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NUMBERS OF THIS INSTANT RECOVERY
GAS FRYER IN THE SPACES PROVIDED.
IMPORTANT:
Keep a copy of your bill of sale. The date on the bill establishes the warranty period should
service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating
commercial fryers are not intended for household use.
The Owner's Guide provides specific operating instructions for your model. Use the Instant
Recovery
®
Gas Fryer only as instructed in this Service Guide.
CONTENTS:
IMPORTANT SAFETY INSTRUCTIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DAMAGE DURING SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DROP-IN FRYER COUNTER CUT-OUT/INSTALLATION . . . . . . . . 1
POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
NATIONAL CODE REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . 2
GAS CONNECTORS & PIPE SIZE . . . . . . . . . . . . . . . . . . . . . . . . . 2
FLEXIBLE GAS CONNECTION
& QUICK DISCONNECT DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . 3
RESTRAINING DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
LEVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PLACING YOUR KEATING FRYER IN OPERATION
FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Keep this manual for training new personnel.
p a r t # 0 3 8 1 4 2
Users Manual
INSTANT RECOVERY
SERIES 2009
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.
RECORD THE MODEL AND SERIAL
. . . . . . . . . . . . . . . . i
®
GAS FRYER
SERIAL NO. ______________________________
®
MODEL NO. _____________________________
KEEP THESE NUMBERS FOR FUTURE REFERENCE.
SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
COOKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TIMER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OIL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CLEANING AND BOIL-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
PREVENTIVE MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . 11
HI-LIMIT CHECK BI-MONTHLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
THERMOSTAT CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
THERMOSTAT BULB POSITIONING . . . . . . . . . . . . . . . . . . . 11-12
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
ORDERING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-30
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-47
WARRANTY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
. . . . . . . . . . . . . . . 11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1-800-KEATING
www.keatingofchicago.com
g a s F r y e r 2 0 0 9
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Table of Contents
Troubleshooting
Related Manuals for Keating Of Chicago Fryer
Summary of Contents for Keating Of Chicago Fryer
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Page 1: Table Of Contents
DAMAGE DURING SHIPMENT ......1 DROP-IN FRYER COUNTER CUT-OUT/INSTALLATION ..1 FIRST STEPS POSITIONING . -
Page 2: For Your Safety
POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT Purchaser should post in a prominent location instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier. WARNING Burns Improper installation can cause damage,... -
Page 3: Introduction
4. Fryers must be properly ventilated and located under an exhaust hood. DROPPING THE FRYER INTO THE COUNTER TOP It is only necessary to place the fryer in such a positon that the front edge overlaps the front raised edge of the opening. -
Page 4: Ventilation
Proper ventilation considerations for efficient operation of the Keating Gas Fryer. It should be installed so that the products of combustion are removed efficiently without producing drafts that will interfere with proper burner operation. The intake for the exhaust fan should not be placed close to the flue of the Keating Gas Fryer to insure proper air flow necessary for combustion. -
Page 5: Quick Disconnect Devices
The Keating Gas Fryer will operate at its highest efficiency when properly leveled. Place a level on the fryer from side to side. For fryer on legs, the bottom foot of the leg is adjustable. Turn counterclockwise to increase height, or clockwise to decrease height until level. -
Page 6: Filling
Keating Gas Fryer.) Model AA does not require an electrical connection. Make sure that the Keating Gas Fryer is plugged in. If not your fryer will not operate. Make sure that the main gas valve on the gas supply line to the Keating Gas Fryer is in the “ON”... - Page 7 SERIES 2000 BB MODELS OPERATING INSTRUCTIONS BB CONTROL PANEL – SERIES 2000 START-UP PROCEDURE WARNING: DO NOT START FRYER WITHOUT FIRST FILLING FRY POT. STEP 1. Set "MELT-IDLE-FRY" switch to "IDLE" position and thermostat to the "OFF" position. STEP 2. Turn "MAIN POWER" switch to the "ON"...
- Page 8 SERIES 2000 TS MODELS OPERATING INSTRUCTIONS TS CONTROL PANEL – SERIES 2000 START-UP PROCEDURE WARNING: DO NOT START FRYER WITHOUT FIRST FILLING FRY POT. STEP 1. Set "MELT-IDLE-FRY" switch to "IDLE" position and thermostat to the "OFF" position. STEP 2. Turn "MAIN POWER" switch to "ON"...
