Front Board Filter SW Board A901 Ballast Board Sensor Board ● Out Of Circuit Board SW905 FN905 Thermal...
  • Page 112: Electrical Parts List

    KY2-HP7000L00 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description 305 173 9618 TR 2SA1235A1E Q1343 305 147 2218 TR 2SA1037AK-S-T146 ASSEMBLED BOARDS 405 220 3016 TR ISA1235AC1F 305 134 5928 TR 2SA1037AK-T146-R A800 610 356 6979 ASSY,PWB,MAIN KY2AL 405 220 3115 TR ISA1235AC1E...
  • Page 113 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 163 1615 TR 2SC2812N-L6-TB0 Q382 305 211 1918 TR RJU002N06 Q4621 305 015 8727 TR 2SC2812-L6-TB 305 173 9915 TR 2SC3928A1S 305 014 4512 TR 2SC2412K T146 R Q5863 305 217 7518 TR RN1102 TE85L 305 014 4611 TR 2SC2412K T146 S Q5864 305 147 2218 TR 2SA1037AK-S-T146 305 015 8925 TR 2SC2812-L7-TB 405 220 3016 TR ISA1235AC1F 305 134 5928 TR 2SA1037AK-T146-R 305 163 1615 TR 2SC2812N-L6-TB0 405 220 3115...
  • Page 114 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 163 1615 TR 2SC2812N-L6-TB0 Q7436 305 217 4913 TR RN1111 TE85L Q7702 305 139 7719 TR IMZ1A-T108 305 173 9915 TR 2SC3928A1S Q7843 305 015 8727 TR 2SC2812-L6-TB Q7722 305 139 7719 TR IMZ1A-T108 Q7782 305 015 8727 TR 2SC2812-L6-TB 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8925 TR 2SC2812-L7-TB...
  • Page 115 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description IC7431 309 506 8910 IC FA7700V-TE1 IC1873 309 330 2511 IC TC7SH04FU-(TE85L) IC1875 310 362 6603 IC TC74ACT541FT IC7701 409 685 9415 IC MP2307DN IC1881 309 644 3310 IC MXA2500EL IC7721 409 685 9415 IC MP2307DN IC211 309 536 5514 IC AD8074ARUZ-REEL IC7801 309 458 3414 IC M62393FP IC221 309 536 5514 IC AD8074ARUZ-REEL IC7802 309 301 5510...
  • Page 116 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K C1339 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C1422 303 438 0219 CERAMIC 0.1U K C1341 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C1423 303 438 0219 CERAMIC 0.1U K C1342...
  • Page 117 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C1551 403 455 1616 CERAMIC 10U K 303 409 3426 CERAMIC 0.1U K C1472 303 438 0219 CERAMIC 0.1U K C1552 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C1473 303 438 0219 CERAMIC 0.1U K C1553 303 276 1317 CERAMIC 1000P K...
  • Page 118 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C2224 303 438 0219 CERAMIC 0.1U K C1883 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C1884 303 438 0219 CERAMIC 0.1U K C2225 303 441 9810 CERAMIC 0.01U K 303 409 3426 CERAMIC 0.1U K C2226 303 438 0219 CERAMIC 0.1U K...
  • Page 119 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K C2311 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C2347 303 438 0219 CERAMIC 0.1U K C2312 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C2348 303 438 0219 CERAMIC 0.1U K C2313...
  • Page 120 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C2444 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C2383 303 443 9214 CERAMIC 22U M 6.3V 303 409 3426 CERAMIC 0.1U K 303 392 5015 CERAMIC 22U M 6.3V C2446 303 276 1317 CERAMIC 1000P K C2391 403 455 1012 CERAMIC 1U K C2447 303 438 0219...
  • Page 121 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 398 5415 ELECT 47U M C2497 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C2571 303 437 4614 CERAMIC 10U K C2572 303 367 0410 CERAMIC 0.1U K C2498 303 276 1317 CERAMIC 1000P K C2499 303 438 0219 CERAMIC 0.1U K C2573 303 367 0410 CERAMIC...
