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Standard Maintenance Preparation for Servicing Alignment for Mechanism Exploded views Adjustment Procedures Disassembly/Assembly of Mechanism Parts List Schematic Diagrams Alignment Procedures of Mechanism CBA’ s VIDEO CASSETTE RECORDER VIP-5000HC MK12 PLAY F.FWD STOP/EJECT AUTO REPEAT STANDBY SYSTEM SELECT AUTO STANDBY REPEAT...
MAIN SECTION VIDEO CASSETTE RECORDER VIP-5000HC MK12/VIP-5000LR MK12 Sec. 1: Main Section Specifications Preparation for Servicing Adjustment Procedures Schematic Diagrams CBA’ s TABLE OF CONTENTS Specifications..............................1-1-1 Important Safety Precautions..........................1-2-1 Standard Notes for Servicing ..........................1-3-1 Preparation for Servicing ........................... 1-4-1 Cabinet Disassembly Instructions........................
SPECIFICATIONS Description Unit Minimum Nominal Maximum Remark 1. Video 1-1. Video Output (PB) Vp-p FL6A 1-2. Video Output (R/P) Vp-p 1-3. Video S/N Y (R/P) HPF:100Hz INPUT:50% WHITE LPF:5MHz SC TRAP ON 1-4. Video Color S/N AM (R/P) HPF:100Hz 1-5. Video Color S/N PM (R/P) LPF:500KHz INPUT:100% COLOR SC TRAP ON...
IMPORTANT SAFETY PRECAUTIONS I. Also check areas surrounding repaired locations. Product Safety Notice J. Use care that foreign objects (screws, solder drop- Some electrical and mechanical parts have special lets, etc.) do not remain inside the set. safety-related characteristics which are often not evi- K.
Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Chassis or Secondary Conductor Afterwards, do the following tests and confirm the speci- fied values to verify compliance with safety standards.
STANDARD NOTES FOR SERVICING Circuit Board Indications How to Remove / Install Flat Pack-IC a. The output pin of the 3 pin Regulator ICs is indicated 1. Removal as shown. With Hot-Air Flat Pack-IC Desoldering Machine: (1) Prepare the hot-air flat pack-IC desoldering ma- Top View Bottom View chine, then apply hot air to the Flat Pack-IC (about...
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With Soldering Iron: (4) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply (1) Using desoldering braid, remove the solder from all soldering iron to center of the flat pack-IC and heat pins of the flat pack-IC.
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2. Installation Instructions for Handling Semiconductors (1) Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you Electrostatic breakdown of the semiconductors may can install a replacement flat pack-IC more easily. occur due to a potential difference caused by electro- (2) The "...
PREPARATION FOR SERVICING How to Enter the Service Mode CN504 CN502 CN501 About Optical Sensors CN251 Q503 Q504 Caution: CN503 An optical sensor system is used for the Tape Start and SW506 TP507 S-INH End Sensors on this equipment. Carefully read and follow the instructions below.
CABINET DISASSEMBLY INSTRUCTIONS Reference Notes 1. Disassembly Flowchart CAUTION: Locking Tabs (L-1) and (L-2) are fragile. Be This flowchart indicates the [1] Top Case careful not to break them. disassembly steps to gain access to item(s) to be serv- 1. Remove six Screws (S-2) and the spacer. Then [2] Front Assembly iced.
ELECTRICAL ADJUSTMENT INSTRUCTIONS General Note: "CBA" is an abbreviation for "Circuit 1. Head Switching Position Board Assembly". Adjustment Notes: Purpose: To determine the Head Switching point dur- 1. Electrical adjustments are required after replacing ing playback. circuit components and certain mechanical parts. It Symptom of Misadjustment: May cause Head is important to do these adjustments only after all Switching noise or vertical jitter in the picture.
