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Operator's
ENCORE
Manual
S30/L30
U.S. Patent No. 6,105,192; No. 6,557,207; No. 6,760,947
READ THIS BOOK
CAUTION: Read the Operator's Manual before using the appliance.
This book has important information for the use and safe operation of this machine. Failure to read this
book prior to operating or attempting any service or maintenance procedure to your Clarke machine could
result in injury to you or to other personnel; damage to the machine or to other property could occur as
well. You must have training in the operation of this machine before using it. If operator(s) cannot read
this manual, have it explained fully before attempting to operate this machine.
Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente antes
de tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books write to: Clarke
®
, 2100 Highway 265, Springdale, Arkansas 72764.
Clarke
®
Form No. 70762A
1/08
Printed in the U.S.A.
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Table of Contents
Related Manuals for Clarke ENCORE S30
Summary of Contents for Clarke ENCORE S30
- Page 1 This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well.
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Page 2: Table Of Contents
Safety Instructions ..........................3 Introduction & Machine Specifications ......................5 Procedures for Transporting Machine ......................6 Symbols Used on Encore S30/L30 ......................... 8 Machine Control Panel ............................. 10 Machine Controls and Features ........................11 How to Prepare the Machine for Operation ...................... 12 How to Install the Batteries ........................ -
Page 3: Operator Safety Instructions
Failure to read the Owner's Manual prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. - Page 4 Do not use this machine as a step or furniture. Do not ride on this machine. CAUTION: Your machine warranty will be voided if anything other than genuine Clarke parts are used on your machine. Always use Clarke parts for replacement.
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Page 5: Introduction & Machine Specifications
- all in one pass. The Encore S30 comes complete with either four - 6 volt batteries or two - 12 volt batteries, one battery charger, either two brushes or two pad drivers, and one operator’s manual. -
Page 6: Procedures For Transporting Machine
2. Make sure the ramp is clean and dry. 3. Put the ramp in position. 4. Remove squeegee assembly, brush housing and brush or pad driver before loading. Clarke recommends that both the solution tank and recovery tank are empty before loading. - Page 7 Procedures For Transpoting (cont.) 11. Fasten the machine to the vehicle. Clarke recommends a strap over the top of the machine and a strap to keep the machine from rolling forward or backwards. If this is not done, there is a possibility of the machine toppling over.
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Page 8: Symbols Used On Encore S30/L30
SYMBOLS USED ON ENCORE S30 and L30 Warning ("L Class" & "S Class') Solution Control ("L Class" & "S Class") Power ("L Class" & "S Class") Brush Up/Down ("L Class" & "S Class") Traverse Speed Control ("L Class") Traverse Directions Forward (Traverse and Solution, and Brush Rotation) ("L Class"... - Page 9 SYMBOLS USED ON ENCORE S30 and L30 Solution/Brush Motors ("S Class" ) Warning Label ("L Class" & "S Class") with parking brake Warning Label ("L Class" & "S Class") without parking brake Clarke ® Operator's Manual - Encore S30/L30 Page -9-...
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Page 10: Machine Control Panel
The hour meter indicates the number of hours the to clear vacuum hose. machine has operated. It runs only when the brush motor is on. F G H I J Figure 3 Clarke ® Page -10- Operator's Manual -Encore S30/L30... -
Page 11: Machine Controls And Features
Figure 5 "S" Model - The brake is located to the left hand rear of the machine. Press pedal to activate brake and release pedal to disengage brake. Figure 7 Figure 6 Clarke ® Operator's Manual - Encore S30/L30 Page -11-... -
Page 12: How To Prepare The Machine For Operation
See figure 9. 7. Close recovery tank by pulling up on the latch arm and then slowly lowering the tank. NOTE: Charge the batteries before using the machine. Figure 9 Figure 8C Clarke ® Page -12- Operator's Manual -Encore S30/L30... -
