Antunes, AJ Roundup VCT-20 Owner's Manual

Antunes, AJ Roundup VCT-20 Owner's Manual

Ajantunes vertical contact toaster owner's manual vct-20, vct-25, vct-50

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MANUFACTURING
NUMBERS:
9200560
9200562
9200600
9200602
9200606
9200608
9200614
9200624
9200626
9200628
9200630
9200631
9200632
9200634
9200616
9200620
9200622
9200638
VERTICAL CONTACT
9200640
TOASTER
®
US
C
Model VCT-20/25/50
P/N 1010729 Rev C.05/04
Owner
s Manual
'

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Summary of Contents for Antunes, AJ Roundup VCT-20

  • Page 1 MANUFACTURING NUMBERS: 9200560 9200562 9200600 9200602 9200606 9200608 9200614 9200624 9200626 9200628 9200630 9200631 9200632 9200634 9200616 9200620 9200622 9200638 VERTICAL CONTACT 9200640 TOASTER ® Model VCT-20/25/50 P/N 1010729 Rev C.05/04 Owner s Manual ’...
  • Page 2: Table Of Contents

    Buns are placed into the top of the toaster and uniform, golden brown, warm buns are then retrieved at the bot- tom of the toaster. The Model VCT-20 is equipped with an auxiliary heating system which provides additional heat to the buns.
  • Page 3: Service/Technical Assistance

    OWNER INFORMATION (continued) Service/Technical Assistance If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency. Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification plate located on the rear of the unit.
  • Page 4: Important Safety Information

    VERTICAL CONTACT TOASTER IMPORTANT SAFETY INFORMATION Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. WARNING GENERAL WARNING. Indicates informa- tion important to the proper operation of the equipment.
  • Page 5: Electrical Ratings

    - Do not use an extension cord with this appli- ance. Electrical Ratings Model MFG. No. Volts Watts VCT-20 9200560 280-240 3200-4257 VCT-25 9200620 1760 VCT-25 9200622...
  • Page 6: Dimensions

    VERTICAL CONTACT TOASTER SPECIFICATIONS (continued) Dimensions �������� ������ ���� ������ ��� ������ ��� ����� ��� ������� ������ ��� �� ����� ����� ��� ������ ������ ��� ������� ������ ��� P/N 1010729 Rev. C 05/04...
  • Page 7: Unpacking

    P/N 1010729 Rev. C 05/04 VERTICAL CONTACT TOASTER Heat Shield Yellow Support Conveyor Cover Assy. Figure 1. Installing Damper Assy. Hook Bun Chute over rear Heat Shield bottom conveyor cover yellow support rod Yellow Support Rod Conveyor Bun Chute Cover Assy. Figure 2.
  • Page 8: Equipment Setup

    VERTICAL CONTACT TOASTER IMPORTANT: Make sure heat shield assy. is activat- ing (depressing) the conveyor interlock switch (see Figure 4). The conveyors will not rotate unless the heat shield is in place and interlock switch is activated (depressed). NOTE: Check the release sheet to make sure it is not caught in the conveyor.
  • Page 9: Operating Instructions

    Operating Instructions 1. Set the bun adjustment controls (Figure 6) to the desired settings. NOTE: After initial run of 4-6 buns, adjust controls according to the desired finished product. 2. Turn the rocker switch on (Figure 5). 3. Turn the temperature control to 10. Allow 30 min- utes warm-up time before proceeding.
  • Page 10: Maintenance

    VERTICAL CONTACT TOASTER WARNING Turn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit. Maintenance Schedule DAILY 1. Turn off power to the toaster. 2. When the toaster is cool, follow the procedures under Cleaning the Release Sheet.
  • Page 11: Replacing Spring Tensioners

    SERVICING CONVEYOR BELTS After a period of time, the conveyor belt links will wear and the conveyor belt will stretch. This will eventually cause the conveyor to jam as it rotates on the sprock- ets. This is easily remedied by removing one or more conveyor links from each side of the belt.
  • Page 12: Replacing Conveyor Motor And Fan Blade

    VERTICAL CONTACT TOASTER 4. Make sure the spacers are placed inside the tensioner arm. The spacers are smaller than the holes to allow the tensioner to pivot freely. Replacing Conveyor Motor and Fan Blade NOTE: A small amount of Loctite (Blue & Red) is required for proper gear motor installation.
  • Page 13: Troubleshooting

