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Ioline Summit Service Manual

Pen plotter
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Summary of Contents for Ioline Summit

  • Page 46 Technical Bulletins Summit...
  • Page 47 Technical Bulletin Memory Reset/Summit The following procedure pertains to the “Blue Logic Board” for the Summit with ROM version 2.30 or earlier installed. Sometimes, clearing the memory of the Summit will solve many problems totally unrelated to the memory. The following procedure will reset the plotter to factory defaults and will dump anything that might be causing the plotter to act differently than expected.
  • Page 48 PCB connectors. It is very easy to make this mistake. Connect the ribbon cable to the carriage PCB connector and lock the cable clamp. Install top dust cover, left top cover and left end cover onto Summit. Installation of new cartridge assy is complete.
  • Page 49 The Summit should beep and the light should flash each time an “Arrow” key is pressed. 6. Turn off the Summit after the test. This will take the plotter out of the serial diagnostic mode. 7. Remove the jumpers from the serial port.
  • Page 50 (Please note the specification for “Maximum Paper Take- up” under Technical Specifications on the Summit Data Sheet 2. When installing the Summit we recommend the following guidelines with regard to data cable construction and routing: Pre-assembled cables with molded connector shells are preferred. If cables must be handmade, recommended materials/procedures are as follows: •...
  • Page 51 (See the paragraph on environmental conditions below for more information.) 6. The Summit’s continuous grit shaft allows the use of a range of different paper widths. Due to the way current Summit grit shafts are calibrated, some common widths of paper exhibit better performance. We recommend the use of 30, 36, 66 and 72-inch widths of paper for best performance.
  • Page 52 Technical Bulletin Maintenance Schedule/Summit To keep your Summit marker plotter operating at its peak performance, please follow these guidelines for maintenance. This procedure can vary depending on the amount of use the plotter gets. Please use your own judgment. Weekly 1.
  • Page 53 3. Check X & Y-axis transmission pinion gear set screws. Access the transmissions by removing the right end cover of Summit. A loose setscrew can cause unexplainable Y-axis shifting or sometimes no movement at all.
  • Page 54 Technical Bulletin Memory Reset/Summit The following procedure pertains to the “Green Logic Board” for the Summit. Sometimes, clearing the memory of the Summit will solve many problems totally unrelated to the memory. The following procedure will reset the plotter to factory defaults and will dump anything that might be causing the plotter to act differently than expected.
  • Page 55 Technical Bulletin Frame Gap or Overlap/Summit If your Summit marker plotter is exhibiting gapping of overlapping between frames, check the following: Level the stand. If the stand is twisted the paper will not feed properly. Clean the platens with a clean cloth and isopropyl alcohol, then lightly wipe the...
  • Page 56 Assure that the take-up and feed shafts lock collars are flush against the left shaft support blocks. These collars lock the shafts in position so they do not move side to side, which may induce frame alignment problems during plotting or paper feeding.
  • Page 57 Install media large enough for the calibration plot. 41” X 48” (104 cm X 122 cm). Click on “Calibration Plot” to plot the stored calibration plot. Your Summit will draw four ruled lines, two in each axis. In the X-axis 40” and 101 cm. In the Y- axis 46”...
  • Page 58 Voltmeter • Ruler Summit should be in “Pause” mode to perform this procedure. Position over the paper where you normally set the “Starting Point” position. Adjust the sensor height by turning the sensor height adjustment screw (5/32 Allen) located at the top rear of the sensor housing. The distance between the...
  • Page 59 Remove the front cover plate of the sensor by removing the (2) phillips head screws vertically oriented on the cover. Visually locate the jumper pin set on the sensor PCB labeled J1. Turn on your voltmeter. To adjust the sensor voltage, contact the jumper pins on J1 with the positive and negative leads from the voltmeter.
  • Page 60 Technical Bulletin Memory Reset/Summit The following procedure pertains to the “Blue Logic Board” for the Summit with ROM version 3.00 or later installed. Sometimes unusual plotter symptoms and its accompanying grief can be remedied by clearing the main logic board’s memory, even though the problem is completely unrelated to the memory.
  • Page 61 Technical Bulletin Troubleshooting Error Conditions/Summit The Summit marker plotter has preprogrammed error conditions, which are defined by a particular colored light sequence emitted from the keypad error light. The error conditions are as follows: Error Condition Description Possible Cause/Solution Steady Red Memory Buffer Overrun or a Defective RS-232 cable.