Page 13: Battery Maintenance
Do not allow ammonia or bicar- g. Neutralize any acid spills with ammonia or bonate of soda to get into batteries. bicarbonate of soda. Clarke ® Operator's Manual - Encore S30/L30 Page -13-... -
Page 14: How To Charge The Batteries
See figure 13B. To release the latch arm, tip the recovery tank up slightly while pushing down on the latch arm and then slowly lower the tank. Clarke ® Page -14- Operator's Manual -Encore S30/L30... -
Page 15: How To Adjust Brush Cleaning Path
DANGER: Operating a machine that is not completely or fully assembled could result in injury or property damage. Do not operate this machine unless it is completely assembled. Inspect the machine carefully Figure 17 before operation. Clarke ® Operator's Manual - Encore S30/L30 Page -15-... -
Page 16: How To Remove A Brush Or Pad Driver
2. Fill the solution tank with water. When filling machine in the front with a hose, position hose Figure 20 inside the fill screen as shown in figure 20A. Clarke ® Page -16- Operator's Manual -Encore S30/L30... -
Page 17: Operating The Machine
Only use a cleaning concentration recommended by the chemical manufacturer. Figure 20B WARNING: Clarke recommends a maximum water temperature of 120 F (49 Operating The Machine NOTE: Put the machine in the lowest traverse speed setting. -
Page 18: How To Clean A Dirty Floor
Do not lower the squeegee. This will keep the vacuum motor off. Lower the brush or pad and scrub the floor. Scrub the floor again with additional solution and lower the squeegee. Pick up all the solution with the squeegee. Clarke ® Page -18- Operator's Manual -Encore S30/L30... -
Page 19: Maintenance
9. Check the installation of the squeegee and squeegee hose. 10. Make sure the solution drain / level indicator hose is secure on the storage mount on the rear of the machine. Figure 24 Clarke ® Operator's Manual - Encore S30/L30 Page -19-... -
Page 20: Procedures To Perform At The End Of Work
Use a clean cloth and wipe the surface of the machine. Figure 28 Charge the batteries. See the instruction in the section of this book called “How To Charge The Batteries”. Clarke ® Page -20- Operator's Manual -Encore S30/L30... -
Page 21: Procedures To Perform Every Week
Turn the connector to the right to connect the hose. See figure 34 e. Open the solution flow valve. See figure 34. 5. Use a grease gun to lubricate the dual casters. See figure Clarke ® Operator's Manual - Encore S30/L30 Page -21-... -
Page 22: Maintenance For The Squeegee
0.06" (1.5mm) above the rear blade. See figure 33. WARNING: Maintenance and repairs must be done by authorized REAR BLADE personnel only . 0.06 (1.5 mm) Figure 33 WARNING: Electrical repairs must be done by authorized personnel only. Clarke ® Page -22- Operator's Manual -Encore S30/L30... -
Page 23: How To Clean The Solution Line
Maintenance cont. Consult your Clarke Authorized Service Person to do the service procedures. Use only genuine Clarke parts. How to Center or Offset the Brush Head The brush head on the Encore 30 should be adjusted as far to the left side of the machine as possible. -
Page 24: Accessories
Clarke ® Encore S30 and L30 Accessories - 2/04 CCESSORIES Description Part No. Power Wand System Kit 10150A Clarke Care Kit 14607A 39" Squeegee Assembly 10068A Poly Dur Protectant 50478A Kit, Grease Gun 55420A Kit, Low Voltage Shut-Off 14097A Brake Kit Assembly "L"... -
Page 25: Section Ii - Parts And Service Manual
ENCORE S30 and L30 Section II Parts and Service Manual (70762A) U.S. Patent No. 6,105,192; No. 6,557,207; No. 6,760,947 Clarke ® Operator's Manual - Encore S30/L30 Page -25-... -
Page 26: How To Correct Problems In The Machine
Have an authorized service person repair the The charger is damaged. charger. Check voltage of each cell while discharging. The battery is defective. Connect the batteries. The batteries are disconnected. Adjust Pressure. Brush is in heavy scrub setting. Clarke ® Page -26- Operator's Manual -Encore S30/L30... - Page 27 Turn key or switch on. Check the battery connections. Batteries are unplugged. Battery terminals are dirty. Batteries are discharged Check battery gauge and recharge NOTE: If the problem continues consult an authorized service person. Clarke ® Operator's Manual - Encore S30/L30 Page -27-...
