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Preface Notebook Computer M860TU Service Manual...
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Preface Notice The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven- dor.
Preface About this Manual This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and inspection of personal computers. It is organized to allow you to look up basic information for servicing and/or upgrading components of the M860TU se- ries notebook PC.
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Preface IMPORTANT SAFETY INSTRUCTIONS Follow basic safety precautions, including those listed below, to reduce the risk of fire, electric shock and injury to per- sons when using any electrical equipment: 1. Do not use this product near water, for example near a bath tub, wash bowl, kitchen sink or laundry tub, in a wet basement or near a swimming pool.
Preface Instructions for Care and Operation The notebook computer is quite rugged, but it can be damaged. To prevent this, follow these suggestions: Don’t drop it, or expose it to shock. If the computer falls, the case and the components could be damaged. Do not expose the computer Do not place it on an unstable Do not place anything heavy...
Preface Avoid interference. Keep the computer away from high capacity transformers, electric motors, and other strong mag- netic fields. These can hinder proper performance and damage your data. Take care when using peripheral devices. Use only approved brands of Unplug the power cord before peripherals.
Preface Battery Precautions • Only use batteries designed for this computer. The wrong battery type may explode, leak or damage the computer. • Do not continue to use a battery that has been dropped, or that appears damaged (e.g. bent or twisted) in any way. Even if the computer continues to work with a damaged battery in place, it may cause circuit damage, which may possibly result in fire.
Preface Related Documents You may also need to consult the following manual for additional information: User’s Manual on CD This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup pro- gram. It also describes the installation and operation of the utility programs provided with the notebook PC. VIII...
Preface Contents Introduction ..........1-1 Part Lists ..........A-1 Overview ..................1-1 Part List Illustration Location ............A-2 System Specifications ..............1-2 Top without Fingerprint ..............A-3 External Locator - Top View with LCD Panel Open ......1-6 Top with Fingerprint ..............A-4 External Locator - Front and Rear View .........1-7 Bottom ...................
Introduction 1: Introduction Overview This manual covers the information you need to service or upgrade the M860TU series notebook computer. Information about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about driv- ers (e.g.
Introduction System Specifications Feature Specification Processor Types Intel® Core™2 Duo Processor 45nm (45 Nanometer) Process Technology (478-pin) Micro-FC-PGA Package, Socket P 6MB On-die L2 Cache & 1066MHz FSB (35W) T9400/ T9600 2.53GHz / 2.8GHz Intel® Core™2 Duo Processor 45nm (45 Nanometer) Process Technology (478-pin) Micro-FC-PGA Package, Socket P 6MB On-die L2 Cache &...
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Introduction Feature Specification Video Adapter NVIDIA GeForce 9600M GS PCI-E Video Card NVIDIA GeForce 8800M GTX PCI-E Video Card Options 256MB GDDR3 Video RAM On Board 512MB GDDR3 Video RAM On Board MS DirectX® 10.0 Compatible MS DirectX® 10.0 Compatible MXM-II MXM-III Supports HDCP...
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Introduction Feature Specification I/O Ports Four USB 2.0 Ports One S/PDIF Out Jack One Combined eSATA Port/USB Port One RJ-45 LAN Jack eSATA Port (hot swapping supported in Windows Vista only): One RJ-11 Modem Jack AHCI mode supports hot swapping One Mini-IEEE1394a Port IDE mode does not support hot swapping One DC-In Jack...
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Introduction Feature Specification Power Full Range AC/DC Adapter – AC in 100 - 240V, 50 - 60Hz DC Output 20V, 6A (120 Watts) Easy Changeable 8-Cell Smart Lithium-Ion 4400mAH Main Battery Environmental Temperature Relative Humidity Spec Operating: 5°C - 35°C Operating: 20% - 80% Non-Operating:...
