Page 2 FORWARD This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice.
Page 3 VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER The vehicle identification number (VIN) is stamped on the chassis in the right hand front wheelarch area, viewable with the front wheels turned to full right lock, and is also printed on a label stuck to the chassis sideframe alongside the driver’s seat. The engine number is marked on a vertical patch at the right hand side of the rear face of the cylinder block, adjacent to the clutch housing.
Page 5 10.00 Body 13.00 Seats & Seat Belts 10.01 Body: Front & Rear Clamshells & Fixings 13.01 Seat Runners 10.01x Body: Front & Rear Clamshells & Fixings, Exige 13.02 Seat Assemblies 10.02a Body: Sill Panels, Windscreen Frame & Rear Bulkhead 13.27 Seat Belts 10.04 Crash Structures...
Page 6 17.11 Exterior Lamps, Except Headlamps 32.05 Upper Column, Wheel, Steering Lock 17.13 Headlamps 33.00 Brakes 17.17 Interior Lamps 33.01 Brake Discs & Calipers 17.21 Windscreen Wiper Motor, Wipers & Washers 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses 17.27 In Car Entertainment 33.05 Parking Brake Mechanism...
Page 7 60.01a Diagnostic Equipment 42.00 Induction Systems 60.02 Special Tools 42.01 Airboxes, Trunking & Air Filters 80.00 Bulk Items 42.04 Throttle Body, Mechanism & IAC Valve 42.05 Fuel Injection System 80.20a Touch-in Paint Pencil Range 42.07 Inlet Manifolds, Plenum & Gaskets 44.00 Fuel System 44.01...
Page 8 Any copies of the parts list held in dealer stock should be updated by ordering under Part No. A120T0325/05/02. In the interests of both Lotus Cars and the dealer network, please take all reasonable precautions to protect Lotus copyright and discourage illegal copying and electronic conversion.
Page 10: Service Parts List
Service Parts List Function Code 10.01 Body: Front & Rear Clamshells & Fixings Part Description Remarks Option Part Number Front Clamshell A120B0010J R/B C120B0010J Front Clamshell, federal Apertures for side marker lamps USA/Canada A121B0002K Rear Clamshell D120B0016J R/B F120B0016J Rear Clamshell, federal Apertures for side marker lamps USA/Can.
Page 11 Function Code 10.01 Body: Front & Rear Clamshells & Fixings Part Description Remarks Option Part Number Washer, flat, M10 x 24 x 1.5, spigot to clam. A075W4023F Bracket, front clamshell Part of clamshell assy. C117B0163F Shim, boot floor to subframe, 1mm As req.
Page 13 Service Parts List Function Code 10.01x Body: Front & Rear Clamshells & Fixings, Exige Part Description Remarks Option Part Number Front Clamshell Primed, C122B0007K R/B D122B0007K Front Clamshell, federal Primed, USA/Canada A123B0014J Rear Clamshell Primed, A122B0032K R/B C122B0032K Rear Clamshell, federal Primed, USA/Canada A123B0018J Door Hinge Cover Panel, RH...
Page 14 Function Code 10.01x Body: Front & Rear Clamshells & Fixings, Exige Part Description Remarks Option Part Number Grille, front intake, RH Bonded inside clamshell A122B0004F Grille, front intake, LH Bonded inside clamshell A122B0005F Grille, front exit, RH Bonded inside clamshell A122B0002F Grille, front exit, LH Bonded inside clamshell...
Page 15 Function Code 10.01x Body: Front & Rear Clamshells & Fixings, Exige Part Description Remarks Option Part Number Washer, flat, M6 x 18 x 1, bracket to bulkhead B082W4018F Spacer Washer, neoprene, bracket to bulkhead A111U6055F Pop Rivet, bracket to sill panel A075W6087Z Screw, M6, bracket to clamshell A100W5137F...
Page 16 19 18 See 10.04 10.02a...
Page 17 Function Code 10.02a Body: Sill Panels, Windscreen Frame & Rear Bulkhead Part Description Remarks Option Part Number Windscreen Frame Assembly Painted A116B0148K Gutter, windscreen frame Elise B117B0153F Gutter, windscreen frame Exige A122B0014F Baffle Panel/FLV Plenum Assembly A120B0117F Sill Panel, RH Elise A120B0050K Sill Panel, RH...
Page 18 Function Code 10.02a Body: Sill Panels, Windscreen Frame & Rear Bulkhead Part Description Remarks Option Part Number Blanking Grommet, 38mm, sills front Unused oil hose holes Non oil cooler cars A116W6730F Blanking Grommet, 30mm, RH sill front Unused AC pipe hole Heater cars A079U6033F Blanking Grommet, 19mm, RH sill front...
Page 19 10.04...
Page 20 Service Parts List Function Code 10.04 Crash Structures Part Description Remarks Option Part Number Front Crash Structure Assembly A120B0094J Panel, front undershield B117B0237F Panel, front undershield, adjustable A/R bar Supersport option A120B0152F Spirenut, M6, undershield fix B100W6372F Screw, M6 x 25, pozi., undershield fix A075W5089Z Washer, spring, M6, undershield fix A075W4035Z...
Page 22 Service Parts List Function Code 10.09a Front Services Access Panels Part Description Remarks Option Part Number Front Access Panel, RH Elise B120B0042J Front Access Panel, RH, primed Not illustrated Exige A122B0028K R/B B122B0028K Front Access Panel, LH Elise B120B0043J Front Access Panel, LH, primed Not illustrated Exige A122B0027K R/B B122B0027K...
Page 23 16 26 10.11...
Page 24 Function Code 10.11 Engine Cover Lid & Latch Mechanism Part Description Remarks Option Part Number Engine Cover Lid A120B0061K Grille, outlet, RH rear C117B0218F Grille, outlet, LH rear C117B0217F Grille, outlet, RH front D117B0130F Grille, outlet, LH front E117B0129F Pop Rivet, plastic, rear grilles to lid A082W6528F Hinge assembly C117B6002F...
Page 25 Function Code 10.11 Engine Cover Lid & Latch Mechanism Part Description Remarks Option Part Number Bracket, latch retention C120B0020F Nyloc Nut, M6, bracket to lid A907E6285F Washer, flat, M6 x 12.1 x 1.4, bracket to lid A075W4013Z Latch Assembly A120B6002F Screw, M6 x 35, csk.
Page 26 Function Code 10.11 Engine Cover Lid & Latch Mechanism Part Description Remarks Option Part Number End Cap, PTFE, plunger, engine cover lift A117B6028H Captive Nut, M6, bracket to bulkhead A117W3181F 'T' Handle Assembly, engine cover interior emergency Includes wire & barrel USA/Canada, A121B0029F B121B0029F release...
Page 28 Service Parts List Function Code 10.11x Tailgate & Release Mechanism, Exige Part Description Remarks Option Part Number Tailgate Assembly A122B0075K Handle Assembly, tailgate release, RHD A122B0252S Handle Assembly, tailgate release, LHD A122B0251S Bracket, release handle to chassis, RH A122B0152F R/B B122B0152F Bracket, release handle to chassis, LH A122B0151F R/B...
Page 29 Function Code 10.11x Tailgate & Release Mechanism, Exige Part Description Remarks Option Part Number Latch Assembly, tailgate A082U6087F Screw, M8 x 25, skt. button hd. S/S, latch to clamshell A111W7175F Washer, flat, M8 x 20.5 x 1.5 S/S, latch to clamshell A111W4176F Screw, M6 x 16, skt.
Page 30 Function Code 10.11x Tailgate & Release Mechanism, Exige Part Description Remarks Option Part Number Grille, tailgate spine centre rear Bonded to tailgate A122B0115F Finisher, tailgate side Bonded to tailgate A122U0043K Finisher, tailgate centre Bonded to tailgate A122U0044K Cable, tailgate release, RHD/LHD Cut to fit A122B0253S Solderless Nipple, release cable...
Page 32 Function Code 10.13a Engine Compartment Finisher Panels Part Description Remarks Option Part Number Finisher Panel, engine bay, RH Includes edge finisher, item 7 A122U0024K Finisher Panel, engine bay, LH Includes edge finisher, item 7 A122U0025K Finisher Panel, engine bay bulkhead, front A122U0026K Plastic Fastener, bulkhead panel fixing A111W6534F...
Page 33 25 13 14 11 12 9 10 11 10.15...
Page 34 Function Code 10.15 Door Shells, Beams, Hinges Part Description Remarks Option Part Number Door Shell, LH D117B0061K R/B E117B0061K Door Shell, RH D117B0060K R/B E117B0060K Door Beam, LH A116U0029F Door Beam, RH A116U0030F Hinge, chassis to door beam A111U0055F Setscrew, M6 x 20, hex. hd., beam to door fix. A075W1030Z Washer, shakeproof, M6 A075W4046Z...
Page 35 Function Code 10.15 Door Shells, Beams, Hinges Part Description Remarks Option Part Number Screw, M10 x 30, cap hd. A075W7030F Dust Cap, door hinge A111U6024F Door Stop Buffer Strip B111B0178K Setscrew, M8 x 20, hex. hd., beam to door fix. A075W1038Z Washer, shakeproof, M8 A075W4048Z...
Page 36 7 6 4 20 19 10.17...
Page 37 Function Code 10.17 Door Latch Mechanism Part Description Remarks Option Part Number Vehicle Lock Set, door, boot, steering, fuel & 2 key blades Order fuel cap & blank keys B117H0001F Blanking Grommet, linkage access hole A082B6057F Nyloc Nut, M6, support bracket fix. A075W3009Z Washer, flat, M6 x 12.1 x 1.4, support brkt fix A075W4013Z...
Page 38 Function Code 10.17 Door Latch Mechanism Part Description Remarks Option Part Number Washer, flat, M12 x 24 x 1.6, door striker pin A075W4071F Striker Pin, door latch A111U6003F Release, door latch, interior, A111U6005F Release, door latch, interior, A111U6004F Screw, No. 8 x 0.5", pozi., door release fix. A117W5250F Spire Nut, No.8, captive, door release fix.
Page 39 Function Code 10.17 Door Latch Mechanism Part Description Remarks Option Part Number Door Pull, exterior, LH C117B0135F Door Pull, exterior, RH C117B0136F Screw, M4 x 16, csk, cap hd., exterior door pull fix. Black dacromet finish A117W7208F Blank Key/Keyhole Light A117H0022F Actuator, central door locking B116M6039F...