  • Page 122 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C343 403 455 1012 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K C337 303 438 0219 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K C3431 403 455 1012 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K C338 303 438 0219 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K C3432...
  • Page 123 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C3511 303 367 0410 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K C3468 403 455 1012 CERAMIC 1U K C3513 303 374 7815 ELECT 100UM 303 433 1112 CERAMIC 1U K 303 444 0111 ELECT 100U M C3469 403 455 1012 CERAMIC 1U K 303 376 3112 ELECT 100U M 303 433 1112...
  • Page 124 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 392 5015 CERAMIC 22U M 6.3V C3564 403 455 1616 CERAMIC 10U K C379 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C3565 403 455 1616 CERAMIC 10U K C3566 303 438 0219 CERAMIC 0.1U K C381 403 455 1012 CERAMIC...
  • Page 125 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C464 303 276 1317 CERAMIC 1000P K 303 409 3426 CERAMIC 0.1U K C421 303 438 0219 CERAMIC 0.1U K C465 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C422 303 276 1317 CERAMIC 1000P K C466 303 438 0219 CERAMIC 0.1U K...
  • Page 126 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C4831 303 438 0219 CERAMIC 0.1U K C5229 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C4832 303 443 9214 CERAMIC 22U M 6.3V C523 303 367 0410 CERAMIC 0.1U K...
  • Page 127 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C5654 303 438 0219 CERAMIC 0.1U K C552 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C5655 303 441 9810 CERAMIC 0.01U K C5521 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C5657 303 438 0219 CERAMIC 0.1U K...
  • Page 128 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C6693 303 367 0410 CERAMIC 0.1U K C589 303 276 1317 CERAMIC 1000P K C5891 403 455 1012 CERAMIC 1U K C6694 303 438 0219 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K C5892 403 455 1616 CERAMIC 10U K C6696 403 455 1616 CERAMIC...
  • Page 129 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C7872 303 438 0219 CERAMIC 0.1U K C7736 403 455 1616 CERAMIC 10U K C7792 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C7873 303 438 0219 CERAMIC 0.1U K C7793 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K...
  • Page 130 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C8018 303 438 0219 CERAMIC 0.1U K C8242 303 438 0219 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C802 303 439 8412 CERAMIC 2.2U M 6.3V C8243 303 438 0219 CERAMIC 0.1U K...
  • Page 131 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R1413 301 294 3016 MT-GLAZE 10K FA 1/16W R1306 301 224 9316 MT-GLAZE 1K JA 1/16W R1307 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R1414 301 294 3016 MT-GLAZE 10K FA 1/16W R1308 301 225 8110 MT-GLAZE 10 JA 1/16W R1421 301 294 3016 MT-GLAZE 10K FA 1/16W...
  • Page 132 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R1566 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R2222 301 225 1210 MT-GLAZE 4.7K JA 1/16W R2223 301 294 3214 MT-GLAZE 47K FA 1/16W R1567 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R2227 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R1569 301 226 1516 MT-GLAZE 0.000 ZA 1/16W...
  • Page 133 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R2581 301 294 3016 MT-GLAZE 10K FA 1/16W R2371 301 298 5412 MT-GLAZE 39K FA 1/16W R2373 301 301 3718 MT-GLAZE 2K FA 1/16W R2582 301 299 4810 MT-GLAZE 2.7K FA 1/16W R2374 301 301 3718 MT-GLAZE 2K FA 1/16W R2583 301 294 3016 MT-GLAZE 10K FA 1/16W...
  • Page 134 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R3487 301 225 0312 MT-GLAZE 33 JA 1/16W R3423 301 225 1814 MT-GLAZE 47 JA 1/16W R3424 301 224 9316 MT-GLAZE 1K JA 1/16W R349 301 224 9019 MT-GLAZE 10K JA 1/16W R3425 301 224 9316 MT-GLAZE 1K JA 1/16W R3490 301 225 1814 MT-GLAZE 47 JA 1/16W...
  • Page 135 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R4719 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R3587 301 294 3016 MT-GLAZE 10K FA 1/16W R359 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R472 301 264 4616 MT-GLAZE 180 FA 1/10W R361 301 225 0213 MT-GLAZE 3.3K JA 1/16W R4721 301 226 1516 MT-GLAZE 0.000 ZA 1/16W...