Introduction External Locator - Front and Rear View Figure 2 Front View 1. Headphone-Out Jack 2. Microphone-In Jack 3. S/PDIF-Out Jack 4. Mini-IEEE 1394 Port 5. LED Indicators Figure 3 Rear View 1. Vent/Fan Intake/ Outlet 2. DVI-Out Port 3. HDMI-Out Port 4.
Introduction External Locator - Left & Right Side View Figure 4 Left Side View 1. Optional Device Drive Bay (for CD/DVD Device) Figure 5 Right Side View 1. Express Card Slot 2. 7-in-1 Card Reader 3. 2 * USB 2.0 Ports 4.
Disassembly 2: Disassembly Overview This chapter provides step-by-step instructions for disassembling the M860TU series notebook’s parts and subsystems. When it comes to reassembly, reverse the procedures (unless otherwise indicated). We suggest you completely review any procedure before you take the computer apart. Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are repeated here for your convenience.
Disassembly NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the battery is removed too). Maintenance Tools The following tools are recommended when working on the notebook PC: • M3 Philips-head screwdriver •...
Disassembly Maintenance Precautions The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a re- moval and/or replacement job, take the following precautions: Power Safety Warning 1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other Before you undertake components could be damaged.
Disassembly Disassembly Steps The following table lists the disassembly steps, and on which page to find the related information. PLEASE PERFORM THE DISASSEMBLY STEPS IN THE ORDER INDICATED. To remove the Battery: To remove the Wireless LAN Module: 1. Remove the battery page 2 - 5 1.
Disassembly Removing the Battery Figure 1 Battery Removal 1. Turn the computer off, and turn it over. 2. Slide latch towards the unlock symbol and hold it in place, and lift the battery up and out of the battery bay. a.
Disassembly Removing the Hard Disk Drive Figure 2 HDD Assembly The hard disk drive is mounted in a removable case and can be taken out to accommodate other 2.5" serial (SATA) hard Removal disk drives with a height of 9.5mm (h). Follow your operating system’s installation instructions, and install all necessary drivers and utilities (as outlined in Chapter 4 of the User’s Manual) when setting up a new hard disk.
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Disassembly 6. Remove screws from the hard disk assembly. 7. Pull the hard disk assembly in the direction of the arrow 8. Carefully remove the hard disk assembly in the direction of the arrow Figure 3 9. Remove screws to separate the hard disk from the bracket and connector HDD Assembly...
Disassembly Removing the Optical (CD/DVD) Device Figure 4 Optical Device 1. Turn off the computer, turn it over and remove the battery (page 2 - 5) and component bay cover (page 2 - Removal 2. Remove the screw at point , and use a screwdriver to carefully push out the optical device at point out of...
Disassembly Removing the System Memory (RAM) Figure 5 The computer has two memory sockets for 200 pin Small Outline Dual In-line Memory Modules (SO-DIMM) supporting RAM Module DDRIII (DDR3) Up to 1066 MHz. The main memory can be expanded up to 4GB. The SO-DIMM modules supported Removal are 1024MB and 2048MB DDRIII Modules.
Disassembly Removing and Installing a Processor Figure 6 Processor Removal Procedure Processor Removal 1. Turn off the computer, turn it over, and remove the battery (page 2 - 5) and the component bay cover (page 2 - 2. The heat sink will be visible at point on the mainboard a.
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Disassembly 5. Turn the release latch towards the unlock symbol to release the CPU. Figure 7 6. Carefully (it may be hot) lift the CPU up and out of the socket (Figure 7e). Processor Removal 7. Reverse the process to install a new CPU. (cont’d) 8.
Disassembly Processor Installation Procedure Figure 8 Processor 1. Insert the CPU , pay careful attention to the pin alignment, it will fit only one way (DO NOT FORCE IT!), and turn Installation the release latch towards the lock symbol (Figure 8b).
