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INSTALLATION INSTRUCTIONS
FH085D36D
FLF085D36D
FLR110D48D
READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE
INSTALLATION.
THIS INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND
THE REQUIREMENTS OF ALL GOVERNING CODES AND ORDINANCES FOR
THE INSTALLATION LOCATION.
IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND
ALL OF THESE REQUIREMENTS.
FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY
DAMAGE, BODILY INJURY OR DEATH.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
THIS FURNACE IS NOT INTENDED FOR USE AS A CONSTRUCTION
HEATER. USE OF THIS FURNACE DURING CONSTRUCTION AND FINISHING
PHASES OF A STRUCTURE IS CONSIDERED AS "OPERATION IN A
CORROSIVE ATMOSPHERE" AND "UNUSUAL, NEGLIGENT OR IMPROPER
USE" AND AS SUCH ARE CONSIDERED EXCLUSIONS BY THE BARD
MANUFACTURING COMPANY LIMITED WARRANTY.
OIL FURNACE
MODELS
FH110D48D
FLR085D36D
FLR140D60D
WARNING
FOR YOUR SAFETY
IMPORTANT NOTICE
Bard Manufacturing Company
Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
FH110D60D
FLF110D48D
FC085D36D
Manual:
2100-392A
Supersedes:
File:
VOL. I, TAB 3
Date:
12-17-01
Copyright 2001
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Summary of Contents for Bard FH085D36D
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Page 1: Installation Instructions
HEATER. USE OF THIS FURNACE DURING CONSTRUCTION AND FINISHING PHASES OF A STRUCTURE IS CONSIDERED AS "OPERATION IN A CORROSIVE ATMOSPHERE" AND "UNUSUAL, NEGLIGENT OR IMPROPER USE" AND AS SUCH ARE CONSIDERED EXCLUSIONS BY THE BARD MANUFACTURING COMPANY LIMITED WARRANTY. Bard Manufacturing Company... -
Page 2: Table Of Contents
CONTENTS Filters Getting Other Information and Publications Hi-Boy Models – Filter Locations & Removal Installation and Operating Instructions and Replacement Procedures ......20 Counterflow Models – Filter Locations ....21 Equpment Selection ..........2 Locating the Furnace ..........2 Lo-Boy Models – Filter Locations ....... 22 Duct Work ............... -
Page 3: Getting Other Information And Publications
GETTING OTHER INFORMATION and PUBLICATIONS FOR MORE INFORMATION, CONTACT These publications can help you install the furnace. You THESE PUBLISHERS: can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard. ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave. -
Page 4: Installation And Operating Instructions
INSTALLATION and OPERATING INSTRUCTIONS LOCATING THE FURNACE EQUIPMENT SELECTION When installing the furnace be sure to provide adequate An accurate heating load calculation must be conducted space for easy service and maintenance. Locate the using American Society of Heating, Refrigeration and furnace as close to the chimney as practical, giving Air Conditioning Engineers (ASHRAE) or Air consideration to the accessibility of the oil burner,... -
Page 5: Table 2 Dimensions Lo-Boy Models
TABLE 2 LO-BOY MODELS DIMENSIONS (INCHES) - - - - - - - - - - - - - - - Washable type filter 1” nom. thickness FIGURE 1 LO-BOY MODELS DIMENSIONS MIS-1345 Manual 2100-392 Page... -
Page 6: Table 3 Dimensions Hi-Boy Models
TABLE 3 HI-BOY MODELS DIMENSION (INCHES) t l i Washable type filter Left or right side return air option. Must be cut in by installer. FIGURE 2 HI-BOY MODELS DIMENSIONS MIS-1346 Manual 2100-392 Page... -
Page 7: Table 4 Dimensions Counterflow Models
TABLE 4 COUNTERFLOW MODELS DIMENSION (INCHES) t l i Washable type filter Left or right side return air option. Must be cut in by installer. FIGURE 3 COUNTERFLOW MODELS DIMENSIONS MIS-1344 Manual 2100-392 Page... -
Page 8: Duct Work
For top discharge FH and FL models, when coils are are factory wired on high speed for cooling/manual fan installed without using Bard coil cabinets or coils of operation. Heating speeds are wired for the largest another brand are used, the coil drain pan should be... -
Page 9: Table 5 Electrical Data
