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INSTALLATION INSTRUCTIONS
FH085D36E
FLF085D36E
FLR085D36E
FLR140D60E
READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE
INSTALLATION.
THIS INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND
THE REQUIREMENTS OF ALL GOVERNING CODES AND ORDINANCES FOR
THE INSTALLATION LOCATION.
IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND
ALL OF THESE REQUIREMENTS.
FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY
DAMAGE, BODILY INJURY OR DEATH.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
THIS FURNACE IS NOT INTENDED FOR USE AS A CONSTRUCTION
HEATER. USE OF THIS FURNACE DURING CONSTRUCTION AND FINISHING
PHASES OF A STRUCTURE IS CONSIDERED AS "OPERATION IN A
CORROSIVE ATMOSPHERE" AND "UNUSUAL, NEGLIGENT OR IMPROPER
USE" AND AS SUCH ARE CONSIDERED EXCLUSIONS BY THE BARD
MANUFACTURING COMPANY LIMITED WARRANTY.
OIL FURNACE
MODELS
FH110D48E
FLF110D48E
FLR110D48E
FC085D36E
WARNING
FOR YOUR SAFETY
IMPORTANT NOTICE
Bard Manufacturing Company
Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
FH110D60E
FLF110D60E
FLR110D60E
Manual:
2100-422B
Supersedes:
2100-422A
File:
VOL. I, TAB 3
Date:
09-23-03
Copyright 2003
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Summary of Contents for Bard FH085D36E
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Page 1: Installation Instructions
HEATER. USE OF THIS FURNACE DURING CONSTRUCTION AND FINISHING PHASES OF A STRUCTURE IS CONSIDERED AS "OPERATION IN A CORROSIVE ATMOSPHERE" AND "UNUSUAL, NEGLIGENT OR IMPROPER USE" AND AS SUCH ARE CONSIDERED EXCLUSIONS BY THE BARD MANUFACTURING COMPANY LIMITED WARRANTY. Bard Manufacturing Company... -
Page 2: Table Of Contents
CONTENTS Getting Other Information and Publications ..1 Filters Upflow & Counterflow Filter Information ..... 237 Installation and Operating Instructions Lo-Boy Models – Filter Locations ....... 28 Equipment Selection ..........2 Locating the Furnace ..........2 Maintenance Installing the Furnace ..........6 Lubrication ............ -
Page 3: Getting Other Information And Publications
GETTING OTHER INFORMATION and PUBLICATIONS FOR MORE INFORMATION, CONTACT These publications can help you install the furnace. You THESE PUBLISHERS: can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard. ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave. -
Page 4: Installation And Operating Instructions
INSTALLATION and OPERATING INSTRUCTIONS LOCATING THE FURNACE EQUIPMENT SELECTION When installing the furnace be sure to provide adequate An accurate heating load calculation must be conducted space for easy service and maintenance. Locate the using American Society of Heating, Refrigeration and furnace as close to the chimney as practical, giving Air Conditioning Engineers (ASHRAE) or Air consideration to the accessibility of the oil burner,... -
Page 5: Table 2 Dimensions Flf/R Models
FIGURE 1 FLF/R MODELS DIMENSIONS TABLE 2 FLF/R MODELS DIMENSIONS (INCHES) FLF/FLR 085, 110 AND 140 SPECIFICATION SHEET TOP VIEW RETURN SUPPLY DUCT DUCT Washable type filter 1” nom. thickness "FLF" FLUE KNOCKOUT "FLF" FLUE KNOCKOUT REAR FLUE "FLF" FLUE ON "FLR"... -
Page 6: Figure 2 Fh Models Dimensions
FIGURE 2 FH MODELS DIMENSIONS 21 7/8" TOP VIEW FH085 AND FH110 SUPPLY SPECIFICATION SHEET OPENING 19 7/8" 30 1/2" FLUE KNOCKOUT 23" FLUE KNOCKOUT FLUE KNOCKOUT OPTIONAL HIGH VOLTAGE REAR CLEANOUT ENTRANCE DOOR OPTIONAL HIGH LOW VOLTAGE VOLTAGE ENTRANCE ENTRANCE OPTIONAL 53"... -
Page 7: Figure 3 Fc Models Dimensions