  • Page 136 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R5269 301 298 5412 MT-GLAZE 39K FA 1/16W R4885 301 224 9019 MT-GLAZE 10K JA 1/16W R4886 301 224 9019 MT-GLAZE 10K JA 1/16W R527 301 224 9316 MT-GLAZE 1K JA 1/16W R4887 301 224 9019 MT-GLAZE 10K JA 1/16W R528 301 259 2115 MT-GLAZE 1 JA 1/16W...
  • Page 137 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R5868 301 225 1319 MT-GLAZE 470 JA 1/16W R5632 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R5633 301 294 3115 MT-GLAZE 1K FA 1/16W R5869 301 287 2227 MT-GLAZE 22K FA 1/16W R5634 301 287 2227 MT-GLAZE 22K FA 1/16W R5870 301 224 9316 MT-GLAZE 1K JA 1/16W...
  • Page 138 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R7705 301 224 9019 MT-GLAZE 10K JA 1/16W R6601 301 224 8913 MT-GLAZE 100K JA 1/16W R6602 301 294 3016 MT-GLAZE 10K FA 1/16W R7706 301 294 3511 MT-GLAZE 27K FA 1/16W R6603 301 294 3511 MT-GLAZE 27K FA 1/16W R7707 301 294 2811 MT-GLAZE 2.2K FA 1/16W...
  • Page 139 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R8039 301 225 0312 MT-GLAZE 33 JA 1/16W R7858 301 224 9316 MT-GLAZE 1K JA 1/16W R7861 301 261 1014 MT-GLAZE 2.4K JA 1/16W R804 301 224 9019 MT-GLAZE 10K JA 1/16W R7862 301 294 3313 MT-GLAZE 15K FA 1/16W R8041 301 225 0312 MT-GLAZE 33 JA 1/16W...
  • Page 140 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description RB2362 945 037 0824 R-NETWORK 22X4 1/16W 945 047 6113 R-NETWORK 220X4 1/32W RB1408 945 037 4372 R-NETWORK 220X4 1/16W 945 034 5051 R-NETWORK 22X4 1/32W 945 047 6113 R-NETWORK 220X4 1/32W RB2363 945 037 0824 R-NETWORK 22X4 1/16W RB1409 945 037 4372 R-NETWORK 220X4 1/16W 945 034 5051 R-NETWORK 22X4 1/32W 945 047 6113 R-NETWORK 220X4 1/32W RB2501 945 037 0817 R-NETWORK 0X4 1/16W 945 036 3529 R-NETWORK 0X4 1/32W RB1411 945 037 4372...
  • Page 141 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description RB404 945 049 0690 R-NETWORK 33X4 1/16W 945 036 0986 R-NETWORK 47X4 1/32W RB336 945 037 0831 R-NETWORK 47X4 1/16W 645 049 0675 R-NETWORK 33X4 1/32W RB406 945 049 0690 R-NETWORK 33X4 1/16W 945 036 0986 R-NETWORK 47X4 1/32W RB337 945 037 0831 R-NETWORK 47X4 1/16W 645 049 0675 R-NETWORK 33X4 1/32W RB407 945 049 0690 R-NETWORK 33X4 1/16W 945 036 0986 R-NETWORK 47X4 1/32W RB338 945 028 0710 R-NETWORK 10KX4 1/16W 645 049 0675...
  • Page 142 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 945 034 5051 R-NETWORK 22X4 1/32W L1008 645 092 3494 IMPEDANCE,90 OHM P RB449 945 037 0824 R-NETWORK 22X4 1/16W L1009 645 092 3494 IMPEDANCE,90 OHM P 945 034 5051 R-NETWORK 22X4 1/32W L1341 945 050 8449 IMPEDANCE,1000 OHM P RB451 945 037 0824 R-NETWORK 22X4 1/16W L1351 945 041 1978 INDUCTOR,330 OHM 945 034 5051 R-NETWORK 22X4 1/32W L1352 945 032 8344 INDUCTOR,39U J RB452 945 037 0824...