  • Page 62 Error or Major or HPGL) Communication Error Wrong plotter driver. Select the driver for Ioline Summit in your apparel software. Wrong data transfer protocol settings for serial port. Check port settings from windows control panel and/or communication settings in your signmaking software (9600 bps, 8 data bits, 1 stop bit, Xon/Xoff or Hardware Handshaking).
  • Page 69 COMPONENT COMP_DESC PARENT PARNT_DESC 100336 RES, 1K OHM, 5%, 1/4W 104523 PCB ASSY, 80188 LOGIC BOARD 100342 RES, 220 OHM, 5%, 1/4W 104523 PCB ASSY, 80188 LOGIC BOARD 100343 RES, 2.2K OHM, 5%, 1/4W 104523 PCB ASSY, 80188 LOGIC BOARD 100344 RES, 270 OHM, 5%, 1/4W 104523...
  • Page 70 103040 CRYSTAL, 24.576 MHZ 104523 PCB ASSY, 80188 LOGIC BOARD 103042 IC, RAM, STATIC, 32KX8, 62256LP, 12 104523 PCB ASSY, 80188 LOGIC BOARD 103083 FERRITE BEAD, 0-40 MHZ, .21 OD X .4 104523 PCB ASSY, 80188 LOGIC BOARD 103155 INDUCTOR, 8.2MH, RES.FREQ. 40 MHZ, 104523 PCB ASSY, 80188 LOGIC BOARD 103158...
  • Page 73 COMPONENT COMP_DESC PARENT PARNT_DESC 100238 CONN, SHUNT, 2 PIN 103982 PCB ASSY, 80188 MOTHER BOARD 100260 CONN, HDR, 10 PIN, 2 X 5, MALE 103982 PCB ASSY, 80188 MOTHER BOARD 100335 RES, 100 OHM, 5%, 1/2W 103982 PCB ASSY, 80188 MOTHER BOARD 100336 RES, 1K OHM, 5%, 1/4W 103982...
  • Page 74 102818 IC, 74ALS08 103982 PCB ASSY, 80188 MOTHER BOARD 102821 IC, O.C. DRIVER, ULN2064 103982 PCB ASSY, 80188 MOTHER BOARD 102822 IC, RS232 INTER, 145406 103982 PCB ASSY, 80188 MOTHER BOARD 102823 IC, D/A CONV, DAC0808 103982 PCB ASSY, 80188 MOTHER BOARD 102824 IC, 4-CHAN, A/D CONV, ADC0844 103982...
  • Page 76 TAPE, UHMW, .43 WIDE 104297 CHSY ASSY, SUMMIT 103792 TAB, MTG, RIGHT FRONT, FCC 104297 CHSY ASSY, SUMMIT 104298 RIGHT COVER ASSY, SUMMIT 104297 CHSY ASSY, SUMMIT 104368 BELT ASSY, Y-DRIVE 104297 CHSY ASSY, SUMMIT 103655 O-RING, .426 ID X .070...
  • Page 77 POWER SUPPLY, SWITCHER, SERVO 104297 CHSY ASSY, SUMMIT 103632 CABLE ASSY, 5000 DC POWER 104297 CHSY ASSY, SUMMIT 104333 PCB ASSY, SUMMIT, TESTED 104297 CHSY ASSY, SUMMIT 104558 PCB ASSY, SUMMIT, TESTED 104297 CHSY ASSY, SUMMIT 105057 PCB ASSY, SUMMIT, TESTED...
  • Page 98 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-02 LABOR, FRAME-UP 104300 DANCER BAR ASSY, SUMMIT 101051-01 LABOR, SUBASSY 104300 DANCER BAR ASSY, SUMMIT 104437 TUBE, DANCER BAR 104300 DANCER BAR ASSY, SUMMIT 104402 END CAP ASSY, DANCER BAR 104300 DANCER BAR ASSY, SUMMIT...
  • Page 100 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-01 LABOR, SUBASSY 104402 END CAP ASSY, DANCER BAR 103912 O-RING, .487 ID X .103, CONDUCTIVE 104402 END CAP ASSY, DANCER BAR 104416 PLUG, DANCER BAR 104402 END CAP ASSY, DANCER BAR 101984 SPRING, DANCER BAR CAP 104402 END CAP ASSY, DANCER BAR 102025...