FIGURE 3 FC085 MODEL DIMENSIONS 21 7/8" SUPPLY OPENING FC085 19 7/8" SPECIFICATION 30 1/2" SHEET TOP VIEW FLUE KNOCKOUT 23" FLUE FLUE KNOCKOUT KNOCKOUT OPTIONAL 54 1/4" REAR HIGH VOLTAGE CLEANOUT ENTRANCE DOOR OPTIONAL LOW VOLTAGE LOW VOLTAGE ENTRANCE ENTRANCE OIL ENTRANCE HIGH VOLTAGE... -
Page 8: Installing The Furnace
AIR DUCT SYSTEMS For top discharge FH and FL models, when coils are installed without using Bard coil cabinets or coils of Short cycling because of limit control operation can be another brand are used, the coil drain pan should be... -
Page 9: Wiring
WIRING FIELD WIRING All wiring must conform to the National Electrical FACTORY WIRING Code and all local codes. A separate fuse or breaker All units are fully factory wired. Multispeed blowers should be used for the furnace. are factory wired on high speed for cooling/manual fan operation. -
Page 10: Figure 4 Typical Unit Setup - Flf
FIGURE 4 TYPICAL UNIT SETUP FLF UNIT SHOWN WARNING TYPICAL UNIT ALL WIRING MUST CONFORM TO THE SETUP NATIONAL ELECTRIC CODE AND ALL LOCAL (FLF UNIT SHOWN) CODES. Left side high voltage (unit power) entrance Inspection door Left side low voltage (thermostat) Right side entrance... -
Page 11: Figure 5 Typical Flue Installation Requirements - Flf
FIGURE 5 TYPICAL FLUE INSTALLATION REQUIREMENTS FRONT FLUE LOWBOY MODEL SHOWN (REPRESENTS ALL MODELS) INSTALLER NOTE: Thimble Follow all appropriate standards for installing needed venting system. Draft Regulator (Be sure to follow installation inst. supplied with 1/4 inch per regulator). 1 foot rise 90°... -
Page 12: Oil Line Piping
OIL LINE PIPING BECKETT AFG OIL BURNER First determine whether the pipe system is to be a single This furnace is equipped with a high static Beckett AFG line system or a two line system. All connections must oil burner which is designed to produce adequate draft in be absolutely air tight or you will have a malfunction of nearly any vertically vented application. -
Page 13: Beckett "Cleancut" Oil Pump
BECKETT SOLID STATE IGNITER These controls were selected for their proven high quality, dependability, and serviceability. With proper This igniter differs from the traditional iron core maintenance this burner assembly will provide many transformer in that it produces a 14,000 volt spark years of reliable service. -
Page 14: Beckett R7184B Primary Operational Guide
BECKETT R7184B PRIMARY OPERATIONAL GUIDE Pre-Purge Delay – 15 seconds on delay LED Codes – Flashing 1/2 second on / 1/2 second off – system is locked out or in restricted mode (hard lockout). – Flashing 2 seconds on / 2 seconds off – control is in recycle mode (soft lockout). –... -
Page 15: Figure 7 Electronic Blower Control
FIGURE 7 ELECTRONIC BLOWER CONTROL TRANSFORMER 24V THERMOSTAT SECONDARY CONNECTIONS CONNECTIONS 3 AMP FUSE HEATING BLOWER OFF DELAY ADJUSTMENT IN SECONDS. OIL PRIMARY T-T CONNECTIONS LINE VOLTAGE CONNECTION (HOT) HUMIDIFIER CONNECTION UNUSED BLOWER MOTOR SPEED CONNECTIONS HEATING BLOWER LINE VOLTAGE SPEED CONNECTION CONNECTION (COM, L2) MIS-1819... -
Page 16: Burner Set Up And Adjustments
TABLE 4 FURNACE DATA 70 degree hollow cone spray pattern, 100 PSIG pump pressure Annual fuel utilization efficiency and heating capacity based upon U.S. Government standard test using D.O.E. isolated combustion rating procedure. BURNER SETUP AND ADJUSTMENT 1. PREPARATION STEPS PROCEDURES A. - Page 17 K. Adjust Air Setting Examine the smoke - CO It should be located as close as possible to the plot and, keeping in mind the curve of oil burner. Care should be taken to prevent air Figure 6, note the location of the “knee” where leakage in the oil suction line.