BLOCK DIAGRAMS Servo/System Control Block Diagram Comparison Chart of Models & Marks TP507 AL+5V IC501 Model Mark MAIN CBA FUNCTION CBA (SERVO/SYSTEM CONTROL) S-INH VIP-5000HC MK12 RS501 D555 REMOTE VIP-5000LR MK12 KEY-1 CN505 CN651 REMOCON SWITCH SENSOR S-LED KEY-2 KEY SWITCH...
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Video Block Diagram Comparison Chart of Models & Marks Model Mark REC-VIDEO SIGNAL PB-VIDEO SIGNAL MODE: SP/REC VIP-5000HC MK12 VIP-5000LR MK12 MAIN CBA TP751 V-OUT JK751 Q305 V-OUT BUFFER X302 X301 4.43MHz Q311 3.58MHz Q307 Q304 I2C BUS SDA-1 BUFFER...
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Audio Block Diagram Comparison Chart of Models & Marks Model Mark VIP-5000HC MK12 VIP-5000LR MK12 PB-AUDIO SIGNAL REC-AUDIO SIGNAL Mode : SP/REC MAIN CBA MD701 AUDIO TP752 A-OUT JK751 A-OUT IC301 JK752 (AUDIO PROCESS) A-IN PB-ON LINE MUTE SP/LP-ON (DECK ASSEMBLY)
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The voltage for parts in hot circuit is measured using FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, VIP-5000HC MK12 If Main Fuse (F001) is blown, check to see that all components in the power supply REPLACE ONLY WITH THE SAME TYPE T1.6AL/250V FUSE.
MECHANICAL TROUBLE INDICATOR Note: The following symbols will appear on the indicator panel to indicate mechanical trouble. Indicator Mode at 0.4Hz interval When power safety is not functioning properly. at 0.8Hz interval When capstan/reel mechanism is not functioning properly. AUTO REPEAT at 1.6Hz interval When tape loading mechanism is not functioning properly.
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS Standard Notes Note: WARNING 1. Do not use the part number shown on these draw- Many electrical and mechanical parts in this chassis ings for ordering. The correct part number is shown have special characteristics. These characteristics in the parts list, and may be slightly different or often pass unnoticed and the protection afforded by amended since these drawings were prepared.
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LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. 2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F001) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply.
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Main 1/4 Schematic Diagram Comparison Chart of Note: Models and Marks When it is necessary to replace one or more of the following Diodes, MODEL MARK all four should be replaced: D595, D597, D598, D599. VIP-5000HC MK12 VIP-5000LR MK12 1-8-3 1-8-4 1-8-5 H85G0SCM1...
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Main 2/4 Schematic Diagram Comparison Chart of Models and Marks MODEL MARK VIP-5000HC MK12 VIP-5000LR MK12 1-8-6 1-8-7 1-8-8 H85G0SCM2...
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Main 3/4 Schematic Diagram Comparison Chart of Models and Marks MODEL MARK VIP-5000HC MK12 VIP-5000LR MK12 1-8-9 1-8-10 1-8-11 H85G0SCM3...
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Main 4/4 Schematic Diagram Comparison Chart of Models and Marks MODEL MARK VIP-5000HC MK12 VIP-5000LR MK12 NOTE : CAUTION ! CAUTION THE VOLTAGE FOR PARTS IN HOT CIRCUIT IS MEASURED USING Fixed voltage (or Auto voltage selectable ) power supply circuit is used in this unit.
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Function Schematic Diagram Comparison Chart of Models and Marks MODEL MARK VIP-5000HC MK12 VIP-5000LR MK12 H85G0SCF 1-8-15 1-8-16...
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Function CBA Top View Function CBA Bottom View BH85G0F01011-B 1-8-17 1-8-18...
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Main CBA Top View CAUTION ! BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER CAUTION NOTE : Fixed voltage (or Auto voltage selectable ) power supply circuit is used in this unit. SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, THE VOLTAGE FOR PARTS IN HOT CIRCUIT IS MEASURED USING If Main Fuse (F001) is blown, check to see that all components in the power supply...