Disassembly Removing the VGA Card Figure 9 VGA Card Removal 1. Turn off the computer, turn it over, and remove the battery (page 2 - 5), the component bay cover (page 2 - 6) and the CPU heat sink (page 2 - 10).
Disassembly Removing the 3G Module Figure 10 3G Module Removal 1. Turn off the computer, turn it over, and remove the battery (page 2 - 5) and the component bay cover (page 2 - 2. The 3G module will be visible at point on the mainboard.
Disassembly Removing the Wireless LAN Module Figure 11 Wireless LAN 1. Turn off the computer, turn it over, and remove the battery (page 2 - 5) and the component bay cover (page 2 - Module Removal 2. The wireless LAN module will be visible at point on the mainboard.
Disassembly Removing the Bluetooth Module Figure 12 Bluetooth Module 1. Turn off the computer, turn it over, and remove the battery (page 2 - 5) and the component bay cover (page 2 - Removal 2. The Bluetooth module will be visible at point on the mainboard.
Disassembly Removing the Inverter Board Figure 13 Inverter Board 1. Turn off the computer, and remove the battery (page 2 - Removal 2. Remove any rubber covers, screws and hinge covers (Figure 13a), then run your finger around the middle of the frame to carefully unsnap the LCD front panel module from the back.
Disassembly Removing the Keyboard Figure 14 Keyboard Removal 1. Turn off the computer, and remove the battery (page 2 - 2. Press the four keyboard latches at the top of the keyboard to elevate the keyboard from its normal position (you a.
Disassembly Removing the Modem Figure 15 Modem Removal 1. Turn off the computer, turn it over and remove the battery (page 2 - 5), hard disk (page 2 - 6), optical device (page 8), RAM (page 2 - 9), CPU (page 2 - 10), VGA card (page 2 -...
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Disassembly 4. Carefully lift the top case (Figure 16e) up and off the computer. Figure 16 5. Remove screws from the modem and disconnect cable Modem Removal 6. Lift the modem Figure 16g up and off the computer. (cont’d) e. Lift the top case off the computer.
Part Lists Appendix A:Part Lists This appendix breaks down the M860TU series notebook’s construction into a series of illustrations. The component part numbers are indicated in the tables opposite the drawings. Note: This section indicates the manufacturer’s part numbers. Your organization may use a different system, so be sure to cross-check any relevant documentation.
Part Lists Part List Illustration Location The following table indicates where to find the appropriate part list illustration. Table A - 1 Part List Illustration Part M860TU Location page A - 3 Top without Fingerprint page A - 4 Top with Fingerprint page A - 5 Bottom page A - 6...
Schematic Diagrams Appendix B:Schematic Diagrams This appendix has circuit diagrams of the M860TU notebook’s PCB’s. The following table indicates where to find the appropriate schematic diagram. Table B - 1 Diagram - Page Diagram - Page Diagram - Page Schematic SYSTEM BLOCK DIAGRAM - Page B - 2 ICH9-M 4/4, Power - Page B - 17 Power 1.5V/0.75V - Page B - 32...
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Schematic Diagrams SYSTEM BLOCK DIAGRAM CLEVO M860TU System Block Diagram BU TT OM BO AR D SY S5 V,S YS 3V ,V DD3 ,V DD 5, 3V ,5V B OTT OM P OWE R BO TT OM LE D M EM ORY T ER MI NA TIO NS...
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Schematic Diagrams Penryn 1/2 U 2 2 A U 2 2 B H _ A # [ 3 5: 3 ] H _ A # 3 A [ 3 ] # A D S # H _ A D S # H _ D # [ 63 : 0 ] H _ D # [ 6 3 : 0] H _ A # 4...
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Schematic Diagrams Penryn 2/2 V C O R E V C O R E U 2 2 D PLA CE NE AR CP U U 2 2 C V S S [ 00 1 ] V S S [ 0 8 2] V C OR E A B 2 0 P 21...