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Page 28: Encore S30/L30 Final Assembly Drawing
Clarke ® Encore S30/ L30 Final Assembly Drawing 2/07 23 22 Clarke ® Page -28- Operator's Manual -Encore S30/L30... -
Page 29: Parts List
40512A Battery charger 77092A Label, Gases 77093A Label, Falling 70226A Label, Battery 30070A Accessory Bag 10072A Parking Brake Assembly "L" 10073A Parking Brake Assembly "S" * See page 12 for installation. Clarke ® Operator's Manual - Encore S30/L30 Page -29-... -
Page 30: Recovery Tank Drawing
Clarke ® Encore S30/L30 Recovery Tank Assembly Drawing 6/07 Drawing #10428A 37, 37A 24 23 #40 Recommended Torque 175 + or - 5 inch pounds Clarke ® Page -30- Operator's Manual -Encore S30/L30... -
Page 31: Parts List
920797 962666 Screw, 10-24 x ¾ 920296 Nut, 10-24 Elastic 38020A Strap 38735A Connector, Muffler 30343A Muffler 839410 Valve Asm. (includes 23, 24, 25, 26, 27, 28) 70226A Label, Battery Installation Clarke ® Operator's Manual - Encore S30/L30 Page -31-... -
Page 32: Solution Tank Assembly Drawing 7/04
Clarke ® Encore S30/L30 Solution Tank Assembly Drawing 7/04 Drawing #10584A Clarke ® Page -32- Operator's Manual -Encore S30/L30... -
Page 33: Parts List
53562A Components Clarke P/N Description Qty. 50018A Bowl, Filter 53563A Filter, Screen 53564A Upper Body 54369A Gasket, Bowl NOTE: indicates a change has been made since the last publication of this manual. Clarke ® Operator's Manual - Encore S30/L30 Page -33-... -
Page 34: Rear Panel Assembly Drawing 9/03
Clarke ® Encore S30/L30 Rear Panel Assembly Drawing 9/03 Drawing #10064A (L) Drawing #10067A (S) 16 17 Clarke ® Page -34- Operator's Manual -Encore S30/L30... -
Page 35: Parts List
40132A Control, Traverse 14097A Low voltage Shutoff 30097A Insulator, Mylar 77093A Label, Falling Parts 77092A Label, Gases 47809A 3/8 Ring Terminal, 14-16 911933 #10 Ring Terminal, 14-16 40519A Ring Terminal, 5/16 Clarke ® Operator's Manual - Encore S30/L30 Page -35-... -
Page 36: Control Panel Assembly Drawing 9/07
Clarke ® Encore S30/L30 Control Panel Assembly Drawing 9/07 Drawing #10065A "L" and 10066A "S" 11 12 32 31 15 16 15 16 Clarke ® Page -36- Operator's Manual -Encore S30/L30... -
Page 37: Parts List
50961A Spring, Switch 80104A Screw, 10-32 x ½ SS Black Xylan 70219A Label, Key Switch 34264A Gasket, Panel 30096A Gasket, Switch 47708A ¼ F.I.M.Q.D. 47712A ¼ F.I.F.Q.D. 912226 Meter, Hour (Optional) Clarke ® Operator's Manual - Encore S30/L30 Page -37-... -
Page 38: Squeegee Lift Assembly Drawing 9/03
Clarke ® Encore S30/L30 Squeegee Lift Assembly Drawing 9/03 Drawing # 10075A Clarke ® Page -38- Operator's Manual -Encore S30/L30... -
Page 39: Parts List
Squeegee, Pivot Arm 81104A Nut, ¼ Nylock 60255A Bracket, Squeegee 60328A Mount, Squeegee 81112A Nut, 5/16-18 Thin ESNA SS Page 35 Cable, Squeegee Lift Page 35 Lift Handle Assembly 920346 Palnut 980651 Washer Clarke ® Operator's Manual - Encore S30/L30 Page -39-... -
Page 40: Squeegee Assembly Drawing 1/08
Clarke ® Encore S30/L30 Squeegee Assembly Drawing 1/08 Drawing # 10068A Clarke ® Page -40- Operator's Manual -Encore S30/L30... -
Page 41: Parts List
-16 Jam SS 34260B Gasket 25201B Knob 60358A Shim, Squeegee Wheel 61370A Weight 80280A Nut, Squeegee Backup NOTE: indicates a change has been made since the last publication of this manual. Clarke ® Operator's Manual - Encore S30/L30 Page -41-... -
Page 42: Frame Axle Assembly Drawing 9/03
Clarke ® Encore S30/L30 Frame Axle Assembly Drawing 9/03 Drawing #10069A and 10070A Clarke ® Page -42- Operator's Manual -Encore S30/L30... -
Page 43: Parts List
Nut, -16 ESNA 87031A Washer, Flat Solution Tank 980205 Washer, 85734A Screw, -16 x 2 69639A Strap, Static 10135A Hub, Transaxle (includes #9) 77267A Label, Tie Down 81108A Nut, -24 ESNA Clarke ® Operator's Manual - Encore S30/L30 Page -43-... -
Page 44: Brush Head Assembly Drawing 9/03
Clarke ® Encore S30/L30 Brush Head Assembly Drawing 9/03 Drawing #10582A and #10583A Clarke ® Page -44- Operator's Manual -Encore S30/L30... -
Page 45: Parts List
77091A Label, Moving Parts * Used only as required to square up linkage bar #14 to the frame. NOTE: indicates a change has been made since the last publication of this manual. Clarke ® Operator's Manual - Encore S30/L30 Page -45-... -
Page 46: Optional Brake Assembly Drawing And Parts List "S" Model
Clarke ® Encore S30/L30 Optional Brake Drawing 9/03 10073A - "S" Model 14 5 Clarke ® Page -46- Operator's Manual -Encore S30/L30... - Page 47 60267A Rod, Brake 81104A Nut, ¼-20 ESNA 848508 Swivel, Rod, Brake 87026A Washer, Flat, ¼ 50969A Spring, Brake Asm. 87607A Washer, Flat Nylon 60362A Brake, Bar R.H. 77266B Label, Parking Brake Clarke ® Operator's Manual - Encore S30/L30 Page -47-...
