Hyundai HYC3816 Operator's Manual

Hyundai HYC3816 Operator's Manual

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OPERATOR'S MANUAL
* IMPORTANT SAFETY INSTRUCTIONS
HYC3816 - HYC4618 - HYC5620
Licensed by Hyundai Corporation, Korea

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Summary of Contents for Hyundai HYC3816

  • Page 1 OPERATOR’S MANUAL * IMPORTANT SAFETY INSTRUCTIONS HYC3816 - HYC4618 - HYC5620 Licensed by Hyundai Corporation, Korea...
  • Page 2 Hyundai Power Equipment Your safety and the safety of others is very important. We have provided important safety messages in this manual and on the petrol engine. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others.
  • Page 3: Table Of Contents

    Hyundai Power Equipment CONTENTS 0. Operation Notes 1. Parts Location 2. Machine Symbols 3. Safe Operation 4. Installing Guide Bar & Chain 5. Fuel & Chain Oil 6. Operation 7. Sawing 8. General Maintenance 9. Bar & Chain Maintenance 10. Storage 11.
  • Page 4: Operation Notes

    Hyundai Power Equipment 0. OPERATION NOTES Attention ! Read these notes before you start working with the saw and keep them. Read the instructions carefully. Familiarise with the control elements so that you are able to safely operate the device. Always keep these Operating Instructions together with the chain saw.
  • Page 5: Parts Location

    Hyundai Power Equipment 1. PARTS LOCATION 1. Saw chain 2. Guide bar 3. Front hand guard 4. Starter handle 5. Air filter cover 6. Air filter lock nut 7. Choke knob 8. Throttle trigger lock-out 9. Rear handle 10. Throttle trigger 11.
  • Page 6: Machine Symbols

    Hyundai Power Equipment 2. MACHINE SYMBOLS Read, understand and follow all warnings Warning! Danger of kickback. Beware of chain saw kickback and avoid contact with bar tip NEVER use chain saw one-handed Always use chain saw with both hands Appropriate ear, eye, and head protection must be worn Read operator’s instruction book before operating this...
  • Page 7 Hyundai Power Equipment For safe and easy operation and maintenance, these symbols are marked on the machine: Fuel - use 40:1 unleaded petrol and 2-stroke oil Located near the fuel cap Oil - The filler cap to refill the chain oil Located near the oil cap Engine ON/OFF switch - Flipping the switch to the “O”...
  • Page 8 Hyundai Power Equipment The screw next to the “H” stamp is The High-speed mixture adjustment screw. The screw next to the “L” stamp is The Slow-speed mixture adjustment screw. The screw next to the “T” stamp is the idle speed adjustment screw.
  • Page 9: Safe Operation

    Hyundai Power Equipment 3. SAFE OPERATION Before you operate this chainsaw: Before using our products, please read this manual carefully to understand the proper use of your chainsaw. Never operate a chainsaw when you are tired, ill, upset, or under the influence of medication that may make you drowsy, or if you are under the influence of alcohol or drugs.
  • Page 10 Hyundai Power Equipment Keep your body warm, especially your head, neck, feet, ankles, hands and wrists. Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks. Keep the saw chain sharp and the saw, including the AV (Anti-Vibration) system, well maintained. A blunt chain will increase cutting time, and pressing a blunt chain through wood will increase the vibrations transmitted to your hands.
  • Page 11 Hyundai Power Equipment Never start cutting until you have a clear work area, secure footing, and planned retreat path from the falling tree. Always hold the chainsaw firmly with both hands when the engine is running. Use a firm grip with thumb and fingers gripping the chain saw handles.
  • Page 12 Hyundai Power Equipment Use extreme caution when cutting small size brush and saplings because slender material may catch the saw chain and be whipped toward you or pull you off balance. When cutting a branch that is under tension, be alert for spring back so that you will not be struck when the tension in the wood fibers is released.
  • Page 13 Hyundai Power Equipment Do not rely exclusively on the safety devices built into your saw. As a chain saw user you should take several steps to keep cutting jobs free from accident or injury. With a basic understanding of kickback you can reduce or eliminate the element of surprise.
  • Page 14: Installing Guide Bar & Chain