  • Page 143 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description L821 645 092 3616 IMPEDANCE,22 OHM P L417 301 226 1516 MT-GLAZE 0.000 ZA 1/16W L418 301 226 1516 MT-GLAZE 0.000 ZA 1/16W L822 645 092 3616 IMPEDANCE,22 OHM P L419 301 226 1516 MT-GLAZE 0.000 ZA 1/16W L823 645 092 3616 IMPEDANCE,22 OHM P L421 301 226 1516 MT-GLAZE 0.000 ZA 1/16W L824...
  • Page 144 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description TPOG10 645 059 7695 TERMINAL,EARTH TPOG11 645 059 7695 TERMINAL,EARTH TPOG12 645 059 7695 TERMINAL,EARTH A6600 610 356 6993 ASSY,PWB,SENSOR KY2AL TPOG13 645 059 7695 TERMINAL,EARTH TPOG14 645 059 7695 TERMINAL,EARTH CAPACITOR TPOG15 645 059 7695 TERMINAL,EARTH C1801 303 438 0219 CERAMIC 0.1U K TPOG16 645 059 7695 TERMINAL,EARTH 303 409 3426...
  • Page 145 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 015 8925 TR 2SC2812-L7-TB C1023 303 367 0410 CERAMIC 0.1U K 305 163 1615 TR 2SC2812N-L6-TB0 C1024 303 367 0410 CERAMIC 0.1U K 305 173 9915 TR 2SC3928A1S C1025 303 367 0410 CERAMIC 0.1U K Q2001 305 217 4913 TR RN1111 TE85L C1026 303 157 3614 CERAMIC 100P J Q2002 305 217 4913 TR RN1111 TE85L C1027...
  • Page 146 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C5002 303 367 0410 CERAMIC 0.1U K R1023 301 255 6513 MT-GLAZE 100 JA 1/10W C5003 303 367 0410 CERAMIC 0.1U K R1024 301 255 6513 MT-GLAZE 100 JA 1/10W C5004 303 367 0410 CERAMIC 0.1U K R1026 301 150 6212 MT-GLAZE 1K JA 1/10W C5005 303 367 0410 CERAMIC...
  • Page 147 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R8311 301 256 6314 MT-GLAZE 47K JA 1/10W R2021 301 255 6513 MT-GLAZE 100 JA 1/10W R2029 301 255 6513 MT-GLAZE 100 JA 1/10W R8312 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R8313 301 256 6314 MT-GLAZE 47K JA 1/10W R2035 301 150 5819 MT-GLAZE 100K JA 1/10W...
  • Page 148 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description L8302 945 086 6037 IMPEDANCE,330 OHM P C1691 303 281 2415 CERAMIC 0.22U K C1692 303 155 1612 CERAMIC 33P J DIODE C1693 303 155 1612 CERAMIC 33P J D1001 407 273 8215 ZD DIODE DZ2J068M0L C2851 303 316 5411 CERAMIC 1U K D1002 407 273 8215 ZD DIODE DZ2J068M0L C2852 303 387 5310 ELECT...
  • Page 149 KY2-HP7000L00 Electrical Parts List Key No. Part No. description Key No. Part No. description -149-...
  • Page 150 SANYo electric co., Ltd. (KY2AL) Nov. 2011 DC 50 Printed in Japan...
  • Page 151: Diagrams & Drawings

    PLC-HP7000L KY2-HP7000L00 these schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KY2-HP7000L00 model PLc-HP7000L. File with the service manual No. SM5111371-00 Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.
  • Page 152: Parts Description And Reading In Schematic Diagram

    KY2-HP7000L00 Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and resistor reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
  • Page 153 KY2-HP7000L00 Pin description of diode, transistor and IC ● diode Diode K: Cathode A: Anode ● transistor/Fet Transistor/FET C: Collector D: Drain B: Base G: Gate Index E: Emitter S: Source C1 C2 C1 C2 ● Ic (GND) RESET (IN) (OUT) Index Index...
  • Page 154: Note On Soldering

    Note on Soldering do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition ratio solder in order to help preserve the environment. by weight given in the table below. Do not use solders Because of this, be sure to use lead-free solder which do not meet these conditions.
