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BOMBARDIER Quest 500 2002 Operator's Manual

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  • Page 2 Keep this Operator’s Guide and the Safety Handbook with the vehicle at all times. In USA, products are distributed by Bombardier Motor Corporation of America. In Canada, products are distributed by Bombardier Inc. The following are trademarks of Bombardier Inc. or its subsidiaries: ®...
  • Page 3 Congratulations on your purchase of a The information and components/ new Bombardier all-terrain vehicle system descriptions contained in this (ATV). It is backed by the Bombardier document are correct at the time of warranty and a network of authorized publication. Bombardier Inc. however,...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS NOTICE ..................SPECIAL SAFETY MESSAGES............ OPERATION WARNINGS ............BOMBARDIER LIMITED WARRANTY NORTH AMERICA: ® 2002 BOMBARDIER ATV............34 BOMBARDIER LIMITED WARRANTY INTERNATIONAL: ® 2002 BOMBARDIER ATV............37 FREQUENTLY ASKED QUESTIONS ..........40 EMISSION REQUIREMENTS............41 LOCATION OF THE IMPORTANT LABELS ........42 HOW TO IDENTIFY YOUR ATV ...........
  • Page 5 LIQUIDS ..................58 Fuel ......................Engine/Transmission Oil ................Engine Coolant..................... Brake Fluid ....................Battery Electrolyte ..................BREAK-IN PERIOD ..............64 Engine......................Belt ......................10-Hour Inspection ..................PRE-OPERATION CHECK ............65 OPERATING INSTRUCTIONS ............66 General ......................Initial Cold Starting..................Warm Engine Starting.................. Emergency Manual Starting (if so equipped)..........

  • Page 6: Notice

    NOTICE The Operator’s Guide and Safety Hand- book have been prepared to acquaint the owner/operator of a new vehicle with the various vehicle controls, main- tenance and safe operating instruc- tions. They are indispensable for the proper use of the product. This Operator’s Guide uses the follow- ing symbols.

  • Page 7: Special Safety Messages

    SPECIAL SAFETY MESSAGES AN ATV IS NOT A TOY AND CAN BE Never consume alcohol or drugs be- HAZARDOUS TO OPERATE. fore or while operating this ATV. An ATV handles differently from other Never operate at excessive speeds. vehicles including motorcycles and Always go at a speed that is proper cars.
  • Page 8 Always follow proper procedures Always check for obstacles before for climbing hills as described in the operating in a new area. Never at- Operator’s Guide and the Safety tempt to operate over large obsta- Handbook. Check the terrain care- cles, such as large rocks or fallen fully before you start up any hill.

  • Page 9: Operation Warnings

    HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered by Bombardier Inc. They should then regularly practice the skills learned in the course and the operating techniques de- scribed in the Operator’s Guide and the Safety Handbook.
  • Page 10 ATV safely and may be involved in a serious acci- dent. HOW TO AVOID THE HAZARD No one under 16 should operate a Bombardier ATV.
  • Page 11 WARNING V00A02Q POTENTIAL HAZARD Carrying a passenger on this ATV or in the rear cargo box. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger.
  • Page 12 WARNING V00A03Q POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pave- ment. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate the ATV on any paved surfaces, including sidewalks, drive- ways, parking lots and streets.
  • Page 13 WARNING V00A04Q POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road or highway, even a dirt or gravel one.
  • Page 14 WARNING V00A06Q POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chanc- es of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
  • Page 15 WARNING V00A07Q POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 16 WARNING V00A08Q POTENTIAL HAZARD Operating this ATV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
  • Page 17 WARNING V00A09Q POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don’t try to show off.
  • Page 18 WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
  • Page 19 WARNING V00A0BQ POTENTIAL HAZARD Removing hands from handlebars or feet from footpegs during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from the footpegs, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 20 WARNING V00A0CQ POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 21 WARNING V00A0DQ POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
  • Page 22 WARNING V00A0EQ POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Opera- tor’s Guide and the Safety Handbook. Practice turning at low speeds be- fore attempting to turn at faster speeds.
  • Page 23 WARNING V00A0QQ POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills.
  • Page 24 WARNING V00A0FQ POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Operator’s Guide and the Safety Handbook. Always check the terrain carefully before you start up any hill.
  • Page 25 WARNING V00A0GQ POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Operator’s Guide and the Safety Handbook. NOTE: A special technique is required when braking as you go down a hill.
  • Page 26 WARNING V00A0HQ POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Operator’s Guide and the Safety Handbook on level ground.
  • Page 27 WARNING V00A0IQ POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
  • Page 28 WARNING V00A0JQ POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 29 WARNING V00A0KQ POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain.
  • Page 30 WARNING V00A0LQ POTENTIAL HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that specified in the Operator’s Guide and the Safety Handbook.
  • Page 31 WARNING V00A0MQ POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind you.
  • Page 32 WARNING V00A0OQ POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of this ATV with improper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
  • Page 33 Never modify this ATV through improper installation or use of accesso- ries. All parts and accessories added to this vehicle should be genuine Bombardier or equivalent components designed for use on this ATV and should be installed and used according to instructions. If you have ques-...
  • Page 34 WARNING V00A0PQ POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV. Cargo should be properly distributed and securely attached.
  • Page 35 WARNING V03M01Q POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that could result in serious injury or death.