    Hyundai Power Equipment 4. INSTALLING GUIDE BAR & CHAIN A standard saw unit package contains the items as shown below: 1. Power unit 2. Saw chain 3. Guide bar 4. Guide bar cover 5. Sparkplug wrench 6. File Open the box and install the guide bar and the saw chain on the power unit as follows.
  • Page 15 Hyundai Power Equipment 7. Hole 8. Chain tensioner nut 9. Clutch cover Pay attention to the correct direction of the saw chain (1) Mount the guide bar then fit the saw chain around the bar and sprocket. Fit the chain tensioner nut into the...
  • Page 16 Hyundai Power Equipment It is very important to maintain the proper chain tension. Rapid wear of the guide bar or the chain coming off easily can be caused by improper tension. Especially when using a new chain, take good care of it since it may stretch when first used.
  • Page 17: Fuel & Chain Oil

    Hyundai Power Equipment 5. FUEL & CHAIN OIL Fuel The engines are lubricated by oil specially formulated for air-cooled 2-stroke petrol engine use. RECOMMENDED MIXING RATIO GASOLINE 40 : OIL 1 These engines are certified to operate on unleaded petrol.
  • Page 18 Hyundai Power Equipment CHAIN OIL Use special chainsaw oil. Do not use waste or regenerated oil - this may cause damage to the oil pump and increase chain and bar wear.
  • Page 19: Operation

    Hyundai Power Equipment 6. OPERATION STARTING ENGINE 1. Untwist and remove the fuel cap and oil cap. Rest two caps on a clean surface. 2. Put fuel/oil mix into the fuel tank and the chain oil tank to 80% of the full capacity.
  • Page 20 Hyundai Power Equipment 7. Push the front handle guard down toward the front to activate the chain brake. 8. While holding the saw unit securely on the ground, pull the starter rope vigorously. 9. When firing occurs, push in the choke knob and pull the starter again to start the engine.
  • Page 21 Hyundai Power Equipment CHECKING OIL SUPPLY After starting the engine, run the chain at medium speed and see if chain oil is scattered off as shown in the figure. (1) Chain oil The chain oil flow can be changed by inserting a screwdriver in the hole on bottom of the clutch side.
  • Page 22 Hyundai Power Equipment When adjusting, take the following steps: Be sure to adjust the carburettor with the bar and chain attached. 1. H and L needles are restricted within the number of turn as shown below. H needle – 1/4 L needle –...
  • Page 23 Hyundai Power Equipment To release brake, pull up the front handle guard toward the front handle until a “click” is heard. When the brake operates, release the throttle lever to slow down the engine speed. Continuous operation with the brake engaged will generate heat from the clutch and may cause serious damage to the clutch.
  • Page 24: Sawing

    Hyundai Power Equipment 7. SAWING Before proceeding to your job, read “Safe Operation” section. It is recommended to first practice sawing easy logs. This also helps you get accustomed to your chainsaw. Always follow all the safety regulations applicable to this machine. The chainsaw must only be used for cutting wood.
  • Page 25 Hyundai Power Equipment Guard against kickback This saw is also equipped with a chain brake that will stop the chain in the event of kickback if operating properly. You must check the chain brake operation before each usage by running the saw at full throttle for 1 or 2 seconds and pushing the front hand guard forward.
  • Page 26 Hyundai Power Equipment LOGGING 1. Always ensure your foothold as well as stability of the tree. 2. Be alert to the rolling over of a cut log. 3. Read the instructions in “For Safe Operation” to avoid kickback of the saw.
  • Page 27 Hyundai Power Equipment LOGGING Cut up from the bottom, finish down from the top. 1. Do not use an unstable foothold or a stepladder. 2. Do not overreach. 3. Do not cut above shoulder height. 4. Always use both hands to grip the saw.
  • Page 28: General Maintenance

