Valve Guide Replacement - Sym Symply50 Service Manual

SYM
Caution
If clearance between valve stem and valve
guide exceeded service limit, check whether
the new clearance that only replaces new
valve guide is within service limit or not. If
so, replace valve guide.
Correct it with reamer after replacement.
If clearance still exceeds service limit after
replaced valve guide, replace valve stem too.
Caution
It must correct valve seat when replacing
valve guide.

Valve guide replacement

Heat up cylinder head to 100~150 ¢ J with
heated plate or toaster.
Caution
Do not let torch heat cylinder head directly.
Otherwise, the cylinder head may be
deformed as heating it.
Wear on a pair of glove to protect your
hands when operating.
Hold the cylinder head, and then press out old
valve guide from combustion chamber side.
Tool: Valve guide driver 5 mm
Caution
Check if new valve guide is deformation
after pressed it in.
When pressing in the new valve guide,
cylinder head still must be kept in 100~150
¢ J .
Adjust the valve guide driver and let valve
guide height is in 13mm.
Press in new valve guide from rocker arm side.
Tool: Valve guide driver 5 mm
Wait for the cylinder head cooling down to
room temperature, and then correct the new
valve guide with reamer.
Caution
Using cutting oil when correcting valve
guide with a reamer.
Turn the reamer in same direction when it
be inserted or rotated.
Correct valve seat, and clean up all metal
residues from cylinder head.
Special tool: Valve guide reamer 5 mm
6. CYLINDER HEAD/VALVE
Valve guide driver
5.0mm
13 mm
(0.15in)
Valve guide reamer 5.0mm
Valve guide driver
5.0mm
6-9