  • Page 36: Bombardier Limited Warranty North America: 2002 Bombardier ® Atv

    All genuine BOMBARDIER parts and accessories, installed by an authorized BOMBARDIER dealer (as hereinafter defined) at the time of delivery of the 2002 Bombardier ATV, carry the same warranty as that of the ATV.
  • Page 37 4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify a servicing BOMBARDIER dealer within two (2) days of the appearance of a defect, and provide it with reasonable access to the product and rea- sonable opportunity to repair it. The customer must also present to the BOMBARDIER dealer, proof of purchase of the product and must sign the repair/work order prior to the start of the repair in order to validate the warranty repair.
  • Page 38 9. CONSUMER ASSISTANCE a) In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized deal- er’s service manager or owner.

  • Page 39: Bombardier Limited Warranty International: 2002 Bombardier

    ATV from defects in material or workmanship for the period described below. All genuine BOMBARDIER parts and accessories, installed by an authorized BOMBARDIER distributor/dealer (as hereinafter defined) at the time of delivery of the 2002 BOMBARDIER ATV, carry the same warranty as that of the ATV.
  • Page 40 BOMBARDIER’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine BOMBARDIER parts without charge for parts and labor, at any authorized BOMBARDIER distributor/dealer.
  • Page 41 9. CONSUMER ASSISTANCE a) In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the distributorship/dealership level. We recommend discussing the issue with the authorized dealer’s service manager or owner.

  • Page 42: Frequently Asked Questions

    North America. Your registration card will provide the dealer with all the necessary data to complete warranty claim forms. b) Be advised by Bombardier Inc. should there be a safety recall or a partic- ular warranty campaign. c) Be contacted much faster by the police, in the event that they find your vehicle subsequent to a theft.

  • Page 43: Emission Requirements

    Q: Are “Genuine” Bombardier replacement parts used in warranty repairs also covered by the limited warranty coverage? A: Yes. When installed by an authorized Bombardier ATV dealer, any “Genuine” Bombardier part used in warranty repairs assumes the remaining warranty that exists on the vehicle.

  • Page 44: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your ATV. If missing or damaged, they can be replaced free of charge. See an authorized Bombardier ATV dealer. V04M03L...
  • Page 45 Label 1 Label 4 V01M04Z Label 5 V01M050 Label 6 V01M01Z Label 2 V01M06Z Label 7 V01M02Z Label 3 V01M03Z V01M07Z...
  • Page 46 Label 8 Label 9 V01M09Z Label 10 V01M0BZ Label 11 V04M07Y V04M08Y Label 12 V04M0AL...

  • Page 47: How To Identify Your Atv

    These numbers are required by the authorized Bombardier ATV dealer to complete war- ranty claims properly. No warranty will be allowed by Bombardier Inc. if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way.

  • Page 48: Controls/Instruments/Equipments

    CONTROLS/INSTRUMENTS/EQUIPMENTS NOTE: Some controls/instruments/equipments are optional. 6,7,8 10 9 16 1 V04A04L...

  • Page 49: Throttle Lever

    While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that could result in serious injury or death. NOTE: This section gives basic func- See the note at Rear Brake Lever be- tions of the various controls of your low for additional information.

  • Page 50: Brake Lever Lock

    V04K02Y V04K01Y 1. Brake lever lock 1. Brake lever 2. To apply parking brake 2. To apply brake To release mechanism: Squeeze brake 4) Brake Lever Lock lever. Lever lock should automatically re- Located on left side of handlebar on turn to its original position.

  • Page 51: Headlight Switch

    N: Neutral This position disengages the transmis- sion to allow manual vehicle move- ment or towing. H: High gear This selects the high speed range of the transmission in the gear box. It is the normal driving speed range. It allows the vehicle to reach its maximum speed.

