Garmin GPS 155XL Installation Manual

Garmin GPS 155XL Installation Manual

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*36 ;/*1& ;/
,167$//$7,21 0$18$/
Garmin International
1200 E. 151st Street
Olathe, KS 66062 USA
190-00067-22 (Rev E)
September 2000

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Summary of Contents for Garmin GPS 155XL

  • Page 1 *36 ;/*1& ;/ ,167$//$7,21 0$18$/ Garmin International 1200 E. 151st Street Olathe, KS 66062 USA 190-00067-22 (Rev E) September 2000...
  • Page 2 Except as expressly provided below, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded or stored in any storage medium, for any purpose without the express prior written consent of GARMIN Corporation. GARMIN Corporation hereby grants permission to download a single copy of this manual and of any revision to this manual onto a hard...
  • Page 3 Therefore, this manual may not be used to test or repair the subject equipment unless the using facility has been specifically authorized by GARMIN to do so. This manual does not need to be kept current if it only used for reference purposes.
  • Page 4: Table Of Contents

    2.2.6 Comm Antenna Installation Considerations (GNC 300XL)..........2-3 2.3 RACK CONSIDERATIONS......................2-3 2.3.1 Accessibility........................... 2-3 2.4 CABLING AND WIRING ........................ 2-3 2.5 COOLING AIR..........................2-3 2.6 MINIMUM INSTALLATION REQUIREMENTS................2-4 2.7 EXTERNAL ALTITUDE INPUT..................... 2-5 GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page iii...
  • Page 5: Paragraph Page

    3.6 ANTENNA INSTALLATION ......................3-3 3.7 CABLE INSTALLATION ........................ 3-4 3.8 RACK INSTALLATION ........................3-6 3.9 GPS 155XL/GNC 300XL INSTALLATION AND REMOVAL ............. 3-6 3.10 J101 & J102 PIN FUNCTIONS ......................3-7 3.11 COMM ANTENNA INSTALLATION CHECK (GNC 300XL) ............. 3-8 SECTION 4 POST-INSTALLATION CONFIGURATION &...
  • Page 6 CONTINUED AIRWORTHINESS 6.1 CONTINUED AIRWORTHINESS....................6-1 APPENDIX A CERTIFICATION DOCUMENTS A.1 GENERAL............................A-1 A.2 ENVIRONMENTAL QUALIFICATION FORM—GPS 155XL/GNC 300XL ......A-2 A.3 ENVIRONMENTAL QUALIFICATION FORM—GA 56 GPS AVIATION ANTENNA.... A-3 APPENDIX B CONNECTOR CHANGES B.1 REMOTE BATTERY PIN ASSIGNMENTS .................. B-1...
  • Page 7 5-6 INTERCONNECT WIRING DIAGRAM, BENDIX/KING KI 209A CONNECTIONS....5-7 5-7 INTERCONNECT WIRING DIAGRAM, SWITCH ANNUNCIATOR CONNECTIONS..... 5-8 5-8 INTERCONNECT WIRING DIAGRAM, OPTIONAL ACCESSORY CONNECTIONS....5-9 5-9 INTERCONNECT WIRING DIAGRAM, AUDIO CONNECTIONS ..........5-10 GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page vi...
  • Page 8: Introduction

    This manual describes the physical, mechanical, and electrical characteristics and the installation requirements for the GPS 155XL/GNC 300XL Aviation Kit. After installation of the GPS 155XL/GNC 300XL system, FAA Form 337 must be completed by an appropriately certified agency to return the aircraft to service.
  • Page 9: Interfaces

    1.2.3 Interfaces The GPS 155XL/GNC 300XL provides an interface to various general aviation instruments. Table 3-2 defines the function of each pin on the 37-pin DSUB connector located at the back of the rack. Table 3-3 lists the function of each pin in the 26-pin HD-DSUB connector (J102) located above the 37-pin connector at the back of the rack.
  • Page 10: J102 Connector Pin Functions