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Page 9: Shutdown
CPU CONTROL PANEL SERIES 2000 CPU CONTROL PANEL SERIES 2009 CPU CONTROL PANEL SERIES 2010 START-UP PROCEDURE WARNING: DO NOT START FRYER WITHOUT FIRST FILLING FRY POT. STEP 1. Light mini pilot located next to the left burner when facing fryer. -
Page 10: Timer Programming
The initial investment in the frying system is far less than the total overall costs of oil during the life of the fryer, and with regular filtering, you can realize substantial savings in oil costs, as well as maintenance charges. -
Page 11: Cleaning And Boil-Out
4. Close the drain valve. 5. Fill fryer vessel to “Max” line with water. 6. Set thermostat and turn fryer on to bring water to a gentle boil. Once boil has been reached, turn fryer off. UNDER NO CIRCUMSTANCES SHOULD THE FRYER AND FILTER BE LEFT UNATTENDED DURING BOIL-OUT. - Page 12 8. Close the drain valve. 9. Fill fryer vessel to “Fill Level” line with water. 10. Set thermostat and turn fryer on to bring water to a gentle boil. Once boil has been reached, turn fryer off. UNDER NO CIRCUMSTANCES SHOULD THE FRYER AND FILTER BE LEFT UNATTENDED DURING BOIL-OUT.
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Page 13: Operator Self Help Check List
Thermostat is in the “off” position. Check gas supply. Reset High Limit. NOTE: For a fryer with a Central Filter or Safe & Easy Filter always check the rear drain operating handle before attempting to use the fryer. A safety switch prevents the fryer from operating if the handle is not pushed in completely and latched. -
Page 14: Thermostat Bulb Positioning
5. Adjust bulb so at least 2" of bent portion of it is next to heat transfer tube and tighten compression nut onto compression fitting for fryer 10x11, 18 & up. The end of thermostat bulb should touch the burner tube for 14" fryers. 6. Replace burners. - Page 15 Push in and latch drain valve handle to activate rear drain safety switch. Turn off fryer & turn back on. a. Verify if size of incoming gas line to fryer and manifold gas pressure are adequate. b. Turn fryer and manual gas valve off.
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Page 16: Troubleshooting Chart
10) and replace if necessary. f. Check if Hi-Limit trips at 425º F. If not, replace Hi-Limit. a. Fill fryer up to “Max Level” line as oil will expand when heated. b. Follow recommended cooking production figures in determining proper size of loads c. -
Page 17: Troubleshooting
Turn fryer and manual gas valve off. Let flue cool and remove foreign objects. a. Don’t over fill baskets. b. Fill fryer up to “Fill Level” line or “Max Level” line as oil expands when heated. c. Boil-out fryer. See pages 9 & 10 - Cleaning and boil-out. -
Page 18: Ordering Parts
NOTE: On Drop-In fryers, the model/serial plate is attached to the top of the control panel. WARNING AND OPERATING PLATES All warning and operating plates on the Keating Instant Recovery® Gas Fryer should be in place at all times. If plates are damaged or lost, replace them immediately. -
Page 19: Gas Fryer Assembly
GAS FRYER ASSEMBLY Item # 22 Top & Side Views Top & Side Views Front View Front View Door Catch, Magnet Door Catch, Magnet (Series 2001 to current) (Series 2000 to 11/2001) - Page 20 SERIES 2000 - 2005 RUNNER PILOT ASSEMBLY (Spark Ignition Models - See page 27)
- Page 21 Models: Series 2005 10x11, 14AA & CMG Locknut to Gas Valve Models: Series 2005 18 & 20 AA Locknut to Gas Valve Models: Series 2005 18 - 24 BB & TS Locknut Locknut Models: Series 2005 10x11, 14BB & TS Locknut (Spark Ignition Models - See page 27) Locknut...