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Main CBA Bottom View CAUTION ! BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER CAUTION NOTE : Fixed voltage (or Auto voltage selectable ) power supply circuit is used in this unit. SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, THE VOLTAGE FOR PARTS IN HOT CIRCUIT IS MEASURED USING If Main Fuse (F001) is blown, check to see that all components in the power supply...
WAVEFORMS (TP751 of Main CBA) V-OUT E-E 10usec 50mV x 10 (TP751 of Main CBA) UPPER (TP302 of Main CBA) LOWER V-OUT 0.1V x 10 RF-SW 0.5V x 10 50usec (TP301 of Main CBA) UPPER (TP302 of Main CBA) LOWER C-PB 10mV x 10 RF-SW...
WIRING DIAGRAM Comparison Chart of Models & Marks Model Mark AC CORD VIP-5000HC MK12 VIDEO AUDIO VIDEO AUDIO VIP-5000LR MK12 MAIN CBA (BH85G0F01011A) CN502 CN251 CN504 CN501 CN503 CN505 CYLINDER ASSEMBLY CN651 LOADING MOTOR ASSEMBLY CAPSTAN MOTOR DRUM C-F/R MOTOR...
Comparison Chart of Models and Marks Signal Active Function Mark Name Level Model Mark Color Phase VIP-5000HC MK12 Rotary OUT C-ROTA Changeover VIP-5000LR MK12 Signal IC501 ( SERVO / SYSTEM CONTROL IC ) Video Head "H" ≥ 4.5V, "L" ≤ 1.0V OUT H-A-SW...
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Signal Active Signal Active Function Function Mark Mark Name Level Name Level Character Capstan OSD- Output OUT C-CONT Motor Control CHARA- – (Superimpos- Signal Drum Motor OUT D-CONT – OSDVcc OSDVcc – Control Signal – N.U. Not Used – Dummy SYNC H/Hi-z V-sync Output...
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Signal Active Function Mark Name Level Converter – AVcc Power Input/ – Standard Voltage Input – FLDVcc – – FLDVp – – N.U. Not Used – – N.U. Not Used – – N.U. Not Used – – N.U. Not Used –...
LEAD IDENTIFICATIONS 2SC1815-BL (TPE2) BN1F4M-T 2SC1815-Y(TPE2) DTA124ESA BD6655FP 2SC1815-GR(TPE2) KRA103M 2SC2120-Y(TPE2) BA1F4M-T KTC3203(Y) KTA1266(GR) 2SA1015-GR(TPE2) KTC3193(Y) KTC3199(Y,GR,BL) 2SC2785(J.H.F.K) 2SC2058(Q) KRC103M DTC124ESA 2SA1175(J.H.F) E C B E C B LA71586M BR24C01AF-W LA71584M QSZAC0RMB057 AT24C01A-10SC M24C01-MN6 LTV-817(B.C)-F 2SC536NF(NG)-NPA-AT 2SC3331(T.U) FS2KM-18A ST-304L-(A,B,C,D) PT204-6B-12 Note: LM324D A: Anode...
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DECK MECHANISM SECTION VIDEO CASSETTE RECORDER VIP-5000HC MK12/VIP-5000LR MK12 Sec. 2: Deck Mechanism Section Standard Maintenance Alignment for Mechanism Disassembly/Assembly of Mechanism Alignment Procedures of Mechanism TABLE OF CONTENTS Standard Maintenance............................2-1-1 Service Fixtures and Tools..........................2-2-1 Mechanical Alignment Procedures ........................2-3-1 Disassembly / Assembly Procedures of Deck Mechanism ................
STANDARD MAINTENANCE Service Schedule of Components H: Hours : Check : Change Deck Periodic Service Schedule Ref. No. Part Name 1,000 H 2,000 H 3,000 H 4,000 H Cylinder Assembly Loading Motor Assembly Pulley Assembly Tension Lever Sub Assembly AC Head Assembly B573, B574 Reel (S), Reel (T) Capstan Motor Cap Belt...