    120 Volts, 1750 Watts - 7.8 Ohms 208 Volts, 2550 Watts - 16.2 Ohms 230 Volts, 1900 Watts - 26.5 Ohms VCT-20 only. The auxiliary heaters are 144.2 Ohms at 208V/300 Watts. Corrective Action...
  • Page 14 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Platen is hot and conveyor belts do not move. Possible Cause Toaster is installed incor- Perform installation and operating proce- rectly. dures (pages 7-8). Wiring problems. Check all electrical connections for burns, discoloration or arcing. Replace all connec- tions or components with damaged terminals.
  • Page 15 2. Mark the drive motor sprocket and count the turns per minute. Correct drive motor speed is nine (9) turns per minute for VCT-20; three (3) turns per minute for VCT- 25; one (1) turn per minute for VCT-50. Check drive chain for kinks, broken or bent links or other damage.
  • Page 16 2. Mark the drive motor sprocket and count the turns per minute. Correct drive motor speed is nine (9) turns per minute for VCT-20; three (3) turns per minute for VCT-25; one (1) turn per minute for VCT-50. Measure bun thickness and set bun adjustment con- trols correctly (page 9).
  • Page 17 2. Mark the drive motor sprocket and count the turns per minute. Correct drive motor speed is nine (9) turns per minute for VCT-20; three (3) turns per minute for VCT-25; one (1) turn per minute for VCT-50. Check drive chain for kinks, broken or bent links or other damage.
  • Page 18 2. Mark the drive motor sprocket and count the turns per minute. Correct drive motor speed is nine (9) turns per minute for VCT-20; three (3) turns per minute for VCT-25; one (1) turn per minute for VCT-50. Check drive chain for kinks, broken or bent links or other damage.
  • Page 19: Wiring Diagram

    ������ � � P/N 1010729 Rev. C 05/04 VERTICAL CONTACT TOASTER WIRING DIAGRAM Pictorial Wiring Diagram VCT-20 ������ ������� ����� ��� ����� �� �� �� ��� ��������� ������ ��������� ���������� � �� ��� ��������� � �� ��� ��������� � �� ��� ���������...
  • Page 20: Replacement Parts

    VERTICAL CONTACT TOASTER Auxiliary Heater (VCT-20 only) Cover Plate (VCT-25 & VCT-50 only) Idler Sprocket Drive Sprocket Temperature Control Rocker Switch Drive Motor Assy. REPLACEMENT PARTS Parts Identification Interlock Switch Auxiliary Heater (VCT-20 only) Cover Plate (VCT-25 & VCT-50 only)
  • Page 21 Drive Chain 0011299 Idler Sprocket & Bearing 0501232 Bracket, Idler Sprocket 0503589 Bracket, Motor Mounting 7000204 Drive Motor Kit, VCT-20 (Incl. #58) 400K150 Drive Motor Kit, VCT-50 (120V) (Incl. #58) 400K151 Drive Motor Kit, VCT-50 (230V) (Incl. #58) 400K152 Drive Motor Kit, VCT-25 (120V) (Incl.
  • Page 22 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) P/N 1010729 Rev. C 05/04...
  • Page 23 REPLACEMENT PARTS (continued) P/N 1010729 Rev. C 05/04 VERTICAL CONTACT TOASTER...
  • Page 24 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) P/N 1010729 Rev. C 05/04 P/N 1010729 Rev. A 10/99...
  • Page 25: Optional Parts - Vct-25 & Vct-50

    OPTIONAL PARTS – VCT-25 & VCT-50 Item Part No. Description 001K118 Butter Wheel Kit, Mechanical (Must be used with #2, 3 & 4) 0011405 Heat Shield, Special P/N 1010729 Rev. C 05/04 VERTICAL CONTACT TOASTER Qty. Item Part No. 0011406 7000236 7000238 Description...
  • Page 26: Notes

    VERTICAL CONTACT TOASTER NOTES P/N 1010729 Rev. C 05/04...
  • Page 27 VERTICAL CONTACT TOASTER NOTES P/N 1010729 Rev. C 05/04...
  • Page 28: Limited Warranty

    Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations.

This manual is also suitable for:

Roundup vct-25Roundup vct-50

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