FIGURE 4 TYPICAL INSTALLATION REQUIREMENTS FRONT FLUE LO-BOY MODEL SHOWN MIS-1335 NOTE: The chimney must be lined with a high temperature noncorrosive material that complies with the local codes, or in their absence with Standard for Chimneys and Vents, NFPA211. Also see section on Venting in these instructions. -
Page 10: Oil Line Piping
OIL LINE PIPING These controls were selected for their proven high quality, dependability, and serviceability. With proper First determine whether the pipe system is to be a single maintenance this burner assembly will provide many line system or a two line system. All connections must years of reliable service. -
Page 11: Beckett "Cleancut" Oil Pump
As an improved service feature Bard Manufacturing has installed a brass tee fitting next to the oil line output of This primary control, though it possesses the latest... -
Page 12: Beckett R7184B Primary Operational Guide
BECKETT R7184B PRIMARY OPERATIONAL GUIDE Pre-Purge Delay – 15 seconds on delay LED Codes – Flashing 1/2 second on / 1/2 second off – system is locked out or in restricted mode (hard lockout). – Flashing 2 seconds on / 2 seconds off – control is in recycle mode (soft lockout). –... -
Page 13: Burner Setup And Adjustments
TABLE 6 FURNACE DATA 70 degree hollow cone spray pattern, 100 PSIG pump pressure Annual fuel utilization efficiency and heating capacity based upon U.S. Government standard test using D.O.E. isolated combustion rating procedure. CHECK AND ADJUSTMENT PROCEDURE: BURNER SETUP AND ADJUSTMENTS 1. -
Page 14: Figure 6 Pressure Gauge Connection To Pressure Gauge Port
8. Measure the CO (or O ) in the flue gas at the trace 9. Perform the smoke test again. It should now be at of smoke level. Open the air control and add zero. Lock the air settings securely. reserve air until the CO is lowered by 1.5%. -
Page 15: Table 7 Correlation Of % Of Co
TABLE 7 CORRELATION OF PERCENT OF CO AND RESERVE AIR TABLE 8 NO. 2 FUEL OIL EFFICIENCY CHART (NET STACK TEMP. DEGREES F) TABLE 9 RECOMMENDED START-UP SETTINGS 70 degree hollow cone spray pattern, 100 PSIG pump pressure Manual 2100-392 Page... -
Page 16: Burner Nozzle And Electrode Adjustments
BURNER NOZZLE AND ELECTRODE VENTILATION AND COMBUSTION AIR ADJUSTMENTS Appliances shall be installed in a location where the Check nozzle size as to conformance to installation facilities for ventilation permit satisfactory combustion requirements. Install nozzle by screwing into hexagon of oil, proper venting and the maintenance of ambient adapter. -
Page 17: Table 11 Sq.ft. Required As Unconfined Space
APPLIANCES LOCATED IN CONFINED TABLE 11 SPACES SQUARE FEET REQUIRED TO In unconfined spaces in buildings, infiltration may be QUALIFY AS UNCONFINED SPACE adequate to provide air for combustion, ventilation, and dilution of flue gasses. However, in buildings of unusually tight construction, additional air shall be provided using the method described under “All Air From Outdoors”... -
Page 18: Table 12 Minimum Ventilation Openings
ALL AIR FROM OUTDOORS TABLE 12 MINIMUM VENTILATION OPENINGS A. The confined space shall be provided with two permanent openings, one in or near the top of the enclosure and one in or near the bottom. The l i t openings shall communicate directly, or by means of ducts with outdoors or to such spaces (crawl or attic) that freely communicate with outdoors. -
Page 19: Figure 10 All Air From Outdoors Through Ventilated Attic
FIGURE 10 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS THROUGH VENTILATED ATTIC NOTE: The inlet and outlet air openings shall each have a free area of not less than one square inch per 4,000 BTU per hour (35 square inches per gallon per hour) of the total input rating of all appliances in the enclosure. -
Page 20: Louvers And Grilles
LOUVERS AND GRILLES FAN AND LIMIT CONTROL In calculating free area for above ventilation and The fan and limit control is factory installed in all units. combustion air requirements, consideration shall be See Table 13 for factory settings. The fan on/off given to the blocking effect of louvers, grilles, or settings may have to be varied due to the static pressure screens protecting openings. -
