Antunes, AJ VCT-2000 Owner's Manual
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Antunes, AJ VCT-2000 Owner's Manual

Vertical contact toaster
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Vertical Contact Toaster
Model VCT-2000
owner's manual
Manufacturing Numbers:
9210204, 9210206, 9210207 & 9210211
ITS
Testing & Certification
geprufte
Sicherheit
CM
P/N 1010838 Rev. P 10/16
www.antunes.com
Burger King

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Summary of Contents for Antunes, AJ VCT-2000

  • Page 1 Vertical Contact Toaster Model VCT-2000 owner’s manual Manufacturing Numbers: 9210204, 9210206, 9210207 & 9210211 Testing & Certification geprufte Sicherheit P/N 1010838 Rev. P 10/16 www.antunes.com Burger King...

  • Page 2: Table Of Contents

    Operating Instructions ..........8 OWNER INFORMATION General Warranty Information The Vertical Contact Toaster Model VCT-2000 is Please read the full text of the Limited Warranty in this designed for contact toasting of buns. Its design allows manual. the operator to place buns on both sides of the heated If the unit arrives damaged, contact the carrier immedi- platen at the same time.

  • Page 3: Service/Technical Assistance

    VERTICAL CONTACT TOASTER OWNER INFORMATION (continued) Service/Technical Assistance Use only genuine Antunes replacement parts in this unit. Use of replacement parts other than those sup- If you experience any problems with the installation plied by the manufacturer will void the warranty. or operation of your unit, contact your local Roundup Authorized Service Agency.
  • Page 4 VERTICAL CONTACT TOASTER IMPORTANT SAFETY INFORMATION (continued) In addition to the warnings and cautions in this manual, • Bread may burn. Therefore toasters must use the following guidelines for safe operation of the NOT be used near or below curtains or other unit.

  • Page 5: Specifications

    VERTICAL CONTACT TOASTER SPECIFICATIONS Electrical Specifications at Listed Voltages WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO Model and Voltage Watts Amps Hertz FOLLOW THE INSTRUCTIONS IN THIS MANUAL Mfg. No. COULD RESULT IN SERIOUS INJURY OR DEATH. VCT-2000HI 220-240 3019-3593 13.7-14.9 50/60 •...

  • Page 6: Installation

    VERTICAL CONTACT TOASTER INSTALLATION Unpacking CAUTION Failure to use Release Sheets may result in dam- 1. Remove unit and all packing materials from age to the unit and loss of warranty coverage. shipping carton. 2. Open the included large box. It should contain CAUTION the following: Bread may burn.
  • Page 7 Belt Chain Front Conveyor Conveyor Belt Chain Safety Interlock Switch Front Cleated Belt Rear Conveyor Wrap Cover Assembly (with Roller Tensioner) Bun Chute Front Conveyor Cover Assembly Roller Tensioner Figure 1. VCT-2000 Toaster P/N 1010838 Rev. P 10/16 Burger King...

  • Page 8: Operation

    Maintenance section of this manual. Hi-Limit Reset Temperature Adjustments The VCT-2000 uses a Platen Heater and two Auxiliary Temperature Air Heaters. The recommended temperature setting for Controls the Platen Heater is 600°F (315°C). The recommended...

  • Page 9: Hi-Limit Reset Button

    VERTICAL CONTACT TOASTER OPERATION (continued) TEMPERATURE CONTROL PANEL AUXILIARY AIR HEATER TEMPERATURE ADJUSTMENT NOTE: The term “set point temperature” refers to 1. Turn the unit on and allow the toaster to warm-up the desired temperature setting. until the display reads “USE”. 2.

  • Page 10: Fault Codes

    VERTICAL CONTACT TOASTER OPERATION (continued) Fault Codes If the toaster control board If the toaster control board resembles the OLD style resembles the NEW style NEW STYLE OLD STYLE shown here, refer to the shown here, refer to the CONTROL BOARD CONTROL BOARD Fault Message in Table 1.

  • Page 11: Maintenance

    VERTICAL CONTACT TOASTER MAINTENANCE WARNING Turn the unit off, disconnect the power source, and allow the unit to cool down 30 minutes before performing any service or maintenance on the unit. CAUTION To prevent damage to the unit, do not use abra- sive cleaners on the Release Sheet or belt wrap.

  • Page 12: Monthly

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) 11. Install the Release Sheet by placing it over both WARNING sides of the Platen with the crease centered on Turn the unit off, disconnect the power source, the Platen. and allow the unit to cool down before performing any service or maintenance on the unit.