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Schematic Diagrams Cantiga 1/6, Host P in N a m e S tr ap Description C o nfigur ation 000 = 10 66 010 = 80 0 C FG2: 0 FS B Fr eguency 011 = 66 7 U 2 5 A O t hers = R ese rved H _A #[ 3 5 : 3 ] 2 A 1 4...
Schematic Diagrams Cantiga 3/6, DDR U25E M _B_D Q[63:0] U25D M _B _DQ0 A K47 B C16 M _A _DQ [ 6 3: 0] S B_D Q_0 SB _B S _0 M _B _B S 0# 11 M _A_D Q0 A J38 B D21 M _B _DQ1...
Schematic Diagrams Cantiga 5/6, GND U25I U25J AU48 AM 36 BG 21 VS S_1 VS S_100 VSS _199 VS S_297 AR48 AE36 VS S_2 VS S_101 VSS _200 VS S_298 AL48 AW 21 VS S_3 VS S_102 VSS _201 VS S_299 B B47 AU21 VS S_4...
Schematic Diagrams DDR3 SO-DIMM 1 SO-DIMM 0 J D I M M1 A M _A _A [ 14 : 0 ] M_ A _ D Q [ 63 : 0 ] 6 M _A _ A 0 M _A _D Q0 D Q0 M _A _ A 1 M _A _D Q1...
Schematic Diagrams DDR3 SO-DIMM 2 SO-DIMM 1 J D I MM 2A M_ B _ A [ 14 : 0 ] M_ B _ D Q [ 6 3: 0] 6 M_ B _ A 0 M_ B _ D Q 0 D Q0 M_ B _ A 1 M_ B _ D Q 1...
Schematic Diagrams ICH9-M 2/4, PCI, USB G NT0 #0 an d S PI_CS# 1 h ave S P I_MO SI have a wea k inter nal U 1 5D pul l - down PCI E xp res s Por t Con fi gu rat io n 2 b it 2 in ter na l pu ll u p.
Schematic Diagrams ICH9-M 3/4 3 . 3 V S U 1 5C 3 . 3 V I C H _ S MB C L K 0 G1 6 A H 2 3 S A T A 0 GP 1 0 , 11 , 1 8 I C H _S MB C L K 0 S MB C LK S A TA 0 G P / GP I O 21...
Schematic Diagrams ICH9-M 4/4, Power R T C V C C U 1 5 F U 1 5E 20m ils 1 . 0 5V S A 2 3 A 1 5 Z 1 6 07 A A 2 6 L ayout not e: V C C R T C V C C 1 _0 5 [ 1 ] V S S [ 1 ]...
Schematic Diagrams Clock Generator CR# A: CLOCK GENERATOR 3 . 3V M CR# B: C LK _ MC H _ B C L K C 5 03 *1 0p _ N P O _0 4 CR# C: 3 . 3 V M_ C L K CR# D: L 47 L ayou t no te:...
Schematic Diagrams PCI-E LAN RTL8111C, RJ45RJ11 L5 6 3 . 3V P VT: F or C le vo N or ma l De si gn G LA N 3 3 L A N _ V D D 3 L A N V D D 1 2 H C B 2 0 12 K F - 50 0 T 40 S 1 2 60 mi l...
Schematic Diagrams Card Reader & 1394 JMB380 IEEE1394 13 9 4_ T P B I A S 0 C 6 6 8 0 . 33 u _1 6 V _ 06 SD Car d MS Ca rd LP 5 R 5 08 5 6 _0 4 J1 3 94 P O R T 1 M DIO 0...
Schematic Diagrams KBC-ITE IT8512 R 3 11 1 0K _0 4 W D T _ E N V D D 3 V D D 3 K B C _ A V D D L 3 9 V D D 3 F C M1 6 0 8K -1 2 1T 0 6 R 3 12 *1 0 K _ 04...