    Remote Enter Input, when ground, functions the same as the enter key (Pin 26) on the GPS 155XL/GNC 300XL front panel. Sequence Hold Low Input, when grounded, activates HOLD mode. See GPS (Pin 13) 155XL Pilot’s Guide (GPN 190-00067-20) or the GNC 300XL Pilot's Guide (GPN 190-00067-30) for more information.
  • Page 11: License Requirements

    Unauthorized repairs or modifications could void your warranty and your authority to operate this device under Part 15 Regulations. The FCC requires GARMIN to inform users that these units meet the more stringent requirements "For Home or Office Use".
  • Page 12: Limited Warranty

    GARMIN Corporation warrants this product to be free from defects in materials and manufacture for one year from the date of purchase. GARMIN will, at its sole option, repair or replace any components that fail in normal use. Such repairs or replacement will be made at no charge to the customer for parts or labor. The customer is, however, responsible for any transportation costs.
  • Page 13: Installation

    GPS Antenna Location The GPS 155XL/GNC 300XL GA 56 Antenna must be mounted on top of the aircraft. For best performance, select a location with an unobstructed view of the sky above the aircraft when in level flight. Figure 2-1 illustrates a typical GPS antenna installation.
  • Page 14: Vhf Comm Interference Of Gps

    However, placement of the GNC 300XL GPS antenna relative to a COMM and COMM antenna, including its own, is critical. Figure 2-1. GPS Antenna Installation Considerations Use the following guidelines, in addition to others in this document, when locating the GPS 155XL/GNC 300XL and its antenna(s). •...
  • Page 15: Rack Considerations

    Check that there is ample space for the cabling and mating connectors. Avoid sharp bends in cabling, particularly the GNC 300XL COMM antenna cable, and routing near aircraft control cables. Cabling for the GPS 155XL/GNC 300XL should not be routed near components or cabling which are sources of electrical noise. Do not route the GNC 300XL COMM antenna cable near any ADF antenna cables.
  • Page 16: Minimum Installation Requirements

    The installer is advised to ensure that the switches and annunciators are the functional equivalent to and perform at least as well as the GARMIN devices used in the initial STC. The GARMIN switches and annunciators are sunlight readable and in the primary view of the pilot. Figure 2-2 shows what the GARMIN switch/annunciators look like.
  • Page 17: External Altitude Input

    Pressure altitude input from an external source may be derived from a RS-232 compatible serial altitude input or Parallel Gray Code/Gillham Altitude as described in Section 4 of this manual. Gillham Altitude is not required when serial altitude is used. Figure 2-2. Switch/Annunciator Layout GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page 2-5...
  • Page 18: Installation Accessories

    NOTE: One cable assembly and one BNC connector are required to make the antenna cable, or it can be fabricated by the installer from materials meeting the requirements of paragraph 2.4. • Mounting Rack (without connectors), P/N 011-00154-00 GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page 3-1...
  • Page 19: Data Base Options

    Self-locking Nut (4 ea.) • Connector, (JI and J2) Kit, P/N 011-00313-00 • Sample Flight Manual Supplement, GARMIN GPS 155XL, P/N 190-00067-24 • Sample Flight Manual Supplement, GARMIN GNC 300XL, P/N 190-00067-34 • Pilot’s Guide, GARMIN GPS 155XL, P/N 190-00067-20 •...
  • Page 20: Miscellaneous Options

    PC KIT 010-10075-00 GPS 155XL PILOT’S GUIDE 190-00067-20 GPS 155XL QUICK REFERENCE GUIDE 190-00067-21 GPS 155XL IN PIPER PA32 DOCUMENTED INSTALLATION 190-00067-26 GNC 300XL PILOT’S GUIDE 190-00067-30 GNC 300XL QUICK REFERENCE GUIDE 190-00067-31 GNC 300XL IN PIPER PA32 DOCUMENTED INSTALLATION 190-00067-36 GPS 1.57542 GHz NOTCH FILTER (GNC 300XL ONLY)
  • Page 21: Cable Installation