  • Page 102 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-01 LABOR, SUBASSY 104404 SHAFT FEED ASSY 104422 SHAFT, FEED 104404 SHAFT FEED ASSY 104356 END CAP, 1.50 IN 104404 SHAFT FEED ASSY...
  • Page 104 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-01 LABOR, SUBASSY 101527 CHART WHEEL ASSY, LEFT, ONE SPRING 100943 WHEEL, IDLER ARM 101527 CHART WHEEL ASSY, LEFT, ONE SPRING 101004 AXLE, IDLER ARM WHEEL 101527 CHART WHEEL ASSY, LEFT, ONE SPRING 101861 PIN, IDLER ARM 101527 CHART WHEEL ASSY, LEFT, ONE SPRING 101862...
  • Page 106 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-01 LABOR, SUBASSY 101528 CHART WHEEL ASSY, RIGHT, ONE SPRING 100943 WHEEL, IDLER ARM 101528 CHART WHEEL ASSY, RIGHT, ONE SPRING 101004 AXLE, IDLER ARM WHEEL 101528 CHART WHEEL ASSY, RIGHT, ONE SPRING 101861 PIN, IDLER ARM 101528 CHART WHEEL ASSY, RIGHT, ONE SPRING 101862...
  • Page 108 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-01 LABOR, SUBASSY 102389 PEN HOLDER ASSY 102350 JAW, MOVING, SINGLE 102389 PEN HOLDER ASSY 102351 JAW, FIXED, SINGLE PEN 102389 PEN HOLDER ASSY 103388 SPRING, COMPRESSION, .240 OD, .032 102389 PEN HOLDER ASSY 103102 POST, ALIGNMENT 102389 PEN HOLDER ASSY 102620...
  • Page 111 COMPONENT COMP_DESC PARENT PARNT_DESC 102013 CONN, HSG, CIR 10 PIN, PNL MTG 104388 CABLE ASSY, TAKEUP OUTPUT 104342 WIRE 18 GA ST GRN 104388 CABLE ASSY, TAKEUP OUTPUT 100247 CONN, TERMINAL, RING, #8, 22-16 GA 104388 CABLE ASSY, TAKEUP OUTPUT 104339 WIRE 18 GA ST BLK 104388...
  • Page 113 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-01 LABOR, SUBASSY 102393 CARRIAGE ASSY 103828 WHEEL, CARRIAGE 102393 CARRIAGE ASSY 102991 SHAFT, WHEEL 102393 CARRIAGE ASSY 103220 SHAFT, .1255 DIA, 2.30 LG, PLT. ST 102393 CARRIAGE ASSY 103303 PLATE, PEN LIFT ASSY 102393 CARRIAGE ASSY 103300 FRAME, CARRIAGE, MACHINED 102393...
  • Page 115 COMPONENT COMP_DESC PARENT PARNT_DESC 100336 RES, 1K OHM, 5%, 1/4W 104499 PCB ASSY, PEN CARRIAGE 100338 RES, 100K OHM, 5%, 1/4W 104499 PCB ASSY, PEN CARRIAGE 100342 RES, 220 OHM, 5%, 1/4W 104499 PCB ASSY, PEN CARRIAGE 100357 CAP, CERAMIC, MONO, .1UF, 50V, .2 L 104499 PCB ASSY, PEN CARRIAGE 100924...
  • Page 117 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-01 LABOR, SUBASSY 104390 CARTRIDGE ASSY, SUMMIT 104396 COVER, CARTRIDGE 104390 CARTRIDGE ASSY, SUMMIT 102884 PCB ASSY, CARTRIDGE 104390 CARTRIDGE ASSY, SUMMIT 105136 PCB ASSY, CARTRIDGE 104390 CARTRIDGE ASSY, SUMMIT 104371 BODY, CARTRIDGE 104390 CARTRIDGE ASSY, SUMMIT...