Schematic Diagrams LED, Screw Hole ACIN BATT V D D 3 V D D 3 3 . 3 V S PWR/SUS CHARGE FULL R 6 3 2 R 6 2 8 R 6 34 R 62 6 R 62 4 R 62 3 R 6 22 1 0 0 _0 6...
Schematic Diagrams Azalia CODEC ALC662 3 . 3 V S 5 V S _ A U D 5 V S L 59 L2 4 Z 2 5 01 H C B 1 6 08 K F -1 2 1T 2 5 H C B 1 6 08 K F -1 2 1T 2 5 C 70 5 C 3 54...
Schematic Diagrams Power 1.5V/0.75V V I N 3 . 3 V V D D Q P R 1 9 9 P R 1 9 3 P D 2 4 F M0 5 4 0 -N P R 20 4 1 . 5 M_ 0 4 1 0 _ 0 4 6- 06 -00 54 0-0 21 1 00 K _ 0 4...
Schematic Diagrams Power 3.3VM/1.8VS/1.05VM V I N P C 5 0 P C 5 1 P C 52 Z 3 2 01 P C 46 P C 4 7 P C 4 8 P R 1 7 9 * 10 m i l _ s ho rt P R 1 6 1 1 0 _ 04 Z 32 1 0...
Schematic Diagrams Power 3VS/5VS / Power S/W POWER SW P ower Pl ane 6 -15 -044 68-7 B0 S Y S 15 V V D D 5 5V S P Q 29 V I N 1 P D 3 S C S 75 1 V -40 P R 1 9 1 V I N 6-06 -75 140- 061...
Schematic Diagrams Power VDD3/VDD5/3.3V/5V P Q3 4 V I N Pow er P lane A O4 4 6 8 Powe r Pl ane 6-15 -044 68- 7B0 V D D 5 P Q1 8 A O4 46 8 S Y S 1 5V V D D 3 3 .
Schematic Diagrams Power VCORE VCORE FOR MEROM CPU V I N V -R C 1 P C 1 0 9 P C 10 3 P D 1 1 1 u _ 2 5V _ 0 8 F M0 5 4 0-N P R 1 13 EMI:cl ose to PQ37 1 0 00 p _ 50 V _ 0 4...
Schematic Diagrams Mini Card/WLAN MINI-PCIE CARD W LA N 1_ 3 . 3 V JM I N I _ W L A N 1 P C I E _W A K E # 1 5 , 19 , 2 1, 22 , 2 3 P C I E _ W A K E # W A K E # 3.
Schematic Diagrams MXM PCI-E Type III JM X M1 1V 8R U N 2 V 5 R U N V I N P WR _S R C C 123 C 124 C 2 3 C 24 C 25 C 4 67 C 477 1 V 8 R U N P W R _ S R C...
Schematic Diagrams Board to Board CON/TPM HOT KEY (M/B side) P Q6 6 2 N 7 00 2 D D ON # P Q 67 2 N 7 0 0 2 JL E D 2 M _ B T N # 3 3 A P _K E Y # W E B 0# W E B 1 #...
Schematic Diagrams Click Board T 3 . 3V T +5 V S TM39 8 T H 3 T H 1 T H 4 T H 6 TJ _ TP B 2 C 23 6 D 8 7 C 23 6 D 8 7 C 23 6 D 8 7 C 23 6 D 8 7 T R 9...
Schematic Diagrams Finger Printer Board FU 1 FES D _R IN G E XT_R I N G2 FGR I D 0/S EN S E C R I D O R I N G F GN D FMU XOU T MU XOU T A VD D F AV D D Sheet 41 of 42...
Schematic Diagrams SIM Card Board Sheet 42 of 42 SIM Card Board MR 3 *4. 7K _04 MJ _SI MT1 LOCK (TOP VIEW) MJ _ST1 MUI M_C LK *10m il_s hor t MR 2 * 10m il_s hor t MU IM_D ATA U I M_CLK U I M_D A TA MUI M_R ST...