Page 40 10.20...
Page 41 Function Code 10.20 Rear Window Shroud & Fixings Part Description Remarks Option Part Number Rear Window Shroud Assembly Primed B117B0445K Bracket, shroud to bulkhead B117B0091F Screw, M6 x 25, cap hd., bracket to bulkhead A111W7170F Washer, flat, M6 x 18 x 1, bracket to bulkhead B082W4018F Spacer Washer, neoprene, shroud to bulkhead A111U6055F...
Page 43 Function Code 10.23x Spoilers & Aerofoils, Exige Part Description Remarks Option Part Number Front Splitter Panel Painted black A122B0096F Aerofoil & Strut Assembly A122B0089F Screw, M5 x 10, hex. hd., spoiler to clamshell A100W1105F Washer, flat, M5, spoiler to clamshell A075W4009Z Spirenut, M5, spoiler to clamshell A117W6697F...
Page 44 10.25...
Page 45: Service Parts List
Service Parts List Function Code 10.25 Undertray & Diffuser Part Description Remarks Option Part Number Undertray Assembly A120A0077J NACA Duct, clip in type Part of item 1 A116A0143F Screw, M8 x 25, button hd. A111W7175F Washer, spring, M8 A075W4036Z Washer, flat, M8 x 25 x 1.4 A075W4021Z Screw, M5 x 16, hex.
Page 46 Function Code 10.25 Undertray & Diffuser Part Description Remarks Option Part Number Pulsert, M6 x 30, license plate to panel Not illustrated USA/Canada/Japan A079W6156F Screw, M6 x 16, pan, torx hd. S/S, license plate fixing Not illustrated USA/Canada/Japan A117W2213F Pop Rivet, plate to clamshell A089W6297F Washer, flat, 3/16"...
Page 47 10.31...
Page 48 Function Code 10.31 Towing Strut/ Hook Part Description Remarks Option Part Number Towing Eye Stowed in tool kit B111B0399F Mounting Strut, towing eye Elise all B117B0160F Mounting Strut, towing eye Exige A122B0126F Setscrew, M8 x 16, hex. hd., grade 8.8 Zn A075W1036Z Washer, flat, M8 x 1.4 Zn A075W4021Z...
Page 49 Part of item 5/6 11.01...
Page 50 Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips Part Description Remarks Option Part Number Windscreen & Finisher Assembly A117B0094F Door Glass Assembly, RH F116B0186F Door Glass Assembly, LH F116B0185F Rear Window, glass Bonded to bulkhead A117B0138F Seal Assembly, door waist, RH Includes plastic fastener B117U0010F Seal Assembly, door waist, LH...
Page 51 9 10 11 12 13 11.02...
Page 52 Function Code 11.02 Door Window Lift Mechanism Part Description Remarks Option Part Number Window Regulator, RH C111U0082K Window Regulator, LH C111U0083K Window Winder Handle, alloy polished Includes fixings A117U0442F Screw, M5 x 12, button. skt. hd., regulator handle fix, Supplied with handle A111W7138F Washer, shakeproof, M5, regulator handle fix, Supplied with handle...
Page 53 Function Code 11.02 Door Window Lift Mechanism Part Description Remarks Option Part Number Washer, flat, 3/16 x 0.75", channel front fix. A075W4009Z Guide Rail, door glass, front, LH C116U0007F Guide Rail, door glass, front, RH C116U0006F Screw, M5 x 12, csk. pozi.., rail to door rear A100W5196F Screw, M5 x 12, csk.
Page 54 Function Code 11.02 Door Window Lift Mechanism Part Description Remarks Option Part Number Washer, flat, M6 x 15 x 1.5, studplate to mechanism Optional A075W4015Z Plate, adjuster block to door rear Not illustrated A116B0437F Downstop, door glass Not illustrated, bonded to door A116B0314F Tape, self adhesive, downstop to door Not illustrated...
Page 55 12.01...
Page 56 Service Parts List Function Code 12.01 Wheelarch Liners Part Description Remarks Option Part Number Panel, headlamp access, front wheelarch, RH Elise A120B0076F Panel, headlamp access, front wheelarch, RH Exige, A122B0191F R/B B122B0192F Panel, headlamp access, front wheelarch, LH Elise A120B0075F Panel, headlamp access, front wheelarch, LH Exige, A122B0191F R/B B122B0191F...
Page 57 Function Code 12.01 Wheelarch Liners Part Description Remarks Option Part Number Mudflap, front, LH Elise D117B0171F Mudflap, front, LH Exige A122B0161F Plastic Fastener, liners/mudflaps retention A100W6391F Weatherseal, front access panel Cut to fit, also Exige lower rear Exige As req. A122V0036V liner Weatherseal, front liner...
Page 59 Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows Part Description Remarks Option Part Number Soft Top Roof Assembly, short Black B117B0473F Soft Top Roof Assembly, short Blue B117B0474F Soft Top Roof Assembly, short B117B0475F Soft Top Roof Assembly, short Green B117B0476F Soft Top Roof Assembly, NVH, short...
Page 60 Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows Part Description Remarks Option Part Number Dowel Pin, plate to roll-over bar A116W6659F Screw, M6 x 20, cap hd., black, latch plate to roll-over bar A082W7041F Washer, wavy, 1/4", latch plate to roll-over bar A075W4087F Latch Assembly, front, RH B117B0154H...
Page 61 16 15 12.03...
Page 62 Service Parts List Function Code 12.03 Grilles and Louvres Part Description Remarks Option Part Number Grille, front intake, central, without driving lamps F117B0114F Grille, front intake, central, with driving lamps B117B0317F Grille, front intake, LH G117B0117F Seal, neoprene, grille to clamshell Not illus., on front of lower spigot B075U6054V 20mm...
Page 63 Function Code 12.03 Grilles and Louvres Part Description Remarks Option Part Number Screw, No.8 x 0.7, self tap., flg. hd., pozi., grille fix. A075W5074Z Spire Nut, No.8 A075W6016Z Bracket, side grille mounting, Bonded to sill panel A117B0329F Grille, rear transom, RH C117B0134F Grille, rear transom, LH C117B0133F...
Page 64 12.04...
Page 65 Service Parts List Function Code 12.04 Hard Top Roof, Seals and Fittings Part Description Remarks Option Part Number Hard Top Roof Assembly Quote Lotus Paint Code with Painted, trimmed A117B0665J order Seal, hard top to side glass, LH A116V0249F Seal, hard top to side glass, RH A116V0248F Double Sided Tape, 5mm, seal to carrier Cut to fit...
Page 66 Function Code 12.04 Hard Top Roof, Seals and Fittings Part Description Remarks Option Part Number Pin Clamp, hard top front B116V0173J Sleeve, pin clamp to latch plate See Service Bulletin 2005/07 Also Exige roof A117U0507F Bracket Assembly, clamp to hard top rear LH B116V0177F Bracket Assembly, clamp to hard top rear RH B116V0178F...
Page 68 Function Code 12.04x Roof Panel, Seals & Fixings, Exige Part Description Remarks Option Part Number Roof Panel Assembly Supply Lotus Paint Code Painted, A122B0188K R/B D122B0188K Seal, roof to side glass, LH A116V0249F Seal, roof to side glass, RH A116V0248F Double Sided Tape, 5mm, seal to carrier Cut to fit A117B0362V...
Page 69 Function Code 12.04x Roof Panel, Seals & Fixings, Exige Part Description Remarks Option Part Number Hook Clamp, roof rear, RH D116V0180J Screw, M6 x 16, pan hd. Torx, rear brackets to roof A116W5260F Washer, flat, M6 x 12 x 1.5, rear brackets to roof B2100W4127F Foam Tape, self adhesive, anti-rattle A036B6221V...
Page 70 12.05...
Page 71 Service Parts List Function Code 12.05 Decals, Badges & Protective Film Part Description Remarks Option Part Number Nose Badge, Lotus logo A117U0170F Transom Badge, Lotus logo, self adhesive ROW prior to 2005 B117U0346F Decal, Elise, silver On rear clamshell A117B0512F Decal, Elise, graphite On rear camshell A117B0518F...
Page 72 12.05x...
Page 73 Service Parts List Function Code 12.05x Decals, Badges & Protective Film, Exige Part Description Remarks Option Part Number Nose Badge A117U0170F Transom Badge Prior to 2005 B117U0346F Decal, exige, charcoal, rear clamshell A122B0159F Decal, exige, silver, rear clamshell A122B0158F Decal, L O T U S, 'chrome' USA/Canada, ROW 2005 A117U0193F Film, side intake protection, LH...
Page 74 12.07...
Page 75 Function Code 12.07 Licence Plate Mountings Part Description Remarks Option Part Number Licence Plate Plinth, front Japan only A117B0410F License Plate Plinth, front, federal USA/Canada B121U0001F Nyloc Nut, M6, thin, plinth to clamshell 2 off, Japan Common A907E6285F Washer, flat, M6 x 25 x I.4, plinth to clamshell 2 off, Japan Common B075W4017Z...
Page 76 12.09...
Page 77 Function Code 12.09 Exterior Driving Mirrors Part Description Remarks Option Part Number Mirror Assembly, convex glass Not painted Common RH & LH A111U0335J Plinth, mirror mounting, RH Not painted A117U0124F Plinth, mirror mounting, LH Not painted A117U0123F Mirror Housing Not painted Common RH &...
Page 78 13.01...
Page 79 Service Parts List Function Code 13.01 Seat Runners Part Description Remarks Option Part Number Seat Runners, driver, RHD Also federal Exige sports seat B120B0135F R/B C120B0135F Seat Runners, driver, LHD Also federal Exige sports seat B120B0136F R/B C120B0136F Seat Runners, driver, RHD Also 111R prior to VIN: 32403 Exige, sports seat C116U0068F...
Page 80 13.02...
Page 81 Service Parts List Function Code 13.02 Seat Assemblies Part Description Remarks Option Part Number Seat Assembly, with lumbar support, LH pump/valve Cloth A120V0115S Seat Assembly, with lumbar support, LH pump/valve Black half leather A120V0117S Seat Assembly, with lumbar support, LH pump/valve Black leather A120V0119S Seat Assembly, with lumbar support, LH pump/valve...
