Brake Actuator & Coupling Assembly; Winch; Lights; Tie-Downs - Four winns Horizon Owner's Manual

Replace all worn and damaged parts. ALWAYS use the
manufacturer’s replacement parts. Replacement parts
may be ordered through your Four Winns dealer.
For more information on maintenance, refer to the
manufacturer’s literature included in the owner’s packet.
D. Brake Actuator & Coupling Assembly
When storing or parking your trailer, keep the brake ac-
tuator and coupling assembly (coupler) off the ground to
prevent dirt buildup in the ball socket. Keep the coupler
clean of dirt, tar, and mud. Lubricate the coupler with
SAE 30 weight oil every six months or as often as neces-
sary. Replace any worn or defective parts. If the cou-
pler is damaged, contact your Four Winns dealer for
replacement parts. DO NOT use a damaged or bent
coupler assembly.
For more information on maintenance, refer to the
manufacturer’s literature included in the owner’s packet.
NOTICE
The trailer should be set up at a slight angle to
allow for water to drain aft in the boat.
E. Winch
The winch should be kept clean of dirt, ice, paint, etc.,
and the spur gears should have a film of grease on them
at all times. Apply several drops of SAE 30 weight oil to
the ratchet pawl mechanism, bushings and pinion shaft
threads twice per season.
Replace any worn or damaged parts. For more infor-
mation on maintenance, refer to the manufacturer’s litera-
ture included in the owner’s packet.
F. Lights
Inspect wiring for cuts or bare wire which could cause
electrical shorts. Repair or replace defective wiring.
Replace cracked or damaged lens and always carry
spare bulbs. Replacement parts may be ordered through
a Four Winns dealer.
G. Tie-downs
Replace frayed or damaged tie-downs. Periodically, lu-
bricate the ratchet mechanism with a fine oil or silicone
spray. Replacement parts may be ordered through a
Four Winns dealer.
180/190/200 Horizon
Owner’s Manual
08/01
H. Wheels
Some maintenance is required to maintain the finish and
retard rusting of painted rims. The wheels should be
cleaned with dishwashing soap and water and rinsed
with clean water immediately after each use. Waxing is
recommended three to four times each year.
Aluminum wheel rims may be cleaned with dishwashing
soap and water. However, cleaning products specifi-
cally for aluminum are available and can be used. Clean-
ers may be obtained from Four Winns dealers and your
local auto parts stores. The Mag wheel manufacturer
recommends a product by Priority One® called Pro-Long
Aluminum/Chrome Wheel Protectant™. Galvanized rims
should be rinsed only with clean water immediately after
each use.
NOTICE
ALWAYS read the manufacturer’s instructions
on the label before using any product.
I.

Brakes

Keep the actuator clean of dirt, tar, and mud. The actua-
tor and internal parts should be lubricated at all times
with SAE 30 weight oil. The hitch ball may be lubricated
with automotive grease or lubricant made for hitch balls.
Periodically inspect the brake system for leaks. Check
all hoses for cuts or wear. Replace all defective hoses.
The master cylinder should be filled within 1/2 inch from
the top of the reservoir.
At the beginning of each year, inspect the brakes for
excessive wear, have linings replaced if necessary.
If the brakes need bleeding, consult your Four Winns
dealer for assistance. If unavailable, a brake or auto
repair facility can perform the repair.
Refer to the manufacturer’s literature included in the
owner’s packet for additional information on the brake
system.
J. Bearings
Wheel bearings and seals should be inspected at the
same time as brakes. Have worn or defective parts re-
placed. Grease bearings and seals at this time and at
the end of the boating season. Bearing Protectors
should be greased three to four times a year. A grease
fitting is provided.
Section R
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