Page 21: Table 13 Temperature Rise Ranges, Limit Control Settings, And Heating Blower Speeds
TABLE 13 TEMPERATURE RISE RANGES, LIMIT CONTROL SETTINGS, AND HEATING BLOWER SPEEDS 70 degree hollow cone spray pattern, 100 PSIG pump pressure Manual 2100-392 Page... -
Page 22: Table 14 Filter Sizes For Gas Furnaces
FILTERS TABLE 14 All models are shipped with filters. See Table 14 for FILTER SIZES FOR OIL FURNACES sizes. See following information. Hi-Boy models are supplied with an external filter rack which can be installed on either left or right side. The counterflow models require a bracket installation and final filter location projects into return air plenum attachment for furnace. -
Page 23: Counterflow Models - Filter Locations
Figure 13 shows a typical installation of a 20 x 25 x 1 COUNTERFLOW MODELS – FILTER filter rack. The same 14 x 23 cutout is required in the LOCATIONS furnace side, and the bottom of the filter rack is aligned Counterflow models normally have filters installed in over the bottom of the 14 x 23 cutout. -
Page 24: Lo-Boy Models - Filter Locations
LO-BOY MODELS – FILTER LOCATIONS Lo-boy models have the filter installed in the return air cabinet section of the furnace. It is accessible from the rear of the furnace by removing the blower/filter access door. The electrical switch should be turned “off” prior to removing the access door. -
Page 25: Maintenance
MAINTENANCE LUBRICATION B. Ignition Failure – Test by closing oil supply while burner is off. Run through starting No lubrication is required for either the burner or the procedure. The primary control will attempt blower motor. Both are permanently lubricated. three trials for ignition. -
Page 26: Combination Combustion Chamber/Burner Mounting System
COMBINATION COMBUSTION WARNING CHAMBER/BURNER MOUNTING SYSTEM The furnace has been designed with a combustion The procedures described in Figures 16A and chamber mounting system that enables service 16B should be conducted only by a qualified personnel to remove the combustion chamber, its service technician. -
Page 27: Figure 16B Removal Of Entire Combustion Chamber Mounting System
TO REMOVE BURNER ONLY TO REMOVE THE ENTIRE COMBUSTION CHAMBER MOUNTING SYSTEM Disconnect fuel line, power cord and wires from T, T on primary control. Loosen (3) 1/4 inch nuts securing Disconnect fuel line, power cord and wires from T, T burner mounting flange. -
Page 28: Common Causes Of Trouble
COMMON CAUSES OF TROUBLE PUMP SQUEALS OR CHATTERS This may be caused by air in pipes. Check all joints in CAUTION the oil supply pipe for leaks. Check strainer in pump; if dirty, clean. To avoid accidents, always open main switch INSUFFICIENT HEAT (OFF position) when servicing the burner. -
Page 29: Blower System Resistance Curves
FH RESISTANCE CURVES FH085D36D System Resistance Curves 1400 1300 HIGH 1200 1100 MED. 1000 External Static Pressure in Inches of Water FH110D48D System Resistance Curves 2000 HIGH 1800 MED.HIGH 1600 1400 MED. LOW 1200 1000 External Static Pressure in Inches of Water... - Page 30 FH RESISTANCE CURVES FH110D60D System Resistance Curves 2400 2200 HIGH 2000 MED. HIGH 1800 1600 1400 1200 1000 External Stactic Pressure in Inches of Water External Static Pressure in Inches of Water Manual 2100-392 Page...
- Page 31 FLF / FLR RESISTANCE CURVES FLF/R085D36D System Resistance Curves 1500 HIGH 1400 1300 1200 MED. 1100 1000 External Static Pressure in Inches of Water FLF/R110D48D System Resistance Curves 2000 HIGH 1800 MED. HIGH 1600 1400 MED. 1200 1000 External Static Pressure in Inches of Water Manual 2100-392 Page...
- Page 32 RESISTANCE CURVES FLR140D60D System Resistance Curves 2800 HIGH 2600 2400 2200 2000 MED. HIGH 1800 1600 MED. LOW 1400 1200 1000 0.05 0.15 0.25 0.35 0.45 External Static Pressure in Inches of Water FC085D36D System Resistance Curves 1600 HIGH 1400 1200 MED.
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Page 33: Wiring Diagrams
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