Page 82 Function Code 13.02 Seat Assemblies Part Description Remarks Option Part Number Seat Assembly, with lumbar support, RH pump/valve USA only Black half leather A121V0012S Seat Assembly, with lumbar support, RH pump/valve Black alcantara A120V0130S Seat Assembly, with lumbar support, RH pump/valve Blue alcantara A120V0132S Seat Assembly, with lumbar support, RH pump/valve...
Page 83 Function Code 13.02 Seat Assemblies Part Description Remarks Option Part Number Bezel, seat belt aperture, rear, RH Exige sports seat A122U0050K Bezel, seat belt aperture, front, LH Exige sports seat A122U0049K Bezel, seat belt aperture, rear, LH Exige sports seat A122U0045K Note: 111R prior to VIN: 32403 uses '04 MY seats, see Elise...
Page 85 Function Code 13.27 Seat Belts Part Description Remarks Option Part Number Seat Belt Assembly, retractor A120B0024F Seat Belt Assembly, retractor, federal, driver USA/Canada B121B0013F Seat Belt Assembly, retractor, federal, passenger USA/Canada B121B0014F Buckle, seat belt A120B0026F Buckle, seat belt, switched With lead and connector Japan + USA driver A120B0025F...
Page 87 Function Code 14.01 Pedal Box, Pedals, Throttle Cable Part Description Remarks Option Part Number Pedal Box Assembly, RHD Incl. pedals, servo/master cyl. D120J0002F Pedal Box Assembly, LHD Incl. pedals, servo/master cyl. D120J0001F Pedal Box A116J0066H Pedal Shaft Support ???? A116J0042H Screw, M?, flg.
Page 88 Function Code 14.01 Pedal Box, Pedals, Throttle Cable Part Description Remarks Option Part Number Rubber Washer Washer, flat Bolt, flg. hd., relay lever to pedal Screw, M5 x 16, flg. hd., throttle pad to arm Nut, M5, flg. hd., throttle pad to arm Bracket, cable to pedal A117J0089F Screw, flg.
Page 89 14.01a...
Page 90 Service Parts List Function Code 14.01a Pedal Box, Pedals, Electronic Throttle Control Part Description Remarks Option Part Number Pedal Box Assembly, RHD No clutch interlock Except Canada A012J0012F Pedal Box Assembly, LHD No clutch interlock Except Canada A120J0011F Pedal Box Assembly, modified, LHD Clutch pedal interlock Canada only A120J0018K...
Page 91 Function Code 14.01a Pedal Box, Pedals, Electronic Throttle Control Part Description Remarks Option Part Number Clevis Pin, clutch pedal to pushrod A116Q6005H Spacer, pin to clutch pedal A116Q6004H Clip, clevis pin retention A116Q6006H Clevis Pin, brake pedal to pudshrod A116J6023H Spacer, pin to brake pedal A116J6022H Split Pin, clevis pin retention...
Page 92 40 39 17 16 PLEASE NOTE: THIS FASCIA STRUCTURE IS FOR NON-USA SPECIFICATION VEHICLES WITH AIR BAGS PLEASE REFER TO SECTION 14.05B FOR FEDERAL SPECIFICATION FASCIA . 16 15 14.05...
Page 93 Function Code 14.05 Fascia Structure & Supporting Hardware Part Description Remarks Option Part Number Capping Panel, fascia top A117U0014F Fascia Top Panel, grey synthetic leather, RHD A117U0303J Fascia Top Panel, grey synthetic leather, LHD A117U0306J Trim Panel, FLV recess, RHD A117U0300F Trim Panel, FLV recess, LHD A117U0299F...
Page 94 Function Code 14.05 Fascia Structure & Supporting Hardware Part Description Remarks Option Part Number Washer, spring, M6, panel to chassis A075W4035Z Washer, flat, M6 x 12.1 x 1.4, panel to chassis A075W4013F Screw, self tap., No.8 x 3/4", panel fix. A075W5074Z Screw, self tap., No.
Page 95 Function Code 14.05 Fascia Structure & Supporting Hardware Part Description Remarks Option Part Number Screw, No.6 x 0.5", button hd., lower to upper shroud A075W5012F Finisher Ring, steering lock to shroud A100V6061F Screw, Ejot 1452K 50 x 18, black, shroud lower to upper A117W6001F R/B A117W5277F Washer, flat, M4 x 9 x 0.8...
Page 97 Function Code 14.05b Fascia Structure & Supporting Hardware, USA/Canada Part Description Remarks Option Part Number Fascia Top Panel B121U0017F Column Cowl, upper A121U0038F Column Cowl, lower B121U0074F Screw, self tap., No. 8 x 3/4", lower cowl to bracket A075W5074Z Screw, self tap., No. 8 x 3/4", lower to upper cowl A075W5074Z Spirenut, No.
Page 99 Function Code 14.05b Fascia Structure & Supporting Hardware, USA/Canada Part Description Remarks Option Part Number Screw, No. 10 x 1/2", support to panel A075W5040Z Screw, M6 x 16, hex. hd., dash panel upper to chassis A075W1028Z Washer, spring, M6, dash panel upper to chassis A075W4035Z Washer, flat, M6 x 12.1 x 1.4, dash panel upper to chassis A075W4013F...
Page 100 Function Code 14.10 Instrument Cowling Part Description Remarks Option Part Number Instrument Cowling Elise C117U0040F Instrument Cowling, black synthetic leather Exige option A122U0032K Bracket, instrument mounting, RH C111U0156F Bracket, instrument mounting, LH C111U0155F Nut, M4 Instrument pack to brackets A075W3019F Washer, flat, M4 x 9 x 0 8 Instrument pack to brackets A082W4099F...
Page 101 15.05...
Page 102 Service Parts List Function Code 15.05 Interior Driving Mirror & Sunvisors Part Description Remarks Option Part Number Sun Visor, driver, RHD Includes screw, item 4 A117V0516J Sun Visor, driver, LHD Includes screw, item 4 A117V0518J Sun Visor, passenger, RHD Includes screw, item 4 A117V0517J Sun Visor, passenger, LHD Includes screw, item 4...
Page 104 Function Code 15.11 Interior Trim & Stowage Provision Part Description Remarks Option Part Number Rear Bulkhead Trim Panel, speakers Blanking panel for non speaker Elise, B120U0011K R/B D120U0011K Rear Bulkhead Trim Panel, speakers, RHD Exige C122V0024K Rear Bulkhead Trim Panel, speakers, LHD Exige C122V0025K Rear Bulkhead Trim Panel, speakers, RHD...
Page 106 Function Code 15.13 Front Door Trims Part Description Remarks Option Part Number Door Trim, silver, LH Standard A117U0327F Door Trim, silver, RH Standard A117U0328F Door Trim, black alcantara, LH A117U0363J Door Trim, black alcantara, RH A117U0362J Door Trim, red alcantara, LH A117U0365J Door Trim, red alcantara, RH A117U0364J...
Page 107 Function Code 15.13 Front Door Trims Part Description Remarks Option Part Number Insert, door trim, black alcantara, LH A117U0377J Insert, door trim, black alcantara, RH A117U0376J Insert, door trim, red alcantara, LH A117U0379J Insert, door trim, red alcantara, RH A117U0378J Insert, door trim, blue alcantara, LH A117U0397J Insert, door trim, blue alcantara, RH...
Page 108 Function Code 15.13 Front Door Trims Part Description Remarks Option Part Number Insert, door trim, black carbon leather, RH Exige option A122V0034J Trim Panel, interior release handle, LH A117U0331F Trim Panel, interior release handle, RH A117U0332F Plastic Fastener, handle trim panel to door A100W6479F Screw, Ejot 1452K 50 x 18, black, trim fix.
Page 110 Function Code 15.18 Interior Trim, Chassis Trim Panels Part Description Remarks Option Part Number Sill Trim Panel, RH C117U0112F Sill Trim Panel, LH C117U0117F 'A' Post Trim Panel/Speaker Housing, RH, RHD With switch/FLV apertures A117U0296F 'A' Post Trim Panel/Speaker Housing, RH, LHD With FLV aperture A117U0297F 'A' Post Trim Panel/Speaker Housing, LH, RHD...
Page 111 Function Code 15.18 Interior Trim, Chassis Trim Panels Part Description Remarks Option Part Number Switch Panel, federal, LH USA/Canada C121U0037F Cover, 'A' post trim panel aperture USA/Canada B121U0035F Mat, 'A' post pocket USA/Canada A121V0005K Bracket, trim to chassis USA/Canada A121U0033F Pop Rivet, bracket to chassis USA/Canada A075W6071Z...
Page 113 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Part Description Remarks Option Part Number Cover, gear lever/parking brake, RHD B120U0020F Cover, gear lever/parking brake, LHD B120U0021F Cover, gear lever/parking brake, trimmed, RHD B120U0002K Cover, gear lever/parking brake, trimmed, LHD B120U0001K Cover, tunnel front, LHD Alloy, perforated...
Page 114 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Part Description Remarks Option Part Number Pop Rivet, bracket to chassis A111W6613F Screw, No. 6 x 3/8", flg. pozi., console to bracket A075W5019Z Spirenut, No. 6, console to bracket A075W6014Z Gaiter, gearlever A120V0001K Retainer, gearlever gaiter A120V0002F...
Page 116 Function Code 15.24 Luggage Compartment Carpet Part Description Remarks Option Part Number Carpet, boot bulkhead Elise B120V0007K Carpet, boot bulkhead Exige A122V0002J Carpet, boot floor B120V0006K Carpet, wheelarch RH A120V0005K Press Fastener Button, bulkhead/floor carpet fix. Part of item 1 A111B6074F Press Fastener Socket, bulkhead carpet fix.
Page 118 Function Code 15.30 Carpeting & Mats Part Description Remarks Option Part Number Carpet, rear bulkhead, black A120V0042K Carpet, rear bulkhead, red A120V0086K Carpet, rear bulkhead, blue A120V0087K Carpet, rear bulkhead, stone A120V0089K Carpet, floor underseat, black A117V0095K Carpet, floor underseat, red A117V0099K Carpet, floor underseat, blue A117V0097K...
Page 119 Function Code 15.30 Carpeting & Mats Part Description Remarks Option Part Number Carpet, footwell, passenger, blue, three quarter, RHD A120V0065K Carpet, footwell, passenger, stone, three quarter, RHD A120V0073K Carpet, footwell, passenger, stone, three quarter, LHD A120V0068K Carpet, sill, black, RH A117V0602K Carpet, sill, red, RH A117V0606K...
