Lotus 2005 Elise Owner's Handbook Manual
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Lotus 2005 Elise Owner's Handbook Manual

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  • Page 1 intro18f oh_croft_InD.indd 1 20/05/2004 07:58:39...
  • Page 2 Publication Part No.A121T0324 © Lotus Cars Limited 2004 For North America intro18e OWNER’S HANDBOOK 2005 model year onwards Lotus Cars USA Inc. 2236 Northmont Parkway, Duluth, Georgia 30096. Tel: 770 476 6540 Fax: 770 476 6541 www.LotusCars.com oh_croft_InD.indd 2 20/05/2004 07:58:39...

  • Page 3: Table Of Contents

    CONTENTS 1. INTRODUCTION .............. 6 2. SAFETY INFORMATION ..........7 3. REPORTING SAFETY DEFECTS........10 4. CAR IDENTIFICATION............15 5. SEATING & SAFETY RESTRAINTS Seats ..............17 Seat Belts ..............18 Seat Belt Precautions ..........19 Airbag Safety System ............. 21 Airbag Tell Tale ............

  • Page 4: Oh_Croft_Ind.indd

    8. INSTRUMENTS & SWITCHES Ignition Switch/Steering Lock .......... 44 Engine Start Button ............45 Warning ‘Tell Tale’ Lamps ..........46 Bulb Check ..............46 Turn Tell Tale ............. 46 Seat Belt Tell Tale ............47 Brake Tell Tale ............47 Oil Pressure Tell Tale ..........

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    10. DRIVING CONTROLS Foot Pedals ..............66 Footwell Carpets ............. 66 Clutch Pedal ..............66 Footbrake ..............67 Anti-Lock Brake System ..........67 Parking Brake ..............70 Gear Lever ..............71 11. STARTING PROCEDURE & ENGINE BREAK-IN Starting a Cold or Warm Engine ........72 Idle Speed ..............

  • Page 6: Oh_Croft_Ind.indd

    Transmission Oil ............. 103 Cooling System ............106 Anti-Freeze/Corrosion Inhibitor ....... 107 Coolant Drain/Refill Procedure ........ 108 Washer Reservoir ........... 109 Wiper Blade ............. 109 Brake Fluid Reservoir ..........110 Brake Pads ...............111 Brake Pipes and Hoses ..........112 Air Cleaner Element ..........113 Auxiliary Drive Belt ...........114 Sparking Plugs ............114 14.
  • Page 7 Engine Compartment Fuses ........137 Footwell Sited Fuses ..........138 Headlamp Alignment ............. 139 Bulb Replacement ............142 Headlamp Bulb ............142 Front Turn Indicator Lamp Bulb ....... 143 Side Repeater Lamp Bulb ........144 Rear Lamp Cluster Bulb .......... 144 High Mounted Stoplamp Bulb .........

  • Page 8: Introduction

    Lotus dealer. It is a requirement of the warranty, and the responsibility of the owner/driver, to ensure that servicing of the car is carried out at the correct intervals.

  • Page 9: Safety Information

    Safety Information To help you make informed decisions about safety, important safety information is provided in forms including: • Safety labels on the car • Safety messages in this handbook are shown as follows: WARNING: The hazard and instructions to avoid the hazard are given.
  • Page 10 Record booklet). Safety Features Your car is equipped with many features that work together to protect you and your passenger during a crash. The Lotus Elise has been designed to comply with applicable safety regulations. The Elise has passive safety features which include: •...
  • Page 11 • Powerful anti-lock four wheel disc brakes. • High geared responsive steering requiring only small steering wheel movements to alter course • Exceptional road holding with optimised handling character- istics You and your passenger cannot take full advantage of these safety features unless you remain sitting in a proper position and always wear your seat belt properly.

  • Page 12: Reporting Safety Defects

    Hotline. Pre-delivery Inspection Lotus strives at all times to provide the highest level of cus- tomer satisfaction, and to this end, quality assessments are made at several stages of the delivery process from factory to customer.
  • Page 13 to mechanical components or body finish either at the factory or dealer premises in order to ensure that the customer receives the car in optimum condition. oh_croft_InD.indd 11 20/05/2004 07:58:41...
  • Page 14 Engine Exhaust California Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain car components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in cars and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 15 DO NOT allow servicing or repairs to be carried out by unskilled persons as this may adversely affect the han- dling and safety features on your car. Lotus dealers have trained staff who are best qualified to maintain your car to the correct specification.
  • Page 16 NOTICE: DO NOT push or tow start the car; or turn off the igni- tion at engine speeds above idle; or run the fuel tank dry: Any of these actions may damage the catalytic converter. Before driving the car: • Check tires for damage, wear and proper inflation.