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Cleaning Cleaning of Audio Control Head Clean the head with a cotton swab. Cleaning of Video Head Procedure Clean the head with a head cleaning stick or chamois cloth. 1. Remove the top cabinet. 2. Dip the cotton swab in 90% isopropyl alcohol and Procedure clean the audio control head.
SERVICE FIXTURE AND TOOLS J-1-1, J-1-2 Ref. No. Name Part No. Adjustment J-1-1 Alignment Tape FL6A Head Adjustment of Audio Control Head J-1-2 Alignment Tape FL6N8 Azimuth and X Value Adjustment of Audio Control (1speed only) Head / Adjustment of Envelope Waveform FL6NS8 (2speed only) Guide Roller Adj.Screwdriver FSJ-0006...
MECHANICAL ALIGNMENT PROCEDURES Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape- starts on the next page. Refer to the information below loaded position without a cassette tape on this page if a tape gets stuck, for example, in the 1.
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1. Tape Interchangeability Alignment Note: To do these alignment procedures, make sure that the Tracking Control Circuit is set to the center position every time a tape is loaded or unloaded. (Refer to page 2-3-4, procedure 1-C, step 2.) Equipment required: Dual Trace Oscilloscope VHS Alignment Tape (FL6N8) Guide Roller Adj.
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to apply adequate torque to the shaft of each 1-A. Preliminary/Final Checking and Guide Roller so that the Guide Roller turns prop- Alignment of Tape Path erly. Even when adjusting the height of the Guide Purpose: Roller(s), do not touch these two small screws. To make sure that the tape path is well stabilized.
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6. Press CH DOWN button on the VCR until the CTL 1-D. Azimuth Alignment of Audio/Control/ waveform has shifted from its original position (not Erase Head the position achieved in step 5, but the position of Purpose: CTL waveform in step 4) by approximately To correct the Azimuth alignment so that the Audio/Con- -2msec.
DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK MECHANISM Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to CABINET DISASSEMBLY INSTRUCTIONS on page 1-5-1.) All the following procedures, including those for adjustment and replacement of parts, should be done in Eject mode; see the positions of [44] and [45] in Fig.
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STEP START- REMOVAL INSTALLATION /LOC. REMOVE/*UNHOOK/ PART ADJUSTMENT Fig. No. UNLOCK/RELEASE/ CONDITION UNPLUG/DESOLDER (+) Refer to Alignment [35] [28] Loading Arm S Assembly DM2, DM15 Sec. Pg. 2-4-9 (+) Refer to Alignment [36] [35] Loading Arm T Assembly DM2, DM15 Sec.
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(S-1) (L-1) (S-1) (L-1) (S-2) (S-4) (S-3) (P-1) Fig. DM5 Fig. DM3 Connector A Pin D Pin C [49] Connector B Pull up Slide VH Connector B Connector A [50] Pin A Pin B (L-6) Slot A Slots (S-5) (S-19) Fig.
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(S-7) (S-9) [ VIP-5000LR MK12 ] FFC Cable [13] (S-10) (S-11) [15] ACH Connector B (9P) [16] [14] (L-4) ACH Connector AN (9P) (S-6) Belt Fig. DM7 (L-2) Fig. DM9 (S-8) [10] [12] [18] After removing the Screw (S-12), (P-3) while pressing the Locking Tab (L-7) (L-7), remove [17].
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Cap Belt (C-2) [24] [20] (C-3) [26] (P-4) (P-4) [29] Fig. DM11 (S-14) When installing [26], install the spring (P-4) to [29] as Portions A on [23] must be set shown in the left figure, and in the slot on [22] as shown. (C-1) then install [26] while Pin on...