  • Page 52: Engine Stop Switch

    V01G1AY V01G190 ON POSITION “WITHOUT LIGHT” 1. Start button 7) Engine Stop Switch To stop engine, fully release throttle le- Located on left side of handlebar. The ver then use the engine stop switch. engine will turn over but will not start if the engine stop switch is turned to 9) Indicator Lights Cluster OFF position.

  • Page 53: Speedometer

    High Intensity Odometer/Trip Meter When the indicator light is ON, it indi- Combined LCD (Liquid Crystal Display) cates the high intensity is selected on display. Odometer records the total the headlights. distance traveled in miles. The trip meter records the distance traveled in Oil Pressure miles until it is reset.

  • Page 54: Ignition Switch

    11) Ignition Switch Located at bottom of cluster. Key-operated, 3-position switch: OFF, ON with lights and ON without lights. V01I17Z CHOKE KNOB LEVER IN THE OFF POSITION The full choke position is used for low- er temperature (fully extended). V01I17Y 1.

  • Page 55: Fuel Gauge

    14) Fuel Gauge CAUTION: Turn valve to OFF posi- tion when ATV is not being operated Located in front of seat under cluster, or when transporting. the gauge shows an approximate amount of the fuel in tank. Allows fuel to flow to carburetor. This is the normal position for operation of the vehicle.

  • Page 56: Rewind Starter Handle (If So Equipped)

    17) Rewind Starter Handle The compartment is equipped with a drain plug under the tool box. Remove (if so equipped) plug to allow draining when necessary. The rewind starter handle is provided Reinstall plug when finished. as an emergency starting device. Follow the usual starting procedure;...

  • Page 57: Seat Latch

    20) Seat Latch WARNING Located underneath rear end of seat. Periodically verify the seat lock pin It allows the removal of seat to give and tighten if needed. Make sure access to engine compartment. seat is securely latched before riding. 21) Front/Rear Cargo Racks Located on top of chassis at front and rear.

  • Page 58: Trailer Hitch

    23) Trailer Hitch Located on rear axle. Convenient hitch to install a ball to tow a trailer or other equipment. Install the proper ball size as per trailer manufacturer recommen- dations. Refer to SPECIFICATIONS for carrying loads and towing recommen- dations.

  • Page 59: Fuses

    See an To take out wire rope from winch, turn authorized Bombardier ATV dealer for switch button counterclockwise. more details. To get wire rope into the winch, turn 26) Fuses the switch button clockwise.

  • Page 60: Liquids

    For improved CAUTION: Never mix oil with fuel. overall performance and wear protec- This ATV has a 4-stroke engine. Oil tion use Bombardier synthetic oil (P/N must be added to engine base only. 293 600 039).
  • Page 61 Oil Viscosity SAE 10W40 is recommended for summer time. SAE 5W30 is recommended for winter time. For other viscosity see applicative chart below. °C °F V01A38L...

  • Page 62: Engine Coolant

    Oil Level 4. Add oil up to upper mark if required. CAUTION: Check level frequently 5. To add oil, remove dipstick. Place a and refill if necessary. Do not overfill. funnel into the dipstick tube and fill Operating the engine/transmission with the recommended oil.

  • Page 63: Brake Fluid

    Add coolant if necessary. NOTE: A cooling system that frequent- ly requires coolant is the indication of leaks or engine problems. See an au- thorized Bombardier ATV dealer. V04K04Y Coolant Replacement Refer to MAINTENANCE section.

  • Page 64: Battery Electrolyte

    Rear Brake Fluid Reservoir Battery Removal Disconnect negative BLACK cable first then positive cable. WARNING Always respect this order for dis- assembly; disconnect BLACK neg- ative cable first. Electrolyte or fuel vapors can be present in engine compartment and a spark may ig- nite them and possibly cause per- sonal injuries.
  • Page 65 Refilling Place battery on a level surface. Unscrew caps and add distilled water up to upper mark as required. Do not overfill. V01G03Y 1. Upper mark Properly retighten caps. Installation Reinstall battery in vehicle. Fasten bat- tery and make sure to reinstall the vent tube.

  • Page 66: Break-In Period

    Bombardier ATV dealer. This in- Continued wide open throttle acceler- spection will give you the opportunity ations, prolonged cruising speeds and...

  • Page 67: Pre-Operation Check

    PRE-OPERATION CHECK • Ensure fuel valve is in fully open po- WARNING sition (ON). • Clean headlights and taillight. The pre-operation check is very important prior to operating the • Ensure front storage cover com- vehicle. Always check the proper partment is properly latched.