Page 120 Function Code 15.30 Carpeting & Mats Part Description Remarks Option Part Number Finisher, sill carpet, LHD, LH Short B117U0431F R/B C117U0431F Pop Rivet, finisher to chassis A075W6094Z Function Code: 15.30, Page: 3...
Page 122 Function Code 16.01 Passenger Compartment Sound Insulation Part Description Remarks Option Part Number NVH Foam Panel, bulkhead NVH pack A120V0003K Sheet Damping, bulkhead NVH pack A117V0511F NVH Mat, tank bay front NVH pack A116V0120F Sheet Damping, seats NVH pack A116V0309F Sheet Damping, footwell NVH pack A117B0558F...
Page 123 17.01...
Page 124: Service Parts List
Service Parts List Function Code 17.01 Harnesses, Leads Part Description Remarks Option Part Number Harness, main Euro B120M0003F Harness, main, electronic throttle Euro, '06 MY B120M0025F Harness, main, federal USA/Canada A121M0001F Harness, main, with driving lamps, federal USA/Canada C121M0001F Harness, main, federal, electronic throttle USA/Canada, '06 MY B121M0024F Harness, engine...
Page 125 Fuses: 16, 19, 18 Fuses: 14, 15, 17, 18, 19, 20 Fuses: 15, 16, 20 Fuses: 17, 19, 20 17.03...
Page 126 Service Parts List Function Code 17.03 Horn, Inertia Switch, Fuses & Relays Part Description Remarks Option Part Number Horn 'Low ' Note A100M6031F Module, central door locking A116M6048F Mounting Plate, ECM/electrical components Prior to '06 MY B120E0010F Mounting Plate, ECM/electrical components '06 MY A120M0027F Inertia switch...
Page 127 Function Code 17.03 Horn, Inertia Switch, Fuses & Relays Part Description Remarks Option Part Number Fuse, 10A, red See Service Notes, section MP A082M6247F Fuse, 15A, light blue See Service Notes, section MP A082M6248F Fuse, 20A, yellow See Service Notes, section MP A082M6249F Maxi Fuse, 60A, dark blue See Service Notes, section MP...
Page 128 17.05...
Page 129 Service Parts List Function Code 17.05 Interior Switches, Auxiliary Power Socket Part Description Remarks Option Part Number Column Switch, LH, indicators/dip/flash A100M6048F Column Switch, RH, windscreen wipe/wash A100M6049F Switch, panel light dimmer/trip reset B117M0048F Switch, hazard A340M6016F Switch, sidelamps, green tell tale A117M0055F Decal, sidelamps graphic, RHD/LHD A117M0005F...
Page 130 Function Code 17.05 Interior Switches, Auxiliary Power Socket Part Description Remarks Option Part Number Nyloc Nut, M4, backplate to trim panel A075W3049F Washer, flat, M4 x 9, backplate to trim panel A082W4099F Switch, central door locking A117M0124F Blanking Grommet, CDL switch aperture Not illustrated Non CDL A116W6714F...
Page 132 Service Parts List Function Code 17.06 Engine Management & Sensors Part Description Remarks Option Part Number Electronic Control Module (ECM) T4 Euro, A120E0005F R/B B120E0005F Electronic Control Module (ECM) T4, federal USA, A121E0001F R/B B121E0001F Electronic Control Module (ECM) T4E Traction control single switching Euro, '06 MY A120E0029F...
Page 133 Function Code 17.06 Engine Management & Sensors Part Description Remarks Option Part Number Nut, flg., sensor retaining A120E6355S Stud, sensor retaining A120E6478S Function Code: 17.06, Page: 2 2005/02 UPDATE ISSUED SEPTEMBER 2005...
Page 134 17.06b...
Page 135 Function Code 17.06b SIR: Inflator Modules, DERM & Sensors Part Description Remarks Option Part Number Airbag Assembly, driver Includes Lotus badge A121U0047F Rotary Contact Unit, SIR wheel P/O wheel assy., see 32.05 A120M6010S Airbag Unit, passenger A121U6066F SRS Unit A121B0060F Mounting Bracket, SRS unit B121U0095F Mounting Bracket, passenger airbag, LH...
Page 136 Function Code 17.06b SIR: Inflator Modules, DERM & Sensors Part Description Remarks Option Part Number *These parts can only be fitted by Lotus Dealers, who must complete and return the SIR registration card supplied with the part. Function Code: 17.06b, Page: 2 2005/02 UPDATE ISSUED SEPTEMBER 2005...
Page 137 17.07...
Page 138 Service Parts List Function Code 17.07 Instruments, Tell Tales, & Displays Part Description Remarks Option Part Number Instrument Pack, MPH A120N0001F R/B B120N0001F Instrument Pack, Km/h A120N0002F R/B B120N0002F Instrument Pack, MPH, federal B121N0001F Instrument Pack, MPH Traction control tell-tale 111R/Exige, '06 MY C120N0001F Instrument Pack, Km/h...
Page 139 17.11...
Page 140 Service Parts List Function Code 17.11 Exterior Lamps, Except Headlamps Part Description Remarks Option Part Number Driving Lamp, eleptical lens, 80mm wide Crash structure mounted A340M6005F Bracket, driving lamp mounting to crash structure A117M0074F Screw, M6 x 20, hex. flg. hd., bracket to crash structure Black finish A082W5206Z Washer, spring, M6, bracket to crash structure...
Page 141 Function Code 17.11 Exterior Lamps, Except Headlamps Part Description Remarks Option Part Number Lamp, outer, tail. turn, stop/tail, LED Euro, '06 MY A120M0034F Lamp, outer, turn, turn/tail, LED USA/Canada, '06 MY A121M0028F Nyloc Nut, thin, lamp to body A100W3113F Washer, flat, M5 x 18 x 1.5 S/S, lamp to body B075W4009Z Bulb,12v 21w, reverse A340M6042S...
Page 142 Function Code 17.11 Exterior Lamps, Except Headlamps Part Description Remarks Option Part Number Seal, lamp to clamshell, LH A117M0087F Seal, lamp to clamshell, RH A117M0086F Reflector A120M6001F Nut, self threading, reflector to plinth A121W3185F Plinth, reflector to grille, LH B120B0097F Plinth, reflector to grille, RH B120B0096F Screw, self tap., No.6, flg.
Page 143 17.13...
Page 144 Function Code 17.13 Headlamps Part Description Remarks Option Part Number Headlamp Assembly, LH, RHD Includes cover, lamps & bracket A117M0014F Headlamp Assembly, RH, RHD Includes cover, lamps & bracket A117M0013F Headlamp Assembly, LH, LHD Includes cover, lamps & bracket A117M0016F Headlamp Assembly, RH, LHD Includes cover, lamps &...
Page 146 Service Parts List Function Code 17.17 Interior Lamps Part Description Remarks Option Part Number Interior Lamp A082M6644F Bulb, interior lamp, 5W Function Code: 17.17, Page: 1...
Page 147 17.21...
Page 148 Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Part Description Remarks Option Part Number Wiper Drive Assembly, RHD A117M0104F Wiper Drive Assembly, LHD A117M0143F Wiper Arm A120M0005H Wiper Blade B120M0006H Wiper Arm/Blade Assembly Use until blade available B121B0057F Flange Nut, M8 x 1.25, arm to spindle A111W3154F Screw, M8 x 20, cap hd., motor bracket to body A111W7141F...
Page 149 Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Part Description Remarks Option Part Number Valve, non return A100M6062H Clip, hose to wiper motor bracket A079W6185F Washer Bottle and Pump Assembly A116M0039F Bracket, washer bottle mounting A117P0140F Pop Rivet, bracket to boot bulkhead A089W6297F Function Code: 17.21, Page: 2...
Page 150 WOODSTOCK DAB 53 17.27...
Page 151 Function Code 17.27 In Car Entertainment Part Description Remarks Option Part Number Radio/CD Player, Blaupunkt, DAB 54 Woodstock A120M6004F R/B A120M6014F Radio/CD Player, Blaupunkt, CD33 Lausanne A120M6003F Radio/CD Player, Blaupunkt, BPV755 A120M6008F Radio/CD Player, Blaupunkt, CD34 Freiburg A120M6011F Radio/CD Player, Blaupunkt, MP72 Los Angeles USA/Canada A121M6001F Radio/CD Player, Blaupunkt, CD34 Venice Beach...
Page 152 OEM BATTERY NOT AVAILABLE FOR REPLACEMENT FOR REFERENCE, BCI CODE FOR A REPLACEMENT BATTERY IS 26R-6YR...
Page 153 Function Code 17.31 Battery, Clamps, & Cables Part Description Remarks Option Part Number Battery A116M6014F Harness, battery, +VE & -VE B120M0007F Earth Braid, chassis to engine/tranmission assy. A120M0008F Retaining Clamp, inboard A120M0014F Retaining Clamp, outboard A120M0015F Nutplate, retaining clamps A120M0016F Screw, M8, skt.
Page 154 17.33...
Page 155 Function Code 17.33 Security Alarm System Part Description Remarks Option Part Number Cobra Alarm Kit, 8186 Comprises: controller, A117M6063F R/B B117M6063F immobiliser, keys, plus items 5/ 6 Controller, 8186 system Progammed for siren & A117M6049S microwave sensor Screw, No.8 x 3/8", pan hd. pozi. controller to chassis A075W5031F Immobiliser A117M6050S...
Page 157 Function Code 18.01 Heater/ Air Conditioning Assemblies, Housings Part Description Remarks Option Part Number Heater/AC Housing Assembly AC cars A117P0029F Heater Housing Assembly heater cars A117P0124F Actuator, heater/AC flaps A117M6052S Expansion Valve Also see 18.03 A117P0122S Cover, actuator A117P0158K Thermostat Unit Includes thermistor A120P6004S Drive Belt, heater flap...
Page 158 2 28 18.03...
Page 159: Service Parts List
Service Parts List Function Code 18.03 AC Components, Pipes, Hoses Part Description Remarks Option Part Number Condenser A117P0042H Reciever Drier/Bracket Assembly, LHD A117P0060F Reciever Drier/Bracket Assembly, RHD A117P0058F Expansion Valve A117P0122S Refrigerant Pipe, reciever drier to condenser, LHD A120P0007F Refrigerant Pipe, reciever drier to condenser, RHD A120P0006F Refrigerant Pipe, reciever drier to expansion valve, LHD A120P0005F...