  • Page 155: Schematic Diagrams

    Schematic Diagrams 非充電部 充電部 COLD L901 J0KG00000012 CN6C FOR PJ-NET THERMAL PROTECTOR (SET TO OPEN AT 115+/-5°C) PBS COOLING FAN Indication of Signals / K78H (INTAKE) K1KA03AA0104 FN908 1AV4M10B45503 Power Failure, Fan Failure Detection Signals A902 cAutIoN LAMP COOLING FAN - NO POWER when one of those signals detects a failure.
  • Page 156 R1001 SC1001 D4EDY6100001 D0GB151ZA063 IC5001 R1002 K11A S-5V AD8183ARUZ D0GB151ZA063 INPUT1 R GND K1FB315A0004 SC1002 R1003 IC5001 D4EDY6100001 D0GB151ZA063 C1AB00003455 R_IN1 C5003 R1034 AD8183ARUZ-REEL7 R1004 D0GB101JA096 F1H1H104A913 D0GB151ZA063 K11A-1 5VDDC IN0A K21A K11A-2 G GND K11A-12 <SELECTER BUFFER> R1087 PC-RGB SC1003 R1005 DVI_DDC_SW...
  • Page 157 IC262 <TO:IC5201> 74LVC125APW S3.3VPWA IC262 C0JBAZ000851 R2258 IC261 D0GA103ZA033 Q2252 A3.3V_AD IC2251 CG_R[0-9] B1GBCFYY0113 C262 TC7WZ08FU Q2251 PF_AD <TO:IC5201> R261 F1G1C104A077 PQ1LAX95MSPQ B1GBCFYY0113 TP_VS D0GAR00ZA031 <FROM:K10A> HS_IN1 TP_HS C261 R271 IC261 IC2251 D0GAR00ZA031 F1G1C104A077 C0DBEYY00148 R2259 C0JBAA000398 D0GA393ZA033 <TO:IC301> INPUT1_HS_EX HS_IN2 <FROM:K10A>...
  • Page 158 LVDS3- G1BYYYC00014 L806 LVDS3+ LVDS2- G1BYYYC00014 L804 LVDS2+ IC5201 K1KB30AA0016 LVDS1- IC301 L803 FPGA G1BYYYC00014 LVDS1+ LVDS0- L802 G1BYYYC00014 LVDS0+ LVDSC- G1BYYYC00014 L801 LVDSC+ S3.3V0_FRT <TO:IC301> R873 <TO:IC4801> BOX_SW NET_SW K8Z_21 <FROM:IC9826> K8Z_22 IC843 <FROM:IC4801> PJ_UPDATE K8Z_23 C0JBAU000112 R874 K8Z_24 <TO:IC5201>...
  • Page 159 IC4726 TC7WH125FU IC4726 S2.5V_PIC1A C0JBAZ002331 128Mbit PIC_FL_CS <FROM:IC3401> R4730 S3.3VPW R4727 IC1311 R4702 D0GA220JA042 D0GAR00ZA031 IC1331 SERIAL FLASH K4701 ICE_SW_PIC <TO:IC3401> C4726 M13S2561616A R1311 M13S2561616A PIC_ICE_CS <TO:IC4401&IC801> D0GA102ZA033 F1G1C104A077 K1KA20A00310 R4728 S2.6VPW S1.3VREF S2.6VPW S2.6VPW D0GA103JA042 IC1311 R1312 IC1331 R4707 D0GA102ZA033 R4706 C3ABRY000088...
  • Page 160 R7444 IC6403 D0GA103ZA033 Q7436 R6424 B1GBCFYY0113 D0GA103ZA033 Q6407 S16V Q7434 PF_25V B1GBCFYY0113 2.5V REG. B1GBCFYY0113 R7427 Q6406 D0GA104JA042 PF_PIC B1GBCFYY0113 SN6420 Q7432 B1DHCD000023 R7446 R2370 D0GA393ZA033 D0GA103ZA033 Q2372 S4.3V2 R7428 B1GBCFYY0113 R6426 L7431 L7432 D7431 D0GA103JA042 C6418 C6421 Q2371 PF_KS 2.5VPIC2 D0GA393ZA033 J0JGC0000058...