  • Page 68: Operating Instructions

    OPERATING INSTRUCTIONS General Press start button and hold until en- gine starts. Transmission lever must be on PARK CAUTION: Do not hold start button or NEUTRAL to allow engine starting. more than 30 seconds. A rest period NOTE: For your convenience, an over- should be observed between the ride mode allows the engine to be cranking cycles to let starter cool...

  • Page 69: Warm Engine Starting

    Warm Engine Starting Apply the parking brake. Set transmission lever in PARK position. Start the engine as explained above but without any choke. If the engine Push the engine stop switch in OFF will not start after two 5-second at- position.

  • Page 70: Special Procedures

    WARNING Never refill cooling system when engine is hot. Always wear eye protector and gloves when the spark plug hole See an authorized Bombardier ATV is cleaned. dealer as soon as possible. Crank engine several times. Add a Post-Operation Care...

  • Page 71: Flipped Over

    If the oil pres- soon as possible for inspection. sure light stays ON after starting en- gine, stop engine and see an autho- Storage and Preseason rized Bombardier ATV dealer as soon Preparation as possible. WARNING ATV Immersion...

  • Page 72: Maintenance Chart

    MAINTENANCE CHART The maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized Bombardier ATV dealer. EVERY LUBRICATION AND MAINTENANCE CHART I: Inspect, verify, clean, adjust, lubricate, replace if necessary...
  • Page 73 Vehicle cleaning and protection CUSTOMER ➀ To be performed by an authorized Bombardier ATV dealer. The initial mainte- nance is very important and must not be neglected. ➁ Measure and verify the drive belt. If the drive belt width is equal or less than 30 mm (1-3/16 in) or if flat spots, cracks or other damages are visible, replace the drive belt.

  • Page 74: Maintenance

    The following covers the maintenance items that can be performed by the cus- tomer if desired. Other items found in maintenance chart must be performed by an authorized Bombardier ATV deal- V04C07Y 1. Oil drain plug NOTE: Among other things, this sec-...
  • Page 75 Remove the oil filter and replace with Stop engine. Wait a while to allow oil a new filter. to flow down to crankcase then check oil level. Refill as necessary. NOTE: Check the cover O-ring and change it if necessary. Dispose of oil as per your local environ- mental regulations.
  • Page 76 Unscrew the bleeding screw on the Install radiator cap. Inspect all connec- top of thermostat housing. tions for leaks and check coolant level in the reservoir. Valve Adjustment Valve adjustment is not required on this engine. Spark Arrester The muffler must be periodically purged of accumulated carbon.

  • Page 77: Air Intake System

    Block the end of muffler with a shop WARNING rag and start engine. Never clean radiator with your Momentarily increase engine RPM hands when it is hot. Let the radi- several times to purge accumulated ator cool down before cleaning. carbon out of the muffler.

  • Page 78: Electrical

    Air Filter Removal Pour cleaning solution into a bucket, dunk the filter multiple times until clean. CAUTION: Never remove or modify Rinse with warm water. any component in the air box. The engine carburetion is calibrated to NOTE: Products like Simple Green, operate specifically with these com- dish soap or mild solvents can be used ®...
  • Page 79 To remove fuse from holder, pull fuse out. Check if filament is melted. V04G01Y 1. Fuse block A15E0KY Fuses are identified by a number locat- ed beside the fuse. 1. Fuse 2. Check if melted Bulb Replacement Always check light operation after re- placement.
  • Page 80 Indicator Light Replacement Adjust beam aiming as follows: If one LED is burnt in the indicator light cluster, see an authorized Bombardier Turn knobs to adjust beam height and ATV dealer for replacement of the light side orientation to your convenience.

  • Page 81: Drive Train

    Pull up the steering cover. Remove the two nuts under speedom- eter and unplug the connector. V01I0DY 1. Pull bulb out Reinstall new bulb using long nose pli- ers. Turn bulb socket clockwise to lock. V01G06Y Drive Train 1. Remove the two nuts 2.
  • Page 82 Push and pull the wheels from the up- FRONT REAR per edge to feel the play. See an autho- RECOMMENDED 38 kPa 31 kPa rized Bombardier ATV dealer if there is (5.5 PSI) (4.5 PSI) any play. 35 kPa 28 kPa MINIMUM...

  • Page 83: Steering/Control Systems

    – the cable from the throttle lever V01A08Y 1. Taper side of nut Steering/Control Systems Throttle Cable Lubrication The throttle cable must be lubricated with Bombardier cable lubricant (P/N 293 600 041) or an equivalent with the same characteristics. WARNING Using another lubricant without V01I10Y same characteristics could cause 1.