Page 160 Function Code 18.03 AC Components, Pipes, Hoses Part Description Remarks Option Part Number Washer, flat, plate to chassis 'O' Ring, compressor to suction line A120P6002H 'O' Ring, compressor to discharge line A120P6001H Screw, flg. hd., pipes to compressor Bracket, condenser to radiator, front A117P0098H Bracket, condenser to radiator, rear A117P0099H...
Page 162 Function Code 18.05 Heater, Pipes, Hoses Part Description Remarks Option Part Number Pipe, heater feed B116K0022F Pipe, heater return B116K0020F Hose, re-circ pump to feed pipe B120K0003F Hose Assembly, return pipe to engine Also see 46.01, includes bleed D120K0004F Hose, heater inlet, RHD A117P0024F Hose, heater inlet, LHD A117P0123F...
Page 163 18.07a...
Page 164 Function Code 18.07a AC/Heater Interior Blower Motor Part Description Remarks Option Part Number Blower & Motor Assembly, RHD A117P0025F Blower & Motor Assembly, LHD A117P0026F Resistor, blower motor Not illustrated A117P6000S Function Code: 18.07a, Page: 1...
Page 165 18.09a...
Page 166 Function Code 18.09a AC/Heater Driver Operated Controls Part Description Remarks Option Part Number Switch Panel Assembly, AC, RHD Incl. temp, fan & dist. Switches AC cars A117P0147F Switch Panel Assembly, AC, LHD Incl. temp, fan & dist. Switches AC cars A117P0146F Switch Panel Assembly, heater, RHD Incl.
Page 167 18.12...
Page 168 Function Code 18.12 AC/Heater Air Distribution Plenum Part Description Remarks Option Part Number Air Distribution Plenum, LHD A117P0041F Air Distribution Plenum, RHD A117P0042F Actuator, distribution flaps A117M6052S Hose, heater to plenum A117P0156F Function Code: 18.12, Page: 1...
Page 169 See 10.02a 18.13...
Page 170 Function Code 18.13 Air Trunking, Ducts & Ventilators Part Description Remarks Option Part Number Fascia Top Ventilator/Demister A117U0035F Face Level Vent A117U6003F Retaining Ring, FLV A117P0086F Adaptor, vent to trunking A117P0063F Trunking, centre face level vents A117P0068F Trunking, outer face level vents A117P0069F Foam Seal, self adhesive, 19 x 3mm, adaptors to trunking A082U6067F...
Page 171 18.14...
Page 172 Function Code 18.14 AC Air Recirculation System Part Description Remarks Option Part Number Intake Duct/Fresh Air Flap Assembly, LHD AC cars A117P0089F Intake Duct/Fresh Air Flap Assembly, RHD AC cars A117P0088F Intake Duct, heater, LHD Heater cars A117P0134F Intake Duct, heater, RHD Heater cars A117P0135F Recirc.
Page 173 19.01...
Page 174 Function Code 19.01 Labels,Certificates, Literature etc. Part Description Remarks Option Part Number Certificate of Conformity Contact Lotus Type Approval All models/markets Not listed Label, 'E' mark Europe A120U0018F Label, brake fluid warning A082U7623F Label, headlamp levelling, 1.5% Beneath headlamp covers Europe B082U7039F Label, VIN number, windscreen...
Page 175 Function Code 19.01 Labels,Certificates, Literature etc. Part Description Remarks Option Part Number Label, emmision control Not illus., on LH engine cover USA/Canada B121U0009F Label, vacuum routing Not illus., on RH engine cover USA/Canada A121U0010F Label, smog index Not illustrated USA/Canada A121U0011F Label, emmision control info.
Page 176 19.03...
Page 177 Function Code 19.03 Owner's Handbooks & Service Notes Manuals Part Description Remarks Option Part Number Owners Handbook Includes maintenance record 111R/Exige A120T0324J Owners Handbook Includes maintenance record Elise, USA/Canada A121T0324J Service Notes A120T0327J Service Parts List A120T0325J Workshop Manual, engine 1 B120T0327J Workshop Manual, engine 2 C120T0327J...
Page 178 18 17 30.01...
Page 179 Function Code 30.01 Chassis, Subframe Part Description Remarks Option Part Number Partial Body Assembly, heater, RHD Includes subframe Elise heater A120A0112S Partial Body Assembly, heater, LHD Includes subframe Elise heater A120A0113S Partial Body Assembly, AC, RHD Includes subframe/AC pipes Elise AC A120A0114S Partial Body Assembly, AC, LHD Includes subframe/AC pipes...
Page 180 Function Code 30.01 Chassis, Subframe Part Description Remarks Option Part Number Pop Rivet, blanking panel fix A085W6259F Setscrew, M5 x 16, hex. hd., shear panel to chassis/sill Also see 10.25 A111W1163F Washer, flat, M5 x 25 x 1.4, shear panel to chassis/sill Also see 10.25 A082W4098F Spirenut, M5, shear panel to chassis/sill...
Page 181 30.02...
Page 182: Service Parts List
Service Parts List Function Code 30.02 Seat Belt Mounting Frame, Stays Part Description Remarks Option Part Number Seat Belt Mounting Frame 111R/Exige B117A0145F Seat Belt Mounting Frame USA/Canada A121A0015F B117A0145F Seat Belt Mounting Frame, T45 Centre boss for towing eye Optional + 240R A122A0046F Backstay, frame, LH...
Page 183 16 17 25 16 24 25 16 28 37 38 39 30 16 See 34.01 35 42 16 18 34 33 See 33.01 31.01...
Page 184 Service Parts List Function Code 31.01 Front Suspension, Incl. Hubs Part Description Remarks Option Part Number Hub Carrier, LH A116C0001F Hub Carrier, RH A116C0002F Hub/Bearing Assembly, with wheel speed sensor A117D6005F Screw, M12 x 40, cap hd., hub assy. to hub carrier A116W1170F Steering Arm, LH A116C0003F...
Page 185 Function Code 31.01 Front Suspension, Incl. Hubs Part Description Remarks Option Part Number Damper, federal USA/Canada A121C0003H Damper, one way adjustable Optional A120C0018H Road Spring Elise A116C0015H Road Spring Exige, Elise option A122C0008H Bolt, M10 x 55, hex. hd., damper bottom fix. A079W2057F Bush, lower wishbone/upper wishbone front pivots Replace in car sets...
Page 186 Function Code 31.01 Front Suspension, Incl. Hubs Part Description Remarks Option Part Number Nyloc Nut, M10, wishbone lower to chassis fix A100W3112F Wishbone Assembly, lower, LH Includes balljoint & bushes A117C0035J Wishbone Assembly, lower, RH Includes balljoint & bushes A117C0034J Anti-Roll Bar Drop Link A111C0063F Washer, flat, M10 x 24 x 1.5, drop link fix...
Page 187 Function Code 31.01 Front Suspension, Incl. Hubs Part Description Remarks Option Part Number Washer, flat, M5 x 10 x 1.0, clamp fixing Not illustrated Optional A075W4011Z Nyloc Nut, M5, clamp fixing Not illustrated Optional A100W3113F Pivot Bolt, M10 x 45, hex. hd., front lower wishbone Not illus, also A/R bar clamp Optional A075W2065F...
Page 188 10 19 14 20 See 33.01 See 34.01 31.03...
Page 189 Service Parts List Function Code 31.03 Rear Suspension, Incl. Hubs Part Description Remarks Option Part Number Hub Carrier, LH A116D0097F Hub Carrier, RH A116D0096F Hub/Bearing Assembly, with wheel speed sensor A117D6005F Screw, M12 x 40, cap hd., hub assy. to hub carrier A116W1170F Ball Joint Carrier B111D0055F...
Page 190 Function Code 31.03 Rear Suspension, Incl. Hubs Part Description Remarks Option Part Number Washer, flat, M10 x 21 x 2, bracket to chassis Black finish B111W4163F Spacer, M10, bracket to chassis A111D0147F Nyloc Nut, M10, bracket to chassis A100W3112F Tab Washer, upper pivot bolts A116D0031F Tab Washer, lower front pivot bolt A116D0032F...
Page 191 Function Code 31.03 Rear Suspension, Incl. Hubs Part Description Remarks Option Part Number Ball Joint, inner, LH thread, M10 x 1.25 x 60 stud A117D0090S Locknut, M12, RH thread, ball joint to rod A111W3150F Locknut, M12, LH thread, ball joint to rod A111W3149F Toe Link Rod B116D0053S...
Page 192 32.01...
Page 193 Service Parts List Function Code 32.01 Rack & Pinion, & Lower Column Part Description Remarks Option Part Number Steering Rack Assembly, RHD Use seal A120H0002F A117H0020F R/B A117H0052F Steering Rack Assembly, LHD Use seal A120H0002F A117H0021F R/B A117H0053F Gaiter, steering rack B111H6016F Lock Nut, M12 , track rod end to track rod A111W3124F...
Page 194 19 14 See 17.05 See 17.05 32.05...
Page 195 Function Code 32.05 Upper Column, Wheel, Steering Lock Part Description Remarks Option Part Number Steering Wheel Assembly Silver crash pad Standard A117H0030J Steering Wheel Assembly Red alcantara crash pad A117H0031J Steering Wheel Assembly Black tooled leather crash pad A117H0047J Steering Wheel Assembly Cranberry red tooled leather c/p A117H0049J Steering Wheel Assembly...
Page 196 Function Code 32.05 Upper Column, Wheel, Steering Lock Part Description Remarks Option Part Number Bracket, forward column mounting B111H0004F Column Mounting Bracket, LH E117U0135F Nutplate, upper column support B111H0007F Pop Rivet, nutplate to bracket A111W6586F Bolt, M8 x 35, hex. hd., column to bracket A075W2038D Washer, flat, M8 x 20 x 2.5 A079W4019F...
Page 197 8 10 33.01...
Page 198 Function Code 33.01 Brake Discs & Calipers Part Description Remarks Option Part Number Brake Disc, cross drilled C117J0031F Brake Caliper, rear, RH Includes brake pads, T4139 A116J0080F Brake Caliper, rear, LH Includes brake pads, T4139 A116J0079F Brake Pad Set, rear B117J0085S Brake Caliper, front RH Includes brake pads, T4139...
Page 199 Function Code 33.01 Brake Discs & Calipers Part Description Remarks Option Part Number Piston Retraction Tool, rear calipers Not illustrated T000T1242F Function Code: 33.01, Page: 2...
Page 200 44 45 See 47.01 33.03...