- Page 22 CONTROL PANEL AA & CM GAS – SERIES 2000 Control Panel Front B, C Back Panel QTY. DESCRIPTION THERMOSTAT DIAL PLATE 250º-375°F058037 THERMOSTAT KNOB GAS FRYER THERMOSTAT 14AA & 14CM 10×11, 18 & Larger SWITCH ROCKER WHITE ON/OFF HIGH LIMIT TEST SWITCH HIGH LIMIT (RESETTABLE) *BOTTOM MOUNT *BACK MOUNT CONTROL PANEL AA &...
- Page 23 CONTROL PANEL BB GAS – SERIES 2000 Control Panel Front B, C Back Panel QTY. DESCRIPTION THERMOSTAT DIAL PLATE 250°-375ºF 058037 THERMOSTAT KNOB GAS FRYER THERMOSTAT 14” BB, TS, IFM, CPU 10x11, 18” and Larger SWITCH MELT-IDLE-FRY HIGH LIMIT (RESETTABLE) *BOTTOM MOUNT *BACK MOUNT FLAME SWITCH...
- Page 24 PILOT LIGHT PILOT Back Panel - Rear Drain Unit QTY. DESCRIPTION THERMOSTAT DIAL PLATE 250º-375°F THERMOSTAT KNOB GAS FRYER THERMOSTAT 14BB, TS, IFM, CPU 10x11BB, 18BB & LARGER HIGH LIMIT (RESETTABLE) *BOTTOM MOUNT *BACK MOUNT SWITCH TOGGLE MELT-FRY INDICATING LIGHT - AMBER...
- Page 25 (continued) Back Panel (Rear Drain Unit Shown) 058439 QTY. DESCRIPTION THERMOSTAT DIAL PLATE 250°F 053338 THERMOSTAT KNOB contact Keating GAS FRYER THERMOSTAT for assistance 14” BB, TS, IFM, CPU 034357 10x11, 18” & Larger 004341 SWITCH ROCKER WHITE 038168 DIGITAL TIMER 24V...
- Page 26 MOMENTARY (Push to Light) SWITCH ROCKER WHITE MELT FRY INDICATING LIGHT AMBER INDICATING LIGHT GREEN INDICATING LIGHT RED DIGITAL TIMER 24V GAS FRYER THERMOSTAT 14” BB, TS, IFM, CPU 10x11, 18” & Larger THERMOSTAT DIAL PLATE 250ºF THERMOSTAT KNOB FLAME SWITCH...
- Page 27 CONTROL PANEL TS SPARK IGNITION - SERIES 2006 Control Panel Front POWER MELT READY OVER MAX TO COOK TEMP. 1-800-KEATING KEATING OF CHICAGO, INC. Back Panel - Rear Drain Unit Back Panel - Front Drain Unit QTY. DESCRIPTION SWITCH ROCKER WHITE ON/OFF SWITCH ROCKER WHITE MELT - FRY 025726 INDICATING LIGHT GREEN INDICATING LIGHT RED...
- Page 28 CPU CONTROL PANEL SERIES 2007 Control Panel Front Back Panel - Front Drain Unit Back Panel - Rear Drain Unit QTY. DESCRIPTION SWITCH ROCKER WHITE ON/OFF SWITCH ROCKER WHITE MOMENTARY032297 COMPUTER INDICATING LIGHT AMBER INDICATING LIGHT RED FLAME SWITCH RELAY DPDT 24VDC COMPUTER PROBE HIGH LIMIT (RESETTABLE) CIRCUIT BREAKER 3AMP 1 P...
- Page 29 Design Valid Approx. Feb. 2002- Sept. 2004 SPARK IGNITION DESIGN VARIATIONS Design Valid Approx. 1994- 2002 QTY. DESCRIPTION *Not Shown QTY. DESCRIPTION *Not Shown Design Valid Approx. Sept. 2004 - Current QTY. DESCRIPTION *Not Shown SPARK IGNITION ELECTRODE RUNNER PILOT TUBE 10×11 14”...
- Page 30 Figure 6-1 Basket Lift Power Supply Box NOTES 1. A minimum distance of actuator is at full downward stroke. Item 11 should never be bottomed on item 12 when in this location. 2. Actuator shaft should travel 6 3. Distance are to be measured when actuator is powered. 4.