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Refer to the Alignment Section, Page 2-4-9. [28] (C-5) (P-5) [34] [33] (S-16) [36] [35] (C-6) [30] [32] (C-4) [31] [29] [27] Fig. DM15 Position of Mode Lever when installed [39] Pin of [38] Pin of [34] Pin of [37] (P-8) (C-7) (P-7)
ALIGNMENT PROCEDURES OF MECHANISM The following procedures describe how to align the Alignment 1 individual gears and levers that make up the tape load- Loading Arm, S and T Assembly ing/unloading mechanism. Since information about the state of the mechanism is provided to the System Con- Install Loading Arm S and T Assembly so that their trol Circuit only through the Mode Switch, it is essential triangle marks point to each other as shown in...
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Alignment 3 Cam Gear (A), Rack Assembly Install the Rack Assembly so that the first tooth on the gear of the Rack Assembly meets the first groove on the Cam Gear (A) as shown in Fig. AL4. Cam Gear (A) Top View Alignment 3 First tooth...
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EXPLODED VIEWS AND PARTS LIST SECTION VIDEO CASSETTE RECORDER VIP-5000HC MK12/VIP-5000LR MK12 Sec. 3: Exploded views and Parts List Section Exploded views Parts List TABLE OF CONTENTS Exploded Views ..............................3-1-1 Mechanical Parts List............................3-2-1 Electrical Parts List .............................. 3-3-1 Deck Parts List..............................
EXPLODED VIEWS Front Panel [ VIP-5000LR MK12 ] 3-1-1 H85G0FEX...
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Cabinet 2L011 See Electrical Parts List for parts with this mark. 2L011 Some Ref. Numbers are not in sequence. 2L011 [ VIP-5000LR MK12 ] 2B43 2L021 2L021 2L021 2B44 2L021 MD701 2L022 2L021 2B45 RS501 2B11 2L041 MAIN CBA AC001 FUNCTION CBA 3-1-2 H85G0CEX...
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Packing Some Ref. Numbers are not in sequence. Unit 3-1-3 H85G0PEX...
Comparison chart of Models and Marks DRY BATTERY(SUNRISE) R6SSE/2S or XB0M451MS002 Mark Model No. DRY BATTERY R6P/2S XB0M451T0001 RF CABLE LP-PAL-960601 or WPZ0102LG007 VIP-5000HC MK12 RF CORD PAL 1.0M WPZ0102TM010 VIP-5000LR MK12 ACCESSORY BAG H3600UD T=0.03 0VM409454 X20 OWNER'S MANUAL H85G0PD 0VMN02705 Ref.
CHIP CERAMIC CAP. F Z 0.1µF/25V or CHD1EZ30F104 Mark Model No. CHIP CERAMIC CAP. F Z 0.1µF/25V or CHD1EZB0F104 VIP-5000HC MK12 CHIP CERAMIC CAP. F Z 0.1µF/50V or CHD1JZ30F104 VIP-5000LR MK12 CHIP CERAMIC CAP. FZ Z 0.1µF/50V or CHD1JZ3FZ104 CHIP CERAMIC CAP. F Z 0.1µF/50V or CHD1JZB0F104 CHIP CERAMIC CAP.
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CHIP CERAMIC CAP. CG J 22pF/50V or CHD1JJBCG220 CHIP CERAMIC CAP. B K 0.022µF/50V CHD1JKB0B223 CHIP CERAMIC CAP. CH J 22pF/50V CHD1JJBCH220 C348 ELECTROLYTIC CAP. 1µF/50V M H7 CE1JMASSL010 C314 CHIP CERAMIC CAP.
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. C420 ELECTROLYTIC CAP. 22µF/10V M H7 CE1AMASSL220 C553 ELECTROLYTIC CAP. 10µF/16V M H7 CE1CMASSL100 C421 ELECTROLYTIC CAP. 33µF/6.3V M H7 CE0KMASSL330 C554 CHIP CERAMIC CAP. B K 0.01µF/50V or CHD1JK30B103 C423 CHIP CERAMIC CAP.