Page 201 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Part Description Remarks Option Part Number ABS Control Module A120J6000F ECU Kit, ABS actuator A120M6004S HCU Kit, ABS actuator A116M0091S Grommet, small, module to bracket sides A116J6001F Grommet, large, module to bracket rear A116J6002F Bolts, ABS kit A116J6003F...
Page 202 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Part Description Remarks Option Part Number Pipe, ABS to sill LH, LHD B116J0023F Pipe, front to rear sill RH B116J0028F Pipe, front to rear sill LH B116J0027F Pipe, sill to flexi rear RH B120J0004F Pipe, sill to flexi rear LH B120J0003F...
Page 203 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Part Description Remarks Option Part Number Hose, reservoir to master cylinder A116J0074H Hose Clip, hose to spigots A116J0073H Cable Tie, reservoir to bracket B075W6045Z Hose, vacuum, servo to check valve A116J6038F Hose, throttle body to check valve A120J0008K...
Page 204 See 47.05 33.05...
Page 205 Function Code 33.05 Parking Brake Mechanism Part Description Remarks Option Part Number Parking Brake Assembly, without hand grip A116J0015H Hand-Grip, alloy, satin finish, parking brake lever A117U0147F Cable, parking brake primary A120J0005H Cable, parking brake secondary A116J0062F R/B D116J0062F Equaliser, parking brake A117J0120F Clevis Pin, M8 x 10.5, cable fixing A111W6674F...
Page 206 34.01...
Page 207: Service Parts List
Service Parts List Function Code 34.01 Wheels, Tyres & Valves Part Description Remarks Option Part Number Road Wheel, front, eight spoke, HP silver, 5.5J x 16 B117G0087H Road Wheel, front, eight spoke, black 5.5J x 16 Optional C117G0028H Road Wheel, front, seven, split spoke, forged/anodised Not illus., 6.5 x 16, use cover, Optional A121G0013H...
Page 208 Function Code 34.01 Wheels, Tyres & Valves Part Description Remarks Option Part Number Wheel Centre Cover, Lotus logo Flush insert Exige, + Elise from VIN: A082G4112F 33180 Wheel Bolt, socket hd. 25mm thread B117G6000F Wheel Bolt Adaptor, standard bolt A117G0036F Security Wheelbolt Kit, short key Incl.
Page 209 40.00...
Page 210 Function Code 40.00 Engine Assemblies Part Description Remarks Option Part Number Engine assembly, undressed A120E6104S Engine Assembly, 'short' Incl. Block, bearing panel, & A120E6106S moving parts Function Code: 40.00, Page: 1...
Page 212 Service Parts List Function Code 40.01 Engine Block, Oil Pick-up Part Description Remarks Option Part Number Cylinder Block Assembly Includes integral liners, bearing A120E6139S panel Bolt, panel to block A120E Bolt, panel to block A120E6449S Oil Strainer/Pick-up Pipe A120E6274S Nut, flange, pick-up to panel A120E6161S Bolt, flg, hd., pick-up to panel A120E6466S...
Page 213 40.01a...
Page 214 Service Parts List Function Code 40.01a Engine Mounts Part Description Remarks Option Part Number Insulator, engine mounting, RH A120E6393S Bracket, alloy, insulator to engine A120E6180S Insulator, engine mounting, LH A120E6397S Bracket, insulator to transmission A120E6396S Bracket, engine mounting, front A120A0071F R/B A120A0099J Bush, engine mounting, front A120A0098K R/B...
Page 215 Function Code 40.01a Engine Mounts Part Description Remarks Option Part Number Bolt, flg. hd., bracket to engine, upper centre Not illustrated A120E6185S Bolt, flg. hd., bracket to engine, lower Not illustrated A120E6181S Bolt, flg. hd., insulator to chassis bracket A120E6390S Bolt, flg.
Page 216 40.02...
Page 217 Function Code 40.02 Gaskets & Sealants, Top Overhaul Set Part Description Remarks Option Part Number Gasket Kit, cylinder head Included in item 1, 40.02a A120E6108S Gasket, cam cover Also see 40.07 A120E6119S Gasket, cylinder head A120E6123S Gasket, spark plug tube A120E6125S Gasket, oil filler cap Also see 40.07...
Page 218 Function Code 40.02 Gaskets & Sealants, Top Overhaul Set Part Description Remarks Option Part Number 'O' Ring, cam cover to head A120E6127S Function Code: 40.02, Page: 2...
Page 219 40.02a...
Page 220 Function Code 40.02a Gaskets & Sealants, Bottom Overhaul Set Part Description Remarks Option Part Number Gasket Kit, engine overhaul Includes item 1, 40.02 A120E6107S Gasket, sump plug sealing Also see 40.15 A120E6461S Gasket, oil strainer to panel Also see 40.15 A120E6275S Gasket, oil pump Also see 40.15...
Page 221 40.03...
Page 222 Service Parts List Function Code 40.03 Sump Assembly Part Description Remarks Option Part Number Sump Assembly A120E6157S Nut, flg., sump to engine A120E6161S Bolt, hex. flg. hd., sump to engine A120E6160S Drain Plug, sump A120E6162S Washer, plug sealing A120E6461S Baffle Panel, sump A120E6158S Screw, hex.
Page 223 See 17.06 Part of head assy. 40.05...
Page 224 Service Parts List Function Code 40.05 Cylinder Head , Valves, Springs Part Description Remarks Option Part Number Cylinder Head Assembly Includes cam retaining caps A120E6109S Bolt, head to block A120E6122S Washer, flat, A120E6121S Bolt, cam caps to head A120E6453S Bolt, rocker shaft retention A120E6267S Valve Spring, inlet A120E6269S...
Page 225 Function Code 40.05 Cylinder Head , Valves, Springs Part Description Remarks Option Part Number Valve Seat Insert, exhaust, standard A120E6118S Valve Seat Insert, exhaust, +0.03 A120E6113S Valve Guide, exhaust, standard A120E6110S Valve Guide, exhaust, +0.05 A120E6111S Oil Control Valve Also see 17.06 A120E6282S Bolt, flg.
Page 226 Function Code 40.05 Cylinder Head , Valves, Springs Part Description Remarks Option Part Number 27dd Shim, valve clearance, 2.140 A120E6229S As req. Shim, valve clearance, 2.160 A120E6230S As req. 27ee Shim, valve clearance, 2.180 As req. A120E6231S Shim, valve clearance, 2.200 As req.
Page 227 Function Code 40.05 Cylinder Head , Valves, Springs Part Description Remarks Option Part Number 27nn Shim, valve clearance, 2.540 A120E6249S As req. Shim, valve clearance, 2.560 A120E6252S As req. 27pp Shim, valve clearance, 2.580 As req. A120E6253S Shim, valve clearance, 2.600 As req.
Page 228 See 40.08a Supplied with camshaft item 6 Supplied with camshaft item 7 40.07...
Page 229 Function Code 40.07 Camshafts, Tappets, Cam Cover Part Description Remarks Option Part Number Camshaft Cover A120E6012S Gasket, cam cover A120E6119S Bolt, cover to head A120E6131S Screw, cover to head Oil Filler Cap A120E6105S Camshaft/Rockers, exhaust A120E6200S Camshaft/Rockers, inlet A120E6199S Shaft, exhaust rockers A120E6266S Shaft, inlet rockers A120E6265S...
Page 230 Function Code 40.07 Camshafts, Tappets, Cam Cover Part Description Remarks Option Part Number Hose, No. 3, crankcase ventilation A120E6170S Hose Clip, hose No. 3 A120E6177S Flange Nut, tube assy. to cam cover A120E6179S Casing, oil separator, crankcase ventilation A120E6165S Stud, casing to block A120E6172S Flange Nut, casing to block A120E6468S...
Page 231 See 17.06 See 41.03 See 40.02 See 40.02 40.08a...
Page 232 Function Code 40.08 Camshaft Drive Chain & Sprockets Part Description Remarks Option Part Number Camshaft Drive Chain A120E6207S Sprocket, exhaust camshaft A120E6203S Sprocket/Valve Timing Controller Assy., inlet camshaft A120E6201S Sprocket, drive chain, crankshaft A120E6202S Bolt, hex. flg. hd., sprocket to inlet cam A120E6205S Bolt, hex.
Page 233 40.09...
Page 234 Function Code 40.09 Pistons, Con-rods, Liners Part Description Remarks Option Part Number Piston Assembly Incl. rings, gudgeon pin, circlips A120E6188S Piston Ring Set A120E6178S Circlip, gudgeon pin retaining A120E6189S Con-rod A120E6190S Con-rod Bearing Set, size 1 A120E6192S Con-rod Bearing Set, size 2 A120E6193S Con-rod Bearing Set, size -0.25 A120E6194S...
Page 235 See 40.02a 40.11...
Page 236 Service Parts List Function Code 40.11 Crankshaft, Bearings, Flywheel Part Description Remarks Option Part Number Crankshaft A120E6263S Main Bearing Set, size 1 A120E6150S Main Bearing Set, size 2 As req. A120E6151S Main Bearing Set, size 3 A120E6152S As req. Main Bearing Set, size 4 A120E6153S As req.
Page 237 40.13...
Page 238 Function Code 40.13 Water Pump Assembly, Thermostat Part Description Remarks Option Part Number Water Pump Assembly A120E6298S Seal, 'O' ring, pump to block A120E6300S Bolt, pump to block A120E6136S Bolt, pump to block A120E6272S Pulley, water pump A120E6301S Bolt, pulley to pump A120E6302S Thermostat A120E6315S...
Page 239 40.15...
Page 240 Function Code 40.15 Lubrication System Part Description Remarks Option Part Number Oil Pump Assembly A120E6270S Relief Valve, oil pump A120E6432S Spring, oil pump relief valve A120E6433S Plug, oil pump relief valve A120E6434S Gasket, oil pump A120E6271S Bolt, flange, oil pump to block A120E6466S Oil Filter A120E6277S...
Page 241 40.17...
Page 242 Function Code 40.17 Ignition System, Spark plugs & Plug Top Coils Part Description Remarks Option Part Number Plug Top Coil A120E6346S Screw, flg hd., coil to head A120E6350S Spark Plug A120E6352S Function Code: 40.17, Page: 1...
Page 243 40.19...
