Transferring To Standby - Generac Power Systems 7 kW NG Repair Manual

Section 3.2
Operational Analysis
12 VDC is delivered to the transfer relay through Wire 194 and back to the controller through Wire 23. When the five second engine
warm-up timer expires, the controller will take wire 23 to ground which will energize the Transfer Relay. The N.O. and N.C. relay
contacts will change states. This will connect generator voltage from E1 at Pin 9 to Wire 205; the voltage will go through the N.C
contact of SW3. Voltage from both E1 and E2 will be available at the C2 coil; this voltage will pass through the rectifier in the coil;
the coil will then energize.
N1A
7
E1
N1A
126
B
NO
B
N2A
A
B
LEGEND
C1-UTILITY COIL & RECTIFIER
C2-GENERATOR COIL & RECTIFIER
F1, F2, F3-5A, 600V FUSE
LC-CIRCUIT BREAKER (LOADS)
(16 CIRCUIT SHOWN FOR REFERENCE ONLY)
N-NEUTRAL
SW1-AUTOMATIC TRANSFER SWITCH
SW2, SW3-LIMIT SWITCHES
TB1-TERMINAL STRIP
TR1-TRANSFER RELAY
Page 66

TRANSFERRING TO STANDBY

T1A
E1
194
A
23
7 9 9
TR1
1 4 3 6
B
23
205
N1A
N1A
N2A
E1
N2A
205
B
N1A
126
N2A
E1
NC NC NO
SW3
SW2
COM COM
VR1 VR2
C1 C2
T1A T2
SW1
T1
N2A
B E2
T1A
E2
DC
(PCB) GROUND CONTROL
E1 GENERATOR VOLTAGE
E2 GENERATOR VOLTAGE
N1 UTILITY VOLTAGE
N2 UTILITY VOLTAGE
Figure 68. Transferring to Standby
EXTERNAL CONNECTION BOX
194
23
F3
T1A T1
F2
N2A N2
F1
N1A N1
E1
E2
E1
E2
NEUTRAL
CONNECTION
INSIDE
SWITCH
CIRCUIT 14
E2
E2 CIRCUIT 13
CIRCUIT 10
CIRCUIT 9
CIRCUIT 6
CIRCUIT 5
CIRCUIT 2
T1 CIRCUIT 1
T2 CIRCUIT 3
CIRCUIT 4
CIRCUIT 7
CIRCUIT 8
CIRCUIT 11
CIRCUIT 12
CIRCUIT 15
CIRCUIT 16
LC
PART 3
TRANSFER SWITCH
194
CONTROL
TRANSFER
23
LOAD SENSING
T1
120VAC
OUTPUT
N2
UTILITY
SENSING
240VAC
N1 OUTPUT
BLACK
RED
NEUTRAL (WHITE)
GROUND (GREEN)
GROUND (GREEN)
NEUTRAL (WHITE)
240VAC TO
RED (MAIN 2) MAIN DISTRIBUTION
PANEL
BLACK (MAIN 1)
TS TO
GENERATOR
CONTROL
PANEL
TO
OUTPUT
GENERATOR