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Page 18: Short Form Adjustment Procedure
4. FINAL CHECKS SHORT FORM ADJUSTMENT PROCEDURE M. Measure Stack Temperature Operating the unit at an excessive firing rate will generate Some burner service organizations may wish to more heat than the heat exchanger can utilize perform a shorter procedure for the adjustment of oil and result in unnecessary heat loss up the burners. -
Page 19: Figure 8 Typical Smoke-Co Characteristic
FIGURE 8 TYPICAL SMOKE – CO CHART WITH ADJUSTMENT RANGE High Air Settings CO Curve from plotted points Plotted point Normal adjustment range Tolerance to "knee" "Best" air setting Plotted point Plotted point "Knee" Percent CO in Flue Gas Technician's plotting area MIS-1827 Percent CO in Flue Gas... -
Page 20: Figure 9 Pressure Gauge Connection To
FIGURE 9 PRESSURE GAUGE CONNECTION TO BLEED PORT Remove Bleed Port to attach pressure guage. Pressure Gauge MIS-1660 Manual 2100-422 Page... -
Page 21: Table 5 Correlation Of % Of Co
TABLE 5 CORRELATION OF PERCENT OF CO AND RESERVE AIR TABLE 6 NO. 2 FUEL OIL EFFICIENCY CHART (NET STACK TEMP. DEGREES F) TABLE 7 RECOMMENDED START-UP SETTINGS 70 degree hollow cone spray pattern, 100 PSIG pump pressure Manual 2100-422 Page... -
Page 22: Combustion Air Requirements
SPACING OF ELECTRODES COMBUSTION AIR REQUIREMENTS The electrodes should be spaced 5/32” apart. They This furnace must be installed in a location where a should extend 1/16” beyond the end and 5/16” above sufficient supply of combustion air is available for the the center of the nozzle tip as shown in Figure 10. -
Page 23: Figure 11 Combination Air Boot Assembly
FIGURE 11 COMBINATION AIR BOOT ASSEMBLY COMBUSTION AIR BOOT ASSEMBLY USE THIS KNOCKOUT INTAKE FOR OIL LINE TUBE BURNER ASSEMBLY REMOVE PUMP TO ASSEMBLE INNER AIR BOOT REMOVE KNOCKOUT IN LEFT SIDE INSERT OUTER AIR BOOT AND SECURE FLANGE TO UNIT MIS-1833 MAKE ALL SETTINGS ACCORDING TO MANUAL... -
Page 24: Table 8 Sq.ft. Required As Unconfined Space
APPLIANCES LOCATED IN CONFINED TABLE 8 SPACES SQUARE FEET REQUIRED TO In unconfined spaces in buildings, infiltration may be QUALIFY AS UNCONFINED SPACE adequate to provide air for combustion, ventilation, and dilution of flue gases. However, in buildings of unusually tight construction, additional air shall be provided using the method described under “All Air From Outdoors”... -
Page 25: Table 9 Minimum Ventilation Openings
ALL VENTILATION AIR FROM OUTDOORS TABLE 9 MINIMUM VENTILATION OPENINGS A. The confined space shall be provided with two permanent openings, one in or near the top of the enclosure and one in or near the bottom. The l i t openings shall communicate directly, or by means of ducts with outdoors or to such spaces (crawl or attic) that freely communicate with outdoors. -
Page 26: Figure 14 All Air From Outdoors Through Ventilated Attic
FIGURE 14 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS THROUGH VENTILATED ATTIC NOTE: The inlet and outlet air openings shall each have a free area of not less than one square inch per 4,000 BTU per hour (35 square inches per gallon per hour) of the total input rating of all appliances in the enclosure. -
Page 27: Louvers And Grilles
A barometric damper is supplied with the furnace and LOUVERS AND GRILLES must be installed in the flue pipe observing the In calculating free area for ventilation and combustion instructions packaged with the damper control. The air requirements, consideration shall be given to the barometric damper opening must be located in the same blocking effect of louvers, grilles, or screens protecting atmospheric pressure zone as the combustion air inlet to... -