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Page 48: Optional Brake Assembly Drawing And Parts List "L" Model
NOTE: Only use spacer (ref. #2) on transaxles that have a circular step and mounting nuts protruding from end of motor. The motor that uses the spacer can be identified by the motor brush caps protruding past the outside diameter of the motor. Clarke ® Page -48- Operator's Manual -Encore S30/L30... -
Page 49: Gearbox Assembly Drawing And Parts List 9/03
Ring, Snap 507641 Seal, Oil, Small 52050A Cap End 56668A O-Ring 51176a Bearing, Large 58316A Shaft & Gear 902605 Bearing, Small 54883A Housing 58144A Seal, Oil Large Darina EP2 Grease 4 oz. Clarke ® Operator's Manual - Encore S30/L30 Page -49-... -
Page 50: Brush Motor Assembly Drawing And Parts List
Brush Spring 40826A Brush Assembly 55657A Lead Assembly 55656A Lead Assembly Helical Washer 50515A Thru Bolt 80501A Shaft Key 54238A B.E. Bracket Assembly (Gear Box) * NOTE: Parts not available at this time. Clarke ® Page -50- Operator's Manual -Encore S30/L30... -
Page 51: Transaxle Repair Parts
Clarke ® Encore S30/L30 Transaxle Drawing 9/03 Clarke ® Operator's Manual - Encore S30/L30 Page -51-... -
Page 52: Battery Charger (40512A & 40513A) Drawing And Parts List 9/03
Strain Relief, D.C. Cord 747553 747553 D.C. Cord Assembly 51986A 51986A A.C. Cord Assembly 51974A 908947 Housing, Red 911470 911470 D.C. Plug Lock Key 795020 795020 * NOTE: Parts not available at this time. Clarke ® Page -52- Operator's Manual -Encore S30/L30... -
Page 53: Battery Charger (40512B 7 40506B) Drawing And Parts List
Clarke ® Encore S30/L30 Remote Battery Charger (40512B & 40506B) Drawing and Parts List 5/06 WARNING: All electrical repairs must be performed by qualified personnel only. Clarke ® Operator's Manual - Encore S30/L30 Page -53-... -
Page 54: Encore S30 Electrical Schematic
Clarke ® Encore S30 Connection Diagram (00932A-W) 9/03 Clarke ® Operator's Manual - Encore S30/L30 Page -54-... -
Page 55: Encore L30 Connection Diagram
Clarke ® Encore S30 Electrical Schematic (00932A-E) 9/03 Clarke ® Page -55- Operator's Manual -Encore S30/L30... -
Page 56: Encore L30 Electrical Schematic
Clarke ® Encore L30 Connection Diagram (00950A - W) 9/03 Clarke ® Page -56- Operator's Manual -Encore S30/L30... - Page 57 Clarke ® Encore L30 Electrical Schematic (00950A-E) 9/03 Clarke ® Operator's Manual - Encore S30/L30 Page -57-...
- Page 59 Penrith 29815 John R. Cumbria CA11 9BN (810) 544-6300 +44 1768 868 995 ® American Lincoln / Clarke, Marietta, Georgia 30066 ALTO France S.A. Strasbourg 1455 Canton Road B.P. 44, 4 Place d’Ostwald (770) 218-2116 F-67036 Strasbourg Cedex 2 +33 3 8828 8400 ALTO Nederland B.V.
- Page 60 STATED WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED Clarke's liability under this warranty is limited to repair of the product and/or replacement of parts and is given to purchaser in lieu of all other remedies, including INCIDENTAL AND CONSEQUENTIAL DAMAGES.