  • Page 119 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-03 LABOR, MACHINE SHOP 104408 GRIT SHAFT ASSY 101051-04 LABOR, GRITSHAFT 104408 GRIT SHAFT ASSY 100550 SHAFT, X-AXIS DRIVE FINISHED 104408 GRIT SHAFT ASSY 100316 BEARING, BALL, .25ID, .625OD, .196 104408 GRIT SHAFT ASSY 100551 PIN, .249 DIA, 1.20 LG 104408 GRIT SHAFT ASSY 100552...
  • Page 121 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-01 LABOR, SUBASSY 103826 TENSIONER ASSY 103822 PULLEY, IDLER, .25 DIA. SHAFT 103826 TENSIONER ASSY 103823 TENSIONER, Y-AXIS, .25 DIA. SHAFT 103826 TENSIONER ASSY 103824 SHAFT, IDLER PULLEY, .25 DIA. 103826 TENSIONER ASSY 100316 BEARING, BALL, .25ID, .625OD, .196 103826 TENSIONER ASSY 103825...
  • Page 123 COMPONENT COMP_DESC PARENT PARNT_DESC 104324 CABLE, FLAT, 28 GA, 34 COND 104383 CABLE ASSY, 34 PIN RIBBON 102896 CONN, RIBBON CABLE, 34 PIN, FEMALE 104383 CABLE ASSY, 34 PIN RIBBON 100277 TYRAP, .1 IN X 3 IN 104383 CABLE ASSY, 34 PIN RIBBON...
  • Page 125 COMPONENT COMP_DESC PARENT PARNT_DESC 102885 CONN, HSG, 1 X 5 .156 SP, FEMALE 102892 CABLE ASSY, SERVO MOTOR 100246 CONN, TERMINAL, .110, 18-22GA, INSU 102892 CABLE ASSY, SERVO MOTOR 100284 CONN, CRIMP, INSERT, 18-24 GA, .156 102892 CABLE ASSY, SERVO MOTOR 102886 CONN, KEY, INSERT, .156 SP 102892...
  • Page 127 COMPONENT COMP_DESC PARENT PARNT_DESC 100173 WIRE 18 GA ST BLK X 25 IN UL 1007 103632 CABLE ASSY, 5000 DC POWER 100181 WIRE 18 GA ST RED X 25 IN UL 1007 103632 CABLE ASSY, 5000 DC POWER 100187 WIRE 18 GA ST YEL X 25 IN UL 1007 103632 CABLE ASSY, 5000 DC POWER 100193...
  • Page 129 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-01 LABOR, SUBASSY 104407 FRAME SENSOR ASSY 104202 PCB ASSY, SENSOR, XY LINE 104407 FRAME SENSOR ASSY 104409 HOUSING, SENSOR 104407 FRAME SENSOR ASSY 104361 SPRING, COMPRESSION 104407 FRAME SENSOR ASSY 104359 SHAFT, .187 DIA, 2.25 LG 104407 FRAME SENSOR ASSY 104369...
  • Page 132 COMPONENT COMP_DESC PARENT PARNT_DESC 102887 WIRE 18 GA ST BLK X 27 IN, UL 1007 102889 CABLE ASSY, RECTIFIER 102888 WIRE 18 GA ST RED X 27 IN, UL 1007 102889 CABLE ASSY, RECTIFIER 102885 CONN, HSG, 1 X 5 .156 SP, FEMALE 102889 CABLE ASSY, RECTIFIER 100244...
  • Page 133 COMPONENT COMP_DESC PARENT PARNT_DESC 101051-01 LABOR, SUBASSY 105052 FRAME SENSOR ASSY 105045 COVER, FRAME SENSOR 105052 FRAME SENSOR ASSY 105046 PLATE, FRAME SENSOR 105052 FRAME SENSOR ASSY 105047 LEVER, FRAME SENSOR 105052 FRAME SENSOR ASSY 105049 BLOCK, FRAME SENSOR 105052 FRAME SENSOR ASSY 105050 WAND, FRAME SENSOR...
  • Page 135 COMPONENT COMP_DESC PARENT PARNT_DESC 102887 WIRE 18 GA ST BLK X 27 IN, UL 1007 102889 CABLE ASSY, RECTIFIER 102888 WIRE 18 GA ST RED X 27 IN, UL 1007 102889 CABLE ASSY, RECTIFIER 102885 CONN, HSG, 1 X 5 .156 SP, FEMALE 102889 CABLE ASSY, RECTIFIER 100244...