Page 28: Table 10 Temperature Rise Ranges, Limit Control Settings, And Heating Blower Speeds
TABLE 10 TEMPERATURE RISE RANGES, LIMIT CONTROL SETTINGS, AND HEATING BLOWER SPEEDS 70 degree hollow cone spray pattern, 100 PSIG pump pressure Manual 2100-422 Page... -
Page 29: Table 11 Filter Sizes For Gas Furnaces
AIR FILTERS Only Lo-Boy models are shipped with air filters. Filter TABLE 11 kits are available from your local distributor for Upflow FILTER SIZES FOR OIL FURNACES and Counterflow models. Knockouts are provided in the sides of the FH series models to facilitate the cutting of the return openings. -
Page 30: Lo-Boy Models - Filter Locations
LO-BOY MODELS – FILTER LOCATIONS Lo-boy models have the filter installed in the return air cabinet section of the furnace. It is accessible from the rear of the furnace by removing the blower/filter access door. The electrical switch should be turned “off” prior to removing the access door. -
Page 31: Maintenance
MAINTENANCE LUBRICATION B. Ignition Failure – Test by closing oil supply while burner is off. Run through starting No lubrication is required for either the burner or the procedure. The primary control will attempt blower motor. Both are permanently lubricated. three trials for ignition. -
Page 32: Combination Combustion Chamber/Burner Mounting System
COMBINATION COMBUSTION WARNING CHAMBER/BURNER MOUNTING SYSTEM The furnace has been designed with a combustion The procedures described in Figures 19 and chamber mounting system that enables service 20 should be conducted only by a qualified personnel to remove the combustion chamber, its service technician. -
Page 33: To Remove Burner Only
TO REMOVE THE ENTIRE COMBUSTION TO REMOVE BURNER ONLY CHAMBER MOUNTING SYSTEM Disconnect fuel line, power cord and wires from T, T Disconnect fuel line, power cord and wires from T, T on primary control. Loosen (3) 1/4 inch bolts securing on primary control. -
Page 34: Common Causes Of Trouble
COMMON CAUSES OF TROUBLE PUMP SQUEALS OR CHATTERS This may be caused by air in pipes. Check all joints in CAUTION the oil supply pipe for leaks. Check strainer in pump; if dirty, clean. To avoid accidents, always open main switch INSUFFICIENT HEAT (OFF position) when servicing the burner. -
Page 35: Chart 1 Fh085D36E Data
BLOWER SYSTEM RESISTANCE CHARTS CHART 1 CHART 4 FH085D36E DATA FLF/FLR085D36E DATA CHART 5 CHART 2 FLF/FLR110D48E DATA FH110D48E DATA CHART 3 CHART 6 FH110D60E DATA FLF/FLR110D60E DATA Manual 2100-422 Page... -
Page 36: Chart 7 Flr140D60E Data
CHART 8 CHART 7 FC085D36E DATA FLR140D60E DATA Manual 2100-422 Page... -
Page 37: Wiring Diagrams
FH SERIES WIRING DIAGRAM UNIT NOTES PURPLE PRIMARY IF PRIMARY LIMIT WIRES ARE TO BE REPLACED, PURPLE LIMIT BACKUP USE WIRE WITH INSUL. CONTROL LIMIT TEMP. RATING OF 200°C. BURNER ASS'Y HEATING SPEED CONNECTION POINT. COOLING SPEED CONNECTION POINT. VALVE OIL VALVE ONLY ONE HEATING AND COOLING SPEED... -
Page 38: Wiring Diagram
FLF/R SERIES WIRING DIAGRAM FACTORY SETTINGS FACTORY SETTINGS PRIMARY LIMIT BACKUP LIMIT HTG. BLWR SPD. HTG. BLWR SPD. TEMP. TEMP. COLING BLWR. COLING BLWR. UNIT UNIT GPH INPUT GPH INPUT (COLOR) (COLOR) RISE RISE SPEED SPEED 0.55 0.55 LOW (RED) LOW (RED) 60°-90°... -
Page 39: Wiring Diagrams
FC SERIES WIRING DIAGRAM FACTORY SETTINGS FACTORY SETTINGS PRIMARY LIMIT HTG. BLWR SPD. HTG. BLWR SPD. TEMP. TEMP. COLING BLWR. COLING BLWR. UNIT UNIT GPH INPUT GPH INPUT (COLOR) (COLOR) RISE RISE SPEED SPEED 0.55 0.55 LOW (RED) LOW (RED) 60°-90°...