    • Insert/Extract tools from ITT Cannon are all plastic, others are plastic with metal tip. • Non-GARMIN part numbers shown are not maintained by GARMIN and consequently are subject to change without notice. • Alternate contacts for 18 AWG wire: As an alternate to the Positronic contacts listed (and provided in the...
  • Page 22 Daniels P/N K250, Astro P/N 616245, or ITT Cannon P/N: 980-00005-722. Figure 3-1. Coax Cable Installation GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page 3-5...
  • Page 23: Rack Installation

    GPS 155XL/GNC 300XL INSTALLATION AND REMOVAL 1. The GPS 155XL/GNC 300XL is installed in the rack by gently sliding it straight in until it rests against the back of the rack. A 3/32-inch hex drive tool is then inserted into the access hole at the bottom of the unit face.
  • Page 24: J101 & J102 Pin Functions

    ARINC 429 OUT A RS232 IN 1 RS232 IN 2 RS232 OUT 2 MESSAGE ANNUN AIRCRAFT POWER (14 VDC GNC 300XL) (14-28 VDC GPS 155XL) GROUND OBI SYNC RS232 OUT 1 AIRCRAFT POWER (14 VDC GNC 300XL) (14-28 VDC GPS 155XL)
  • Page 25: Comm Antenna Installation Check (Gnc 300Xl)

    Any problem with the antenna installation will most likely be seen as a high reflected power. A VSWR of 3:1 will result in a 25% loss in power. GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page 3-8...
  • Page 26: Post-Installation Configuration & Checkout Procedure

    TEST MODE OPERATIONS With power applied to the aviation rack and the GPS 155XL/GNC 300XL unit turned off, depress and hold the ENT key and turn the unit on (release the ENT key when the display activates). The first page displayed is the Display Test Page.
  • Page 27: Display Adjustment

    For more information on the display setting, see the display contrast and mode set page and the backlight set page described in the Pilot’s Guide (P/N 190-00067-20 for the GPS 155XL and P/N 190-00067-30 for the GNC 300XL). 4.3.2 I/O Channel 1 Select the I/O CHANNEL 1 Test Page.
  • Page 28: Arinc 429 Channel

    NOTE: Verify with the manufacturer of the data input device that the unit supports a GARMIN interface. Output: Field Description No units connected to Channel 1 output aviation Serial position, velocity and navigation data to: Argus, Model 3000, Moving Map...
  • Page 29 The following is a list of labels output by the GPS 155XL/GNC 300XL: Navigation/Position Data: Label (octal) Description Selected course Desired track Bearing to waypoint Cross track error Horizontal command (to autopilot) Distance to go Time to go Present position latitude...
  • Page 30: Cdi Calibration

    Select the test page displaying the selected course input. Using an extremely accurate input source, input 150° to the GPS 155XL/GNC 300XL. The input course will indicate close to 150 and a "Calib?" field will appear in the lower right corner. Selecting the "Calib?" field will calibrate the GPS 155XL/GNC 300XL to match the input source.
  • Page 31: Configuration

    Low Battery—Selectable between 8.0 volts and 9.6 volts by 0.2 volt steps NOTE: In normal operating modes, the "Battery Low" message will be issued when the battery voltage is below the low battery value. The default value is 9.0 volts. GPS 155Xl/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page 4-6...
  • Page 32: I/O Channel 2

    *GARMIN proprietary accuracy error sentence that is not a part of the NMEA 0183 standard. GROUND TEST The GPS 155XL/GNC 300XL ground test procedure incorporates a series of display pages to test CDI/flag, OBI, annunciators, external switches, altitude inputs, and power functions of the unit.
  • Page 33: Power Test

    4.4.1 Power Test Select the Power Test page. This page reports the status of the GPS 155XL/GNC 300XL external power source, remote battery, and internal memory battery. During the power test, "voltage" represents the voltage currently measured for that function.
  • Page 34: Annunciator Test

    Ensure superflag out of view 4.4.3 Annunciator Test Select the Annunicator Test Page. Using the controls on the GPS 155XL/GNC 300XL front panel, make the selections indicated below and verify the interfaces as appropriate: Panel Annunciators Ensure the unit panel annunciators are OFF...
  • Page 35: Communications Loopback Test