- Page 31 BASKET LIFT POWER SUPPLY BOX 2007 (CPU & NON-CPU) Top View DESCRIPTION TRANSFORMER STEPDOWN 24VAC 100VA RELAY DPDT 24VAC RELAY DPDT 24VAC (CPU MODEL) RECTIFIER 24VDC BUSHING STRAIN RELIEF BUSHING STRAIN RELIEF *Circuit breaker is located under the control panel Side View ”...
- Page 32 ELECTRICAL BOX ASSEMBLY GAS FRYER (TS and BB ONLY) 2000 SERIES QTY. DESCRIPTION TRANSFORMER 120V/240V TO 24V 2 PIN CONNECTOR 9 PIN CONNECTOR FAT MELT 24V 024032 032207 028303 037470...
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Page 33: Wiring Diagrams
SEE INSIDE FRYER DOOR FOR CURRENT WIRING DIAGRAMS CM & AA 2000 ELECTRICAL ASSEMBLY FRONT DRAIN COMPONENT CODES: P – POWER SWITCH TH – THERMOSTAT HL – HIGH LIMIT AA 2007 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER... - Page 34 AA 2010 ELECTRICAL ASSEMBLY FRONT DRAIN BB 2000 ELECTRICAL ASSEMBLY...
- Page 35 Electrical Assembly not shown to scale BB 2000 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER BB 2006 ELECTRICAL ASSEMBLY...
- Page 36 34 X 24 BB 2007 ELECTRICAL ASSEMBLY FRONT DRAIN BB 2006 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER...
- Page 37 34 X 24 BB 2007 ELECTRICAL ASSEMBLY WITH SAFE & EASY 34 X 24 BB 2008 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER ® FILTER...
- Page 38 BB 2006 SPARK IGNITION WITH SAFE & EASY ® FILTER Electrical Assembly not shown to scale TS 2000 ELECTRICAL ASSEMBLY...
- Page 39 TS 2000 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER TS 2007 ELECTRICAL ASSEMBLY FRONT DRAIN...
- Page 40 TS 2007 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER TS 2007 ELECTRICAL ASSEMBLY BASKET LIFT FRONT DRAIN...
- Page 41 TS 2009 ELECTRICAL ASSEMBLY BASKET LIFT FRONT DRAIN TS 2007 ELECTRICAL ASSEMBLY SPARK IGNITION FRONT DRAIN...
- Page 42 TS 2009 ELECTRICAL ASSEMBLY BASKET LIFT FRONT DRAIN TS 2007 ELECTRICAL ASSEMBLY SPARK IGNITION WITH SAFE & EASY ® FILTER...
- Page 43 34 X 24 TS 2007 ELECTRICAL ASSEMBLY FRONT DRAIN 34 X 24 TS 2007 ELECTRICAL ASSEMBLY FRONT DRAIN...
- Page 44 34 X 24 TS 2008 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY FRONT DRAIN 34 X 24 TS 2007 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER...
- Page 45 34 X 24 TS 2008 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER 34 X 24 TS 2007 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY SPARK IGNITION WITH SAFE & EASY ® FILTER...
- Page 46 CPU 2007 ELECTRICAL ASSEMBLY FRONT DRAIN CPU 2007 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER...
- Page 47 CPU 2007 ELECTRICAL ASSEMBLY SPARK IGNITION FRONT DRAIN CPU 2007 ELECTRICAL ASSEMBLY SPARK IGNITION WITH SAFE & EASY ® FILTER...
- Page 48 BASKET LIFT ELECTRICAL ASSEMBLY PRE 2007 (ALL FRYERS) BASKET LIFT ELECTRICAL ASSEMBLY NON-CPU MODELS SERIES 2007...
- Page 49 BASKET LIFT ELECTRICAL ASSEMBLY WITH CPU MODELS SERIES 2007...
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Page 52: Service Information
DATE OF PURCHASE:__________________________________________________________________ INVOICE NUMBER: ____________________ SERIAL NUMBER: ________________________________________ REMARKS: ______________________________________________ I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS. SIGNED: ____________________________________________________________________________________ DATE: __________________________ SERVICE INFORMATION KEATING OF CHICAGO, INC. www.keatingofchicago.com KEATING LIMITED WARRANTY CARD FRYER TOP-SIDE COOKER “Serving Those Who Serve The Very Best”...