Page 244 Function Code 40.19 Alternator and Starter Motor Part Description Remarks Option Part Number Starter Motor A120E6400S Clutch, starter motor A120E6435S Yoke Assembly, starter motor A120E6436S Holder Assembly, starter motor A120E6437S Armature Assembly, starter motor A120E6439S Switch Assembly A120E6438S Alternator A120E6369S Rotor Assembly, alternator A120E6381S Holder, rectifier, alternator...
Page 246 Function Code 40.21 Exhaust Manifold Part Description Remarks Option Part Number Exhaust Manifold A120E6331S Stay, exhaust manifold A120E6429S Stud, stay to engine A120E6140S Bolt, flg. hd., stay to manifold A120E6431S Nut, flg., stay/manifold to engine A120E6336S Bolt, flg. hd., manifold to head A120E6335S Stud, manifold to head A120E6120S...
Page 247 40.23...
Page 248 Function Code 40.23 AC Compressor Part Description Remarks Option Part Number AC Compressor AC cars A120E6414S Clutch/Pulley Assembly, compressor AC cars A120E6415S Bolt, flg. hd., compressor to block AC cars A120E6477S Function Code: 40.23, Page: 1...
Page 249 41.03...
Page 250 Function Code 41.03 Auxiliary Drive Belts & Pulleys Part Description Remarks Option Part Number Drive Belt, alternator, water pump Non AC cars A120E6418S Drive Belt, AC compressor, alternator, water pump AC cars A120E6416S Tensioner, drive belt A120E6316S Spring, belt tensioner A120E6367S Idler Assembly, drive belt A120E6403S...
Page 251 See 17.06 42.01...
Page 252 Function Code 42.01 Airboxes, Trunking & Air Filters Part Description Remarks Option Part Number Airbox Assembly Includes element A120E6383S Airbox Sub-assembly Case only A120E6476S Bracket, air cleaner mounting A120E0004F Element, air cleaner A120E6385S Hose, airbox to throttle body A120E6386S Hose Clip, hose fixing A120E6055H Air Intake Snorkel Assembly A120E0003F...
Page 253 42.04...
Page 254 Function Code 42.04 Throttle Body, Mechanism & IAC Valve Part Description Remarks Option Part Number Throttle Body Includes IAC & TPS A120E6353S Gasket, throttle body A120E6354S Quadrant, throttle body A120E0019F Gasket, IAC A120E6372S Idle Air Control Valve (IAC) A120E6377S Screw, flg. hd, throttle body to manifold A120E6357S Nut, flg.
Page 255 42.05...
Page 256 Function Code 42.05 Fuel Injection System Part Description Remarks Option Part Number Fuel Rail A120E6362S Bolt, flg. hd., fuel rail fixing A120E6364S Spacer, fuel rail to manifold A120E6363S Hose Assembly, fuel rail Includes item 5 A120E6365S Double Lock Connect, fuel feed See Service Notes: section LJ A120W6757F Fuel Injector...
Page 257 42.07...
Page 258 Function Code 42.07 Inlet Manifolds, Plenum & Gaskets Part Description Remarks Option Part Number Inlet Manifold/Plenum A120E6321S Nut, manifold to head A120E6327S Stud, manifold to head, upper A120E6115S Bolt, manifold to head, short A120E6324S Bolt, manifold to head, long A120E6325S Bolt, manifold to head, lower A120E6326S Stay, inlet manifold...
Page 259 PLEASE NOTE: THE FUEL TANK & FITTINGS SHOWN IN THIS SECTION ARE FOR NON-FEDERAL MARKET VEHICLES ONLY. PLEASE REFER TO SECTION 44.01D FOR FUEL TANK & FITTINGS FOR FEDERAL MARKETS. 25 24 44.01...
Page 260 Function Code 44.01 Fuel Tanks, Filler Part Description Remarks Option Part Number Fuel Tank A120L0004H Bracket, fuel tank support, RH B120L0040F Bracket, fuel tank support, LH B120L0041F Isolating Strip, tank brackets A120L0047F Foam Support, tank sides A120L0028F Restraint Foam, tank angled face A120L0029F Foam Block, fuel tank retention, upper B120L0044F...
Page 261 Function Code 44.01 Fuel Tanks, Filler Part Description Remarks Option Part Number Nyloc Nut, M5, braid to filler neck A075W3008F Washer, flat, M5 x 10 x 0.8, S/S, braid to filler neck A075W1039Z Earth Braid, fuel tank A120M0017H Screw, M8 x 20, hex. flg. hd., brackets to chassis A120W5278F Washer, flat, M8 x 20 x 2.5, brackets to chassis A079W4019F...
Page 262 20 21 44.01d...
Page 263: Service Parts List
Service Parts List Function Code 44.01d Fuel Tanks, Filler, USA/Canada Part Description Remarks Option Part Number Fuel Tank, federal A121L0020H Fuel Tank, federal, LEV 2 Integral FLVV valve/roll-over '06 MY C121L0054H valve Bracket, fuel tank support, RH A120L0040F Bracket, fuel tank support, LH A120L0041F Isolating strip, tank brackets A120L0047F...
Page 264 Function Code 44.01d Fuel Tanks, Filler, USA/Canada Part Description Remarks Option Part Number Hose Clamp, drain tube to bowl A082L6223F Screw, M5 x 25, csk. skt. hd. S/S, flap to bowl A121W7214F 'P' Clamp, neck to backstay 'B' level backstay A121L0011H Clip, Normaflex, neck to backstay 'C' level backstay...
Page 266 Service Parts List Function Code 44.03 Fuel Pump; Filter, Pipes Part Description Remarks Option Part Number Pipe Plate Assembly A120L6008S Fuel Pressure Regulator Includes 'O' ring A120E6413S Sensor, vapour pressure A120L6014S Filter, tank A120L6007S Seal, pump to filter A120L6005S Spacer, seal to filter A120L6004S Fuel Pump A120L6002S...
Page 267 Function Code 44.03 Fuel Pump; Filter, Pipes Part Description Remarks Option Part Number Gasket, pump to tank, LEV 2 '06 MY A121L0076F Sender Unit, fuel level A120L6013S R/B A120L0020S Access Panel, fuel pump connections A120L0046F Screw, panel to chassis A111W7117F Function Code: 44.03, Page: 2 2005/02 UPDATE ISSUED SEPTEMBER 2005...
Page 268 44.05...
Page 269 Service Parts List Function Code 44.05 Charcoal Canister & Evaporative Loss System. Part Description Remarks Option Part Number Charcoal Canister Assembly Includes pipes, roll-over valve A120L0032F Bracket, canister mounting A120L0050F R/B B120L0050F Pop Rivet, bracket to bulkhead 'A' level bracket A089W6297F Clamp, roll-over valve A120L0052F...
Page 270 18 17 44.05c...
Page 271 Service Parts List Function Code 44.05c Charcoal Canister & Evap. Loss System, USA/Canada Part Description Remarks Option Part Number Evaporative Canister, charcoal A121L0002F Bracket, canister mounting A121L0003F Bracket Clamping, canister B121L0038F Screw, M6 x 16, hex. hd., clamp to bracket A075W1036Z Washer, M6, shakeproof, clamp to bracket A075W4046Z...
Page 272 Function Code 44.05c Charcoal Canister & Evap. Loss System, USA/Canada Part Description Remarks Option Part Number Screw, M5 x 16, hex. hd., clamp to tank A075W1085Z Washer, M5, shakeproof, clamp to tank A075W4045Z Nyloc Nut, M5, clamp to tank A075W3008Z Purge Solenoid Valve A082L6225F Bracket, purge valve mounting...
Page 274 Function Code 45.01 Exhaust System Part Description Remarks Option Part Number Silencer Assembly, Euro Includes clamp Europe/ROW C120S0003F Silencer Assembly, Federal Includes clamp USA/canada B121S0002F Catalyst/Downpipe Assembly Common B120S0002F Exhaust Mounting, silicon, exhaust to subframe A111S0071F Clip, exhaust hanger A117S0049F Bolt, M8 x 35, flg.
Page 275 24 23 45.05...
Page 276 Service Parts List Function Code 45.05 Heatshields Part Description Remarks Option Part Number Heatshield, bulkhead B120B0065F Heatshield, bulkhead, LEV 2 '06 MY A120B0138F Heatshield, bootbox Elise B120S0005F Heatshield, bootbox Exige A122S0004F Heatshield, striker assembly Part of striker/lift assembly Elise, A120B0012F R/B B120B0012F Heatshield Assembly, muffler E120S0024F R/B...
Page 277 Function Code 45.05 Heatshields Part Description Remarks Option Part Number Washer, flat, M5 x 25, black, bootbox heatshield fixng A082W4098F Screw, M6, hex. flg. hd., muffler heatshield fixing A111E6007F Washer, flat, M6 x 25, muffler heatshield fixing B075W4017Z Screw, M6 x 10, hex. hd., heatshield to 'U' bend A075W1026Z Washer, spring, M6, heatshield to 'U' bend A075W4035Z...
Page 278 See 18.05 46.01...
Page 279 Function Code 46.01 Engine Cooling System & Fan Part Description Remarks Option Part Number Radiator Housing Elise B120B0093F Radiator Housing Exige A122B0111F Radiator A117K0021F Bracket, fans to radiator A117K0025F Radiator Cooling Fan A111M6070F Hose, pipe to radiator, RH Includes bleed valve A117K0008F Hose, pipe to radiator, LH A117K0015F...
Page 280 Function Code 46.01 Engine Cooling System & Fan Part Description Remarks Option Part Number Shroud, radiator, LH Elise A120B0047F Screw, M5 x 16, skt. button hd., shroud to housing A111W7156F Washer, flat, M5 x 19 x 1.4, s/s, black, shroud to housing A082W4107F Screw, M5 x 20, skt.
Page 281 Function Code 46.01 Engine Cooling System & Fan Part Description Remarks Option Part Number Hose Clamp, 44mm, hose to engine A116K6014F Hose Clamp, 15.7mm, hose to engine/header tank A120W6738F Hose Clamp, 27mm, heater feed/return hoses A116K6016F Hose Clamp, 17.7mm, hose to header tank A120W6739F Hose Clamp, 26mm, hose to engine A120W6776F...
Page 282 SINGLE OIL COOLER FITTED TO 05’ MODEL YEAR ELISE FROM VIN SERIAL NUMBER 32444 FOR FULL EXPLANATION PLEASE REFER TO TECHNICAL SERVICE BULLETIN 2005/05...