    Hyundai Power Equipment 8. GENERAL MAINTENANCE Before cleaning, inspecting or repairing your chainsaw, make sure the engine has stopped and is cool. Disconnect the spark plug to prevent accidental starting. Follow the instructions to carry out regular maintenance, pre- operating procedures and daily maintenance routines. Improper maintenance may result in serious damage to the machine.
  • Page 29 Hyundai Power Equipment 2. Chain oil port Dismount the guide bar and check the chain oil port for clogging. (1) Chain oil port 3. Guide bar When the guide bar is dismounted, remove sawdust in the bar groove and the oiling port.
  • Page 30 Hyundai Power Equipment 2. Fuel filter (a) Using a wire hook, take out the filter from the filler port. (b) Remove the filter and wash with petrol, or replace with a new one if needed. (1) Filter • After removing the filter, use a pinch tool to hold the end of the suction pipe.
  • Page 31: Bar & Chain Maintenance

    Hyundai Power Equipment 9. BAR & CHAIN MAINTENANCE Saw chain It is very important for smooth and safe operation to keep the chain sharp at all times. Your cutters need to be sharpened when: • Sawdust becomes powder-like. • You need extra force to saw.
  • Page 32 Hyundai Power Equipment Make sure every cutter has the same length and edge angles as illustrated.
  • Page 33 Hyundai Power Equipment Guide bar • Reverse the bar occasionally to prevent partial wear. • The bar rail should always be square. Check for wear of the bar rail. Apply a ruler to the bar and the outside of a cutter. If a gap is observed between them, the rail is normal.
  • Page 34: Storage

    Hyundai Power Equipment 10. STORAGE 1. Empty the fuel tank and run the engine out of fuel. 2. Empty the oil tank. 3. Clean the entire unit. 4. Store the unit in a dry place out of the reach of children...
  • Page 35: Environmental Disposal

    Hyundai Power Equipment 11. ENVIRONMENTAL DISPOSAL Never pour remainders of chain lubricant or 2-stroke fuel mixture in the drain or sewerage system or soil, but dispose of it in a proper, environmentally friendly way, e.g., at a special collecting point or dump.
  • Page 36: Warranty

    All postage or delivery costs as well as any other subsequent expenses will be borne by the customer. Genpower Ltd confirms that this Hyundai petrol chainsaw conforms to the following CE directives: • 2006/42/EC Machinery directive •...
  • Page 37: Troubleshooting

    Hyundai Power Equipment 13. TROUBLESHOOTING PROBLEM PROBABLE CAUSE(S) CORRECTIVE ACTION(S) Water in fuel or substandard Replace Fuel mixture Remove and dry the spark Engine Flooding plug. Start engine without choke None or bad spark ignition Replace Plug Water in fuel or substandard...
  • Page 38: Specifications

    Hyundai Power Equipment 14. SPECIFICATIONS HYC3816 HYC4618 HYC5620 Displacement 37.02cc 45.02cc 56cc Engine Power 1.2kW 1.7kW 2.4kW Fuel Mixture (Unleaded Petrol / Two-Cycle Oil) - 40:1 Fuel Tank Capacity 550ml Chain Oil SAE 10W30 Engine Oil Oil Tank Capacity 260ml...
  • Page 39: Declaration Of Conformity

    Hyundai Power Equipment 15. DECLARATION OF CONFORMITY The undersigned, as authorised by: Genpower Ltd Declares that the following equipment manufactured under licence by Hyundai Corporation, Korea. Conforms to the Directive:- 2000/14/EC (as amended) of the European Parliament and of the council on the approximation of the laws of the Member States relating to the noise emission in the environment by equipment for use outdoors.
  • Page 40 GENPOWER LTD Unit 1, Dowty Park, Thornton Ind. Est. Milford Haven, UNITED KINGDOM, SA73 2RS T: +44 (0) 1646 663 848 F: +44 (0) 1646 663 856 e: info@hyundaipowerequipment.co.uk www.hyundaipowerequipment.co.uk...

This manual is also suitable for:

Hyc4618Hyc5620

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