  • Page 84: Suspension

    – the seal on the throttle cable. Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster. Loosen lock nut then turn the adjuster to obtain correct throttle lever free play. NOTE: Measure throttle free play at V00I02Y the tip of throttle lever.

  • Page 85: Brake

    The rear brake employs two systems. The first system used a cable, an ad- Rear Shocks justment is necessary, see an autho- rized Bombardier ATV dealer. The sec- WARNING ond system is hydraulic and require no Left and right adjusting cams must adjustment.

  • Page 86: Body/Frame

    Seat Latch the cable. Remove seat and check latch mecha- nism and pin for wear. See an autho- Body/Frame rized Bombardier ATV dealer for parts Engine Compartment replacement if damaged. Check engine compartment for any Front Storage Compartment damage and leaks. Ensure all hose...

  • Page 87: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that could result in serious injury or death. Cargo WARNING The vehicle handling, stability and braking distance are affected when loading racks and using the vehicle. Correct loading and weight distribu- tion are therefore important.

  • Page 88: Transportation

    Transportation Front Location When transporting a vehicle, secure vehicle to trailer with suitable tie- downs. Using ordinary ropes is not rec- ommended. WARNING V00A15Y TYPICAL Rear Location V00A174 Never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its normal operating position (on all four wheels).

  • Page 89: Troubleshooting

    4. Weak battery or loose connec- Check charging system fuse. Check connections tions. and terminals condition. Have the battery checked. Contact an authorized Bombardier ATV dealer. SYMPTOM: Engine turns over but fails to start POSSIBLE CAUSES WHAT TO DO 1. Burnt fuse.
  • Page 90 2. Lack of fuel to engine. Check item Engine turns over but fails to start. 3. Carburetor adjustments. Contact an authorized Bombardier ATV dealer. 4. Engine is overheating. Check Engine Overheat in SPECIAL PROCE- DURES. If overheating persists, contact an autho- rized Bombardier ATV dealer.
  • Page 91 2. Engine idle speed is set too high. Adjust the idle speed. Refer to the specification. 3. CVT dirty or wear. Contact an authorized Bombardier ATV dealer. SYMPTOM: The RPM increases but the vehicle doesn’t move POSSIBLE CAUSES WHAT TO DO 1.

  • Page 92: Specifications

    SPECIFICATIONS VEHICLE MODEL QUEST 500 ENGINE BOMBARDIER-ROTAX 500 4-TEC 4 stroke. Type Over Head Camshaft (OHC), liquid cooled Number of cylinder Single cylinder Number of valve 4 valves with hydraulic lifters (no adjustment) Displacement 498 cc (30.4 cu. in) Bore Standard 100 mm (3.9 in)
  • Page 93 VEHICLE MODEL QUEST 500 ELECTRICAL Magneto generator make and type Denso, 400 W @ 6000 RPM Ignition type CDI (Capacitor Discharge Ignition) Ignition timing Not adjustable Engine RPM limiter 7550 RPM (any gear in forward) 15 km/h (9 MPH) in reverse Vehicle speed limiter 105 km/h (65 MPH) forward Spark plug make and type...
  • Page 94 VEHICLE MODEL QUEST 500 WHEELS Front 305 dia. x 165 W mm (12 in x 6.5 in) Size Rear 305 dia. x 203 W mm (12 in x 8 in) Wheel nut torque 75 N•m (55 lbf•ft) BRAKES Front Hydraulic, 2 discs Rear Hydraulic, 1 disc Park through transmission.
  • Page 95 API classification SG, SH or SJ or Bombardier synthetic oil. Oil type (engine and transmission) Do not use synthetic oil or synthetic blend oil, other than Bombardier synthetic oil Refer to OIL VISCOSITY CHART for proper grade Ethylene-glycol/water mix (50% coolant, 50% water).

  • Page 96: Si Metric Information Guide

    SI* METRIC INFORMATION GUIDE SI* METRIC INFORMATION GUIDE BASE UNITS DESCRIPTION UNIT SYMBOL length ..........meter ........ mass ..........kilogram ......force........... newton ......liquid ..........liter ........temperature ........Celsius ......°C pressure ..........kilo pascal......torque ..........newton-meter ....N•m land velocity ........

  • Page 97: Change Of Address

    Please provide your name, address, phone number, vehicle identification num- ber and date it was stolen. Bombardier will provide a list of stolen units to all ATV dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 98 CHANGE OF ADDRESS OTE: This card is strictly for change of address only. CHANGE OF ADDRESS ✁ AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75, J.A. BOMBARDIER ST. SHERBROOKE (QUEBEC) CANADA J1L 1W3...
  • Page 99 Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your selling dealer to ensure your ATV has been regis- tered with Bombardier.

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