Page 283 Service Parts List Function Code 46.03 Oil Cooler & Pipes Part Description Remarks Option Part Number Oil Cooler, RH A120K0020F Oil Cooler, LH A120K0021F Nyloc Nut, M8, cooler to bracket A907E6284F Washer, flat, M8 x 20.5 x 1.4, cooler to bracket A082W4165F Bracket, oil cooler mounting A120A0079F...
Page 284 Function Code 46.03 Oil Cooler & Pipes Part Description Remarks Option Part Number Duct, oil cooler, LH Exige A122B0195F Pop Rivet, duct to radiator housing A089W6297F Clip, oil cooler hose Bonded inside sills A120W6760F Grommet, hose through sill front A082H6046F Connector, feed &...
Page 285 47.01...
Page 286 Function Code 47.01 Clutch & Release Mechanism Part Description Remarks Option Part Number Clutch Release Master Cylinder A116Q0001H Quick Connector, pipe to master cylinder A116Q6001F Pipe, clutch, front, RHD B120Q0002F Pipe, clutch, front, LHD B120Q0001F Grommet, front pipe A075U6043Z Bracket, clutch hose to chassis A120Q0005F Pop Rivet, bracket to chassis A111W6613F...
Page 287 Function Code 47.01 Clutch & Release Mechanism Part Description Remarks Option Part Number Clip, clutch release bearing hub A120Q6008S Clutch Release Fork A120Q6006S Support, release fork A120Q6010S Boot, clutch release fork A120Q6005S Function Code: 47.01, Page: 2...
Page 288 47.03...
Page 289 Function Code 47.03 Transmission Assembly Part Description Remarks Option Part Number Transmission Assembly A120F6001SF Clutch Housing A120F6022S Transmission Casing A120F6034S Transmission End Cover A120F6048S Reciever, transmission case A120F6028S Bolt, receiver to casing A120F6027S Pipe, oil receiver 1 A120F6039S Bolt, pipe to casing A120F6040S Pipe, oil receiver 2 A120F6050S...
Page 290 Function Code 47.03 Transmission Assembly Part Description Remarks Option Part Number Plug, casing lower A120F6166S Sealing Washer A120F6043S Plug A120F6049S Sealing Washer A120F6043S Bolt, casing to clutch housing A120F6031S Dowel, casing to rear cover A120F6046S Plug, gearbox oil filler A120F6049S Sealing Washer A120F6043S Plug, gearbox oil drain...
Page 291 47.05...
Page 292 Service Parts List Function Code 47.05 Gearchange Mechanism, External Part Description Remarks Option Part Number Gearshift/Parking Brake Assembly, RHD For parking brake see 33.05 D120F0004F R/B E120F0004F Gearshift/Parking Brake Assembly, LHD For parking brake see 33.05 D120F0001F R/B E120F0001F Cable, gearshift A120F0003H Cable, crossgate A120F0002H...
Page 293 Function Code 47.05 Gearchange Mechanism, External Part Description Remarks Option Part Number Control Shaft, select A120F6168S Dust Cover, crank pivot A120F6170S Crank Assembly, shift A120F6169S Dust Cover, crank to bracket A120F6172S Bush, crank pivot A120F6174S Washer Plate, crank pivot A120F6173S Nut, crank to shaft A120F6175S Washer, spring, crank to shaft...
Page 294 Function Code 47.05 Gearchange Mechanism, External Part Description Remarks Option Part Number Tool, gear lever bush guide Not illus. For gear lever A120U0054S replacement: See Service Notes section FJ Function Code: 47.05, Page: 3 2005/02 UPDATE ISSUED SEPTEMBER 2005...
Page 295 47.06...
Page 296 Service Parts List Function Code 47.06 Gear Selector Mechanism, Internal Part Description Remarks Option Part Number Seal, outer, shaft to casing A120F6036S Dust Boot, inner, shaft to casing A120F6197S Bush, select/shift shaft A120F6256S Bearing, needle roller A120F6037S Retainer, 'E' ring, spring seat A120F6186S Seat, select spring no.2 A120F6183S...
Page 297 Function Code 47.06 Gear Selector Mechanism, Internal Part Description Remarks Option Part Number Snap Ring, support to case Not used on Lotus A120F6192S Seat, select spring no.3 Not used on Lotus A120F9189S Spring, shift/select shaft Not used on Lotus A120F6193S Bush, select/shift shaft A120F6255S Gasket, cover to case...
Page 298 Function Code 47.06 Gear Selector Mechanism, Internal Part Description Remarks Option Part Number Gear Shift Fork, No. 2 A120F6155S Gear Shift Head, No. 1 A120F6156S Bolt, hex, hd., head to shaft A120F6157S Function Code: 47.06, Page: 3 2005/02 UPDATE ISSUED SEPTEMBER 2005...
Page 299 12 15 42 43 65 66 47.07...
Page 300 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number Cover, output shaft A120F6029S Bearing, roller, output shaft, front A120F6007S Plate, bearing retention A120F6026S Bolt, plate to casing A120F6027S Ball, output shaft A120F6078S Output Shaft A120F6203S Thrust Washer, 1st gear A120F6077S Bearing, needle roller, 1st gear A120F6016S...
Page 301 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number Spacer, 2nd gear bearing A120F6014S Bearing, needle roller, 2nd gear A120F6013S 2nd Gear, driven A120F6142S 3rd Gear, driven A120F6144S Spacer, output shaft A120F6079S 4th Gear, driven A120F6146S Bearing, ball, output shaft centre A120F6008s Snap Ring, bearing retention...
Page 302 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number Snap Ring, bearing to shaft, rear, L, 2.85mm A120F6130S Snap Ring, bearing to shaft, rear, M, 2.91mm A120F6131S Oil Seal, input shaft, front A120F6023S Bearing, roller, input shaft, front A120F6004S Input Shaft A120F6140S...
Page 303 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number 4th Gear A120F6145S Bearing, ball, input shaft, centre A120F6009S Snap Ring, bearing to shaft, A, 2.29mm A120F6064S Snap Ring, bearing to shaft, B, 2.35mm A120F6065S Snap Ring, bearing to shaft, C, 2.41mm A120F6066S Snap Ring, ibearing to shaft, D, 2.47mm A120F6067S...
Page 304 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number Snap Ring, hub to shaft, J, 2.15mm A120F6108S 5th Gear A120F6147S Synchro Ring, 5th gear A120F6093S Spring, synchro key A120F6095S Synchro Key A120F6097S Synchro Hub, no. 3 A120F6096S Synchro Sleeve A120F6098S...
Page 305 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number Snap Ring, bearing to shaft rear, K, 2.15mm A120F6118S Snap Ring, bearing to shaft rear, L, 2.20mm A120F6119S Snap Ring, bearing to shaft rear, M, 2.25mm A120F6120S Reverse Idler Gear A120F6088S Thrust Washer, reverse idler...
Page 306 47.11...
Page 307 Service Parts List Function Code 47.11 Final Drive & Bearings Part Description Remarks Option Part Number Differential Assembly Includes items 2 to 6 + casing A120F6205S Differential Assembly, limited slip Optional A120F6262S Thrust Washer, planet gear A120F6209S Pinion Gear, planet A120F6206S Pinion Shaft A120F6208S...
Page 308 Function Code 47.11 Final Drive & Bearings Part Description Remarks Option Part Number Speedometer Drive Gear A120F6240S Bearing, taper roller, LH A120F6010S Shim, bearing to housing, AA, 2.10mm A120F6219S Shim, bearing to housing, BB, 2.15mm A120F6220S Shim, bearing to housing, CC, 2.20mm A120F6221S Shim, bearing to housing, DD, 2.25mm A120F6222S...
Page 309 Function Code 47.11 Final Drive & Bearings Part Description Remarks Option Part Number Oil Seal, ouput, LH A120F6035S Function Code: 47.11, Page: 3 2005/02 UPDATE ISSUED SEPTEMBER 2005...
Page 310 47.15...
Page 311 Function Code 47.15 Driveshafts & Seals Part Description Remarks Option Part Number Drive Shaft Assembly, LH A120D0019F Drive Shaft Assembly, RH A120D0018F CV Joint & Shaft Assy., outboard, RH A120D0017S CV Joint & Shaft Assy., outboard, LH A120D0020S CV Joint Assy., inboard, RH A120D0021S CV Joint Assy., intboard, LH A120D0022S...
Page 312 See 34.01 See 10.31 60.01...
Page 313 Service Parts List Function Code 60.01 Tool Kit Part Description Remarks Option Part Number Tool Kit Includes items: 2,3, towing eye & A117T0009S wheel bolt adaptor Allen Key, M5 x 160 A117T6001H Allen Key, M3 x 63 A117T6002H Function Code: 60.01, Page: 1...
Page 314 60.01a...
Page 315 Function Code 60.01a Diagnostic Equipment Part Description Remarks Option Part Number Lotus Scan IIl Kit T000T1467F Lotus Scan IIl, scanner tool T000T1426F Printer T000T1419F Lead, scanner to ALDL connector, blue T000T1457F Lead, scanner to printer T000T1429F Lead, scanner to PC T000T1430F Adaptor, transformer to scanner T000T1436F...
Page 317 Function Code 60.02 Special Tools Part Description Remarks Option Part Number Hanger, engine T000T1437S Press Tool, driveshaft T000T1438S Press Tool, driveshaft bearing T000T1439S Bolt, engine hanger T000T1440S Oil Filter Wrench T000T1441S Valve Clearance Adjuster Set T000T1442S Crank Pulley Holding Tool T000T1443S Companion Flange Holding Tool T000T1444S...
Page 318 Function Code 60.02 Special Tools Part Description Remarks Option Part Number Fuel Measure Set T000T1452F Fuel Tube Connector T000T1453F Fuel Tank Connector T000T1454F Driveshaft Seal Tool, LH T000T1459F Handle, driveshaft seal tool T000T1460F Arm, transmision puller kit T000T1462F Attachment, transmision puller kit T000T1463F Claw, transmision puller kit T000T1464F...
Page 319 80.20a...
Page 320 Function Code 80.20a Touch-in Paint Pencil Range Part Description Remarks Option Part Number B71, Old English White A082B6404F B84, Lava Orange Pearlescent A082B6385F B86, Racing Green Metallic A082B6388F B93. Starlight Black Metallic A082B6402F B94, Ardent Red A082B6400F B97, Atlantic Blue Metalllic A082B6407F B98, Storm Titanium A082B6408F...

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