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Preface Notebook Computer 5600P/5620P/5800P/5820P Service Manual...
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Preface Notice The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven- dor.
Preface About this Manual This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and inspection of personal computers. It is organized to allow you to look up basic information for servicing and/or upgrading components of the notebook PC. The following information is included: Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Preface Related Documents You may also need to consult the following manual for additional information: User’s Manual on CD This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup pro- gram. It also describes the installation and operation of the utility programs provided with the notebook PC.
The 5600P/5620P/5800P/5820P notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed description of the upgrade procedures for each specific component. Please note the warning and safety information indi- cated by the “...
Introduction Interface • Built in TouchPad (Scroll functionality included) • Four USB ports • One IEEE 1394 port • One S-Video jack for TV output • One parallel port (LPT1), support ECP/EPP • Infrared file transfer, IrDA 1.1 FIR/SIR/ASKIR • External CRT monitor •...
Introduction Power • Full Range AC adapter - AC in 100~240V, 50~60Hz DC Output 20V, 6.0A. • Main battery smart Li-Ion 59W (removable) • Second battery smart Li-Ion 50W (removable) Indicators • LED indicator (HDD, Suspend/Power on/ AC-In, Battery Charging/Battery full, E-mail, Num Lock, Caps Lock, Scroll Lock) Environmental Spec •...
Introduction External Locator - Top Views Figure 1 - 1 Top Views 1. LCD Model Differences 2. LED Power & E-Mail Indicators This manual refers to 3. Close Cover the two notebook mod- Switch els pictured on this 4. Speakers page.
Introduction Front View Figure 1 - 2 Front View 1. LCD Latch 2. Audio “DJ” CD Player Control Panel On/Off Switch 3. Previous Track 4. Next Track 5. LCD 6. Play Pause 7. Stop 8. Volume Down 9. Volume Up 10.
Introduction External Locator - Right & Rear Views Figure 1 - 4 Right Side View 1. Device Bay One 2. Device Bay Two 3. Infrared Transceiver Figure 1 - 5 Rear View 1. Security Lock 2. Microphone-In Jack 3. Headphone-Out Jack 4.
Disassembly 2: Disassembly Overview This chapter provides step-by-step instructions for disassembling parts and subsystems. When it comes to reassembly, reverse the procedures (unless otherwise indicated). Component Parts We suggest you completely review any procedure before you take the computer apart. Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are repeated here for your convenience.
Disassembly NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the battery is removed too). Maintenance Tools The following tools are recommended when working on the notebook PC: • M3 Philips-head screwdriver •...
Disassembly Maintenance Precautions The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a re- moval and/or replacement job, take the following precautions: Power Safety Warning 1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other Before you undertake components could be damaged.
Disassembly Disassembly Steps To remove the CPU: 1. Remove the battery page 2 - 7 The following table lists the disassembly steps, and on 2. Remove the CPU page 2 - 13 which page to find the related information. PLEASE PERFORM THE DISASSEMBLY STEPS IN THE To remove the Modem: ORDER INDICATED.
Disassembly To remove the TouchPad: To remove the Inverter: 1. Remove the battery page 2 - 7 1. Remove the battery page 2 - 7 2. Remove the Bay One device page 2 - 8 2. Remove the Bay One device page 2 - 8 3.
Disassembly Removing the Battery Figure 2 - 1 Battery Removal 1. With the computer shut down and on a level surface, raise the LCD cover. Sequence 2. Turn the computer over and locate the battery release latch "1" (Figure 2 - 1-a). 3.
Disassembly Removing the Bay One Device Figure 2 - 2 Bay One Device 1. Turn the computer OFF. Removal 2. Place the computer on a clean, stable surface and turn it over. Sequence 3. Locate the release latch "1" (Figure 2 - 2a) for the Bay One device. 4.
Disassembly Removing the Hard Disk Drive Assembly Figure 2 - 3 Hard Disk 1. Turn the computer OFF and turn it over. Removal 2. Remove the device in Bay One (see “Removing the Bay One Device” on page 2 - 8). Sequence 3.
Disassembly Removing the Bay Two Device Figure 2 - 4 Bay Two Device 1. Turn OFF the computer. Removal 2. Turn the computer over. Sequence 3. Remove screw "1" (Figure 2 - 4a) 4. Apply gentle but firm pressure at point "2" (Figure 2 - 4b), and slide the device out of the computer. a.
Disassembly Removing the Keyboard Figure 2 - 5 Keyboard 1. Turn OFF the computer. Removal 2. Press the two keyboard latches at the top of the keyboard to elevate the keyboard from its normal position as in Fig- Sequence ure 2 - 5a (you may need to use a small screwdriver to do this). 3.
Disassembly Removing the System Memory Figure 2 - 6 Memory Removal 1. Remove the keyboard (see page 2 - 11). Sequence 2. Remove screws "2" and "3" (Figure 2 - 6a) from the shielding plate, and lift the plate up off the computer. 3.