  • Page 13: Measuring Roller Tensioners

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) REPLACING CONVEYOR BELT CHAINS REPLACING ROLLER TENSIONERS 1. Remove the old Conveyor Belt Chain. 1. Remove the acorn nuts and old roller Tensioner Assembly (Figure 5). 2. Place the replacement Conveyor Belt Chain on the top sprockets with hook ends down. Check Weld Acorn Nuts for correct positioning (Figure 4).

  • Page 14: Replacing Belt Wraps

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) 2. Before installing new conveyor belt wraps, wipe Replacing Belt Wraps conveyers chain links with sanitized towel (see NOTE: Depending on toaster usage and how well owners manual for instructions). Pick belt up from they are cleaned daily, the Belt Wraps may last in the center and feed flap end beneath yellow bar excess of 6 months.
  • Page 15 VERTICAL CONTACT TOASTER MAINTENANCE (continued) P/N 1010838 Rev. P 10/16 Burger King...

  • Page 16: Troubleshooting

    VERTICAL CONTACT TOASTER TROUBLESHOOTING WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip- ment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
  • Page 17 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action No Control Display. Unit not plugged in. Plug unit into the proper electrical outlet. Hi-Limit control has tripped. Allow unit to cool and reset the Hi-Limit control. If it trips again, contact your maintenance person or Authorized Service Agency.
  • Page 18 VERTICAL CONTACT TOASTER (continued) Problem Possible Cause Corrective Action Crowns and/or Heels Belt Wraps not being cleaned prop- Clean Belt Wraps as described in the Maintenance must be forced into erly. section of this manual. the toaster. Buns Conveyor Belt Wraps are not tacky/ Clean Belt Wraps.
  • Page 19 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Toaster makes unusu- Compression Settings are too tight. Set Compression Settings to the correct (or larger) al sounds. setting. Conveyor Belt Wrap is installed Belt Wraps must be installed as described in the incorrectly.

  • Page 20: Replacement Parts

    VERTICAL CONTACT TOASTER REPLACEMENT PARTS Parts Identification Platen Safety Interlock Switch Rear Auxiliary Front Auxiliary Air Heater Air Heater Auxiliary Air Thermocouple Drive Chain Auxiliary Relay Idler Line Filter Sprocket A/C Frequency Board Rear Drive Sprocket Front Drive Sprocket Transformer Platen Relay Platen Thermocouple...
  • Page 21 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) P/N 1010838 Rev. P 10/16 Burger King...
  • Page 22 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) Auxilary platenasdfasdf P/N 1010838 Rev. P 10/16 Burger King...
  • Page 23 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) 30, 94 31, 95 P/N 1010838 Rev. P 10/16 Burger King...
  • Page 24 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) Item Part No. Description Qty. Item Part No. Description Qty. 0011266 Conveyor Belt (Incl. items below) 040P138* Locknut, 1/2” 0800204 1/2” Pitch Link, Small 0011528 Heat Shield Assy. 0800121 3/4” Pitch Link, Large 325P163* Setscrew, 1/4-28 x 5/16”...

  • Page 25: Wiring Diagram

    VERTICAL CONTACT TOASTER WIRING DIAGRAM Pictorial Wiring Diagram WIRING DIAGRAM POWER CORD AIC FREQ 14 GA. AWM-105°C CONVERTER 14 GA. TFE-200°C 16 GA. AWM-105°C * 16 GA. TFE-200°C TEMP CONTROL 22 GA. AWM-105°C # 18 GA. AWM-105°C TERMINAL BLOCK WHT * INTERLOCK SWITCH HI-LIMIT LINE...
  • Page 26 VERTICAL CONTACT TOASTER WIRING DIAGRAM (continued) LINE FILTER POWER SWITCH TOP FAN INTERLOCK MOTOR SWITCH S.S. RELAY 2 AUX. HEATER #1 AUX. HEATER #2 (AUXILIARY) S.S. RELAY 1 PLATEN HI-LIMIT THERMOSTAT (PLATEN) T. COUPLE PLATEN TEMP. CONTROL 240 VAC TRANSFORMER T1 T2 T3 12 VAC A/C FREQ.
  • Page 27 VERTICAL CONTACT TOASTER NOTES P/N 1010838 Rev. P 10/16 Burger King...

  • Page 28: Limited Warranty

    LIMITED WARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been con- structed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of two (2) years from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recom- mendations.

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