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. C711 CERAMIC CAP.(AX) B J 1000pF/50V or CCA1JJT0B102 D057 ZENER DIODE DZ-9.1BSCT265 or NDTC0DZ9R1BS CERAMIC CAP.(AX) B K 1000pF/50V CCA1JKT0B102 ZENER DIODE MTZJT-779.1C QDTC0MTZJ9R1 C751 CHIP CERAMIC CAP. B K 4700pF/50V or CHD1JK30B472 D301 SWITCHING DIODE 1N4148M or NDTZ01N4148M...
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. L502 INDUCTOR 100µH-K-26T LLAXKATTU101 Q404 TRANSISTOR 2SC536NF-NPA-AT or QQSFC536NNPA L581 CHOKE COIL 47µH-K LLBD00PKV007 TRANSISTOR 2SC536NG-NPA-AT or QQSGC536NNPA L701 INDUCTOR 10µH-K-26T LLAXKATTU100 TRANSISTOR 2SC3331(T) or QSC3331TNPAA L702 PCB JUMPER D0.6-P5.0 JW5.0T TRANSISTOR 2SC3331(U) QSC3331UNPAA...
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CHIP RES.(1608) 1/16W J 1k Ω CHIP RES.(1608) 1/10W J 2.7k Ω or RRXGJR5Z0102 R313 RRXAJB5Z0272 CHIP RES.(1608) 1/10W J 390 Ω or CHIP RES.(1608) 1/10W J 2.7k Ω or R025 RRXAJB5Z0391 RRXAJR5Z0272...
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CHIP RES.(1608) 1/10W J 220 Ω or CHIP RES.(1608) 1/10W J 12k Ω or R344 RRXAJB5Z0221 RRXAJR5Z0123 CHIP RES.(1608) 1/10W J 220 Ω or CHIP RES.(1608) 1/16W J 12k Ω RRXAJR5Z0221 RRXGJR5Z0123 CHIP RES.(1608) 1/16W J 220 Ω...
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CHIP RES.(1608) 1/10W J 4.7k Ω or CHIP RES.(1608) 1/10W 0 Ω or R532 RRXAJB5Z0472 RRXAZR5Z0000 CHIP RES.(1608) 1/10W J 4.7k Ω or CHIP RES.(1608) 1/16W 0 Ω RRXAJR5Z0472 RRXGZR5Z0000 CHIP RES.(1608) 1/16W J 4.7k Ω...
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Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CARBON RES. 1/6W J 1.8k Ω RCX6JATZ0182 TP752 PCB JUMPER D0.6-P7.5 JW7.5T CHIP RES.(1608) 1/10W J 150 Ω or CARBON P.O.T. 100k Ω B R751 RRXAJB5Z0151 VR501 VRCB104HH014 CHIP RES.(1608) 1/10W J 150 Ω...
Comparison chart of Models and Marks Ref.No. Mark Description Part No. B487 BAND BRAKE MK10 0VM304416B Mark Model No. B488 MODE LEVER MK10 0VM100918H VIP-5000HC MK12 B491 CAM GEAR(A) MK10 0VM100914 VIP-5000LR MK12 B492 MODE GEAR MK10 0VM304402J B494 DOOR OPENER B MK10 0VM304398 B499...
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Ref.No. Mark Description Part No. L1406 AC HEAD SCREW MK9 0VM410964 L1450 SCREW, SEMS M2.6X5 PAN HEAD+ CPM39050 L1460 SCREW M2.6X6 PAN HEAD + SPM39060 L1461 SCREW, P-TIGHT M2.6X6 WASHER GCMP9060 HEAD+ L1463 SCREW, S-TIGHT M2.6X4 BIND HEAD+ GBMS9040 L1466 SCREW, S-TIGHT M2.6X6 BIND HEAD+ GBMS9060 L1469...