Disassembly Removing the CPU Figure 2 - 7 Processor 1. Turn OFF the computer and turn it over. Removal 2. Remove the screws "1 - 5" (Figure 2 - 7a) from the CPU cover, and remove the CPU cover "6". Sequence a.
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Disassembly 4. Use a screwdriver to apply pressure at point "2" (Figure 2 - 9a) in order to carefully slide the heat sink forward Figure 2 - 9 slightly, and prise the unit upwards. Processor 5. Release the fan cables from points "3 - 4" (Figure 2 - 9b), and remove the heat sink. Removal 6.
Disassembly Removing the Palm Rest Figure 2 - 12 Palm Rest 1. With the computer shut down and on a level surface, raise the LCD cover. Removal 2. Remove the palm rest by applying gentle upward pressure with your fingers close to the area around the left Alt Sequence key, and the right Ctrl key ( Figure 2 - 12 ).
Disassembly Removing the Bottom Case Figure 2 - 13 Bottom Case 1. Remove the battery ( page 2 - 7 ), bay one device ( page 2 - 8 ), hard disk assembly ( page 2 - 9 ), bay two device ( page Removal 2 - 10 ), keyboard ( page 2 - 11 ) CPU ( page 2 - 13 ) and palm rest ( page 2 - 16 ).
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Disassembly 3. Turn the computer around and remove screws " 1 - 6 " ( Figure 2 - 14 ) from the rear of the computer. Figure 2 - 14 Bottom Case Removal Sequence (cont’d) Remove screws from the rear of the computer.
Disassembly Removing the Mainboard Figure 2 - 18 Mainboard 1. Remove the battery ( page 2 - 7 ), bay one device ( page 2 - 8 ), hard disk assembly ( page 2 - 9 ), bay two device ( page Removal 2 - 10 ), keyboard ( page 2 - 11 ) CPU ( page 2 - 13 ), palm rest ( page 2 - 16 ) bottom case ( page 2 - 17 ), Audio “DJ”...
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Disassembly 5. Lift the mainboard " 1 " and DC/DC board " 5 " out of the bottom case " 2 " ( Figure 2 - 19a ). Figure 2 - 19 6. If required, separate the LAN and modem ports and cables " 3 " from the bottom case. Mainboard Removal Sequence...
Part Lists Appendix A:Part Lists This appendix breaks down the notebook PC’s construction into a series of illustrations. The component part numbers are indicated in the tables opposite the drawings. Note: This section indicates the manufacturer’s part numbers. Your organization may use a different system, so be sure to cross-check any relevant documentation.
Part Lists Part List Illustration Location The following table indicates where to find the appropriate part list illustration. Table 1 - 1 Part List Illustration Part 5600P 5620P 5800P 5820P Location page A - 3 page A - 14 page A - 25...
Schematic Diagrams Appendix B:Schematic Diagrams This appendix has circuit diagrams of the systems PCB’s: Printed Circuit Board Part No. of the Latest Version System Board 71-56P00-D03 LED Board 71-56P04-D03 Charger Board 71-56P0C-D03 B - 1...
Schematic Diagrams The following table indicates where to find the appropriate schematic diagram. Table 1 - 1 Schematic Diagram Diagram - Page Diagram - Page System Block Diagram - Page B - 3 LAN RTL8139CL - Page B - 19 Socket 478 1 of 2 - Page B - 4 TI1394 (43AB22) - Page B - 20 Socket 478 2 of 2 - Page B - 5...
Schematic Diagrams CPU Socket 478 - 1 of 2 Sheet 2 of 28 Socket 478 1 of 2 V_CORE V_CORE [4,5,14,15,27] H_BPM5_PREQ# H_BPM4_PRDY# H_BPM1_ITP# V_CORE H_BPM0_ITP# 10u/10V 10u/10V 10u/10V 10u/10V U12A Put the cap in the processor cavity R177 V_CORE R537 Z0329 AD24...
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Schematic Diagrams CPU Socket 478 - 2 of 2 Sheet 3 of 28 Socket 478 V_CORE [3,5,14,15,27] D-V_VORE 2 of 2 M-CPU_1.25V GTL_HD#[0..63] GTL_HD#[0..63] CPU SIGNAL TERMINATION 4.7uH_0805 CLOSE TO CPU V_CORE 4.7uH_0805 V_CORE (19-31001-044-A) Z0404 U12B *4.7uH_0805 THERMTRIP# R461 62_1% CPU_1.25V *4.7uH_0805...
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Schematic Diagrams AC ‘97 AD 1886 Sheet 23 of 28 AC ‘97 AD 1886 AUD_VDD ALC201 AD1886 +3VS PLEASE PLACE CLOSE THE C550 0.1UF POWER INPUT PINS C543 0.047UF R427 R425 R423 R421 C544 C501 C498 C454 0.047UF C101 C545 0.1UF 0.1UF 10U/25V...
1. Using your web browser go to www.clevo.com.tw 2. Choose Download from the menu bar at the top of the page. 3. In the Driver section select the model of your computer ( 5600P/5620P/5800P/5820P Series ) and the driver type ( BIOS ).