    NOTE: This does not display serial altitude. 4.4.7 OBI Test Select the OBI Test Page. Using the controls on the GPS 155XL/GNC 300XL front panel, make the selections indicated below and verify the interfaces as appropriate: OBI Data VALID—Ensure that the OBI indicates the proper value INVALID—Ensure the OBI is invalid...
  • Page 36: Vhf Comm Interference Check

    COMM receiver sensitivity by increasing the squelch threshold. If possible, verify the communications capability on both the high and low end of the VHF COMM band. GPS 155Xl/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page 4-11...
  • Page 37: General

    Figure 5-6— Interconnect Wiring Diagram, Bendix/King KI 209A Connections Figure 5-7—Interconnect Wiring Diagram, Switch Annunciator Connections Figure 5-8—Interconnect Wiring Diagram, Optional Accessory Connections Figure 5-9—Interconnect Wiring Diagram, Audio Connections GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page 5-1...
  • Page 47: Continued Airworthiness

    ICA. Following is a suggested ICA for a GARMIN GPS 155XL or GNC 300XL installation. Some of the checklist items do not apply, in which case they should be marked “N/A” (Not Applicable). In this sample, square braces are used to indicate instances where explicit words should be substituted (e.g., replace “[GPS 155XL/GNC 300XL]”...
  • Page 48 2. Description of the Alteration Installation of the GARMIN GPS 155XL/GNC 300XL, with interface to external altitude encoder and CDI [include other equipment/systems as appropriate]. Refer to Sections 1 and 2, and Figures 5-4 through 5-9 of this manual for interconnect information. Antenna installation, removal and replacement should be in accordance with applicable provisions of AC43.13-1B and 43.13-2A.
  • Page 49 15. Airworthiness Limitation Section Refer to the [GPS 155XL/GNC 300XL] Sample Flight Manual Supplement. 16. Revision To revise this ICA, a letter must be submitted to the local FSDO with a copy of the revised FAA Form 337, and revised ICA. The FAA inspector accepts the change by signing Block 3 and including the following statement: “The attached revised/new Instructions for Continued Airworthiness (date ______) for the above aircraft or...
  • Page 50: Certification Documents

    APPENDIX A CERTIFICATION DOCUMENTS GENERAL This section contains the environmental qualification form for the GARMIN GPS 155XL, GNC 300XL, and GA 56 GPS Antenna. The connector changes and STCs are also included. GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page A-1...
  • Page 51 1200 E. 151st St, Olathe, Kansas 66062 NOTE: The following information provides examples only. It is not intended to be a comprehensive listing of all test conditions. Information is applicable to both the GPS 155XL and the GNC 300XL. CONDITIONS...
  • Page 52: Environmental Qualification Form-Ga 56 Gps Aviation Antenna

    Equipment tested to Category C Shock Equipment tested per DO-160C, Par. 7.2.1 Operational Crash Safety Not Applicable Vibration Equipment tested without shock mounts to Categories C, L, M and Y (Table 8-1) GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page A-3...
  • Page 53 Equipment identified as Category X, no test required Susceptibility Lightning Direct Effects Test 23.0 Equipment identified as Category 2A, no test required Icing 24.0 Equipment identified as Category C, no test required Other Tests: Remarks: GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page A-4...
  • Page 54: Connector Changes

    Units 33050055 and up use socket contacts on the battery, and the pin numbers are different, however the individual contact locations are unchanged. The following table shows the pin assignments for the two different types of connectors. GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page B-1...
  • Page 55: Appendix Cstc Permission

    STC # SA00639WI data to modify aircraft. C.2 GNC 300XL Consistent with N8110.69 or Order 8110.4, Aviation Authority approved installers are hereby granted permission to use STC # SA00640WI data to modify aircraft. GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page C-1...
  • Page 56 GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page C-2...
  • Page 57 GPS 155XL/GNC 300XL Installation Manual P/N 190-00067-22 Rev E Page C-3...

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