  • Page 161 SN3567 2.5V_DI_TX IC3561 IC3566 SN3562 SN3568 3.3V_DI 2.5V_DI_RX C3564 3.3V_DI 3.3V REG. 2.5V REG. C3563 F1J1C106A059 C3568 SN3563 SN3569 F1J0J2260004 F1J0J2260004 3.3V_SH 2.5V_DI C3565 C3569 R456 R457 IC3561 F1J1C106A059 IC3566 F1J1C106A059 IC1401 D0GA332JA042 D0GA332JA042 C0DBEYY00148 C0DBEYY00148 R451 SHD_SDA R3562 R3567 A3R12E4JFF R452 SHD_SCL...
  • Page 162 R3503 C586 3.3V_SH R3504 F1G1H4710004 TE35R K35R1 R3507 CAL_R CAL_R R3506 1AV4J30B1640G R3508 D0GA472JA042 VCOM_R K35R C536 C593 K1MY92BA0482 F1G1H4710004 C3501 C534 L511 C584 F1K1E1060004 R517 D0GA100JA042 L506 D0GBR00ZA061 L556 VCOM_R J0JYC0000069 Q501 J0JYC0000069 R3501 SHT_R 15V_SHR 15V_SHR 15V_SHR B1HFMLA00001 C526 C576 F1K1E1060004...
  • Page 163 FILTER K10B <TO:LED> K1KA12AA0105 R/C FRONT R6501 IC6501 WINDS C6501 POWER SENSOR D0GR100JA021 F1H1E1050001 CONTROL IC6501 BA6920FP K1KY26AA0929 "K18W" SENSOR 15V_LNS K8L_1 "K18X" "K28B" C0GBG0000032 "CN6A" "K68A" L6511 J0JCC0000413 K8L_2 "K68B" LENS_TOP_EX LENS_TOP_POSI K1KA09AA0104 K1KY03AA0464 L6512 J0JCC0000413 K1KY03AA0932 R6502 K8L_3 LENS_BOT_EX LENS_BOT_POSI D0GR100JA021...
  • Page 164 SCH_KY2AL...
  • Page 165: Printed Wiring Board Drawings

    Printed Wiring Board Drawings ! cAutIoN This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold coNtroL (SIde:B) SeNSor ( SIde:B) sides (secondary circuit) at the same time.
  • Page 166 LENS SHIFT MAIN (SIde:A) CONNECT FRONT “K9K” “K68B” FN902 FN901 “K28B” K35R CONTROL K35B K35B1 PSIG_B PB20 K78F K78G K35B1 PSIG_B “K68A” TPFN5 ACCSENS1 K78F K78G K78A C5851 C3506 ACCSENS1 C1882 TPFN5 R1876 Q5863 R7906 R3500 L6517 L6519 TPFN6 R1882 L6511 L6512 L6513...
  • Page 167 MAIN (SIde:B) C3508 PB22 K8J-G K8J-8 K8J-6 K8J-4 K8J-2 K8H-G K8X-7 K8X-G K8L_12 K8L_10 K8L_8 K8L_6 K8L_4 K8L_2 K78F_3 K78F_2 R3502 TPOG12 K8J-9 K8J-7 K8J-5 K8J-3 K8X-5 K8X-3 K8X-1 K8L_11 K8L_9 K8L_7 K8L_5 K8L_3 IC3501 K78F_1 K78A_1 K8L_1 R3510 C3507 C3678 K78G_3 K78G_2...
  • Page 168 A/V (SIde:A) A/V (SIde:B) MAIN “K10A” C8346 R2029 C3801 C3802 C8347 R1005 R1003 R1001 R2039 R8348 R8347 R8346 R1006 R1004 R1002 C1059 L1014 R1017 R1013 R1010 L1013 L1012 K21A C1091 L1011 C1092 R5015 R5013 R5011 R4012 IC1013 R1034 C4012 Q1013 R1035 Q4001 C5005...

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