  • Page 17: Car Identification

    ohs119a VIN LABEL ON CHASSIS VIN LABEL ON DOOR JAMB ohs149 CAR IDENTIFICATION The Vehicle Identification Number (V.I.N.) is a unique 17-digit number used to identify the car for warranty, spares order- ing and administrative purposes. For reference, the number may be viewed from outside the car at the left hand bottom corner of the windscreen.

  • Page 18: Engine Number

    V.I.N ON CHASSIS ENGINE NUMBER ohs104 ohs133 Engine Number The engine number is stamped on the rear end of the cylinder block, exhaust side, and is followed by ‘2ZZ’. oh_croft_InD.indd 16 20/05/2004 07:58:43...

  • Page 19: Seating & Safety Restraints Seats

    SEAT ADJUSTMENTS ohs64a SEATING & SAFETY RESTRAINTS Seats On delivery of the car, first remove the protective plastic seat covers, if this has not already been done, and dispose of safely. To adjust the fore/aft position of the driver’s seat, raise the lift bar beneath the front of the seat, and slide to the position required.

  • Page 20: Seat Belts

    SEAT BELT POSITIONING ohs44 are located at the inboard rear of the seat. To increase lumbar support, squeeze the bulb repeatedly until sufficient support is obtained. To decrease support, press the small black button at the base of the inflator bulb. Seat Belts Seat belts provide important safety and comfort for both driver and passenger and have proven to be the single most...

  • Page 21: Seat Belt Precautions

    To use the belt, sit erect and fully back in the seat before taking the buckle tongue in the outer hand, and drawing the belt through the top slide, pass the belt across the body and push the tongue into the buckle lock at the inboard side of the seat, until a positive ‘click’...
  • Page 22 WARNING: • Lotus strongly recommends that you do not carry children as passengers in your Elise. • Because the Elise is fitted with a non-switchable pas- senger airbag, a rear facing child seat must never be used. • Never use one belt around two people, or allow a child to be carried on a driver’s or passenger’s lap.

  • Page 23: Airbag Safety System

    AIRBAG INFLATED ON IMPACT w53b Airbag Safety System Your car has airbags. One airbag for the driver, and another for the passenger. The car is also equipped with shoulder and lap belts. Airbags are supplementary restraints to the seat belts. In the event of a moderate to severe frontal collision, airbags provide occupant protection additional to that provided by the lap and diagonal seat belts.
  • Page 24 AIRBAG DEFLATED AFTER DEPLOYMENT w53b the primary crash protection to the occupants, especially in collisions below the actuation threshold of the airbag system, and during types of accident which do not cause airbag deploy- ment. Therefore, both driver and passenger must always wear seat belts (in most states, and all Canadian provinces, the law requires the use of seat belts).

  • Page 25: Airbag Tell Tale

    belt, even with airbags. Sit as far back from the steering wheel as is comfortable, whilst ensuring that full control can be maintained. • Airbags plus lap-shoulder seat belts offer the best protection for adults, but not for young children and infants.

  • Page 26: Airbag Deployment

    After airbag deployment, the airbags, seat belt tensioners and electronic control unit must be replaced by a Lotus dealer or other suitably qualified organisation. Component parts of the airbag system are located in various sites around the car.
  • Page 27 • If you sell your Lotus, notify the purchaser that the car is equipped with airbags, and refer them to ‘Airbag Safety System’ in this handbook (safety and disposal rules). •...

  • Page 28: Child Restraints

    Child Restraints WARNING: Lotus strongly recommends that children are not car- ried in the Elise due to the risk of death or serious injury if the child is too close to the dashboard when the airbag inflates. Accident statistics show that children are safer when properly restrained in the back seats of cars, an option unavailable on this model.
  • Page 29 National Highway Traffic Safety Authority requirements, however; WARNING: Lotus strongly recommends that you do not fit any type of child seat into the Elise due to the risk of death or seri- ous injury if the child is too close to the dashboard when the airbag inflates.
  • Page 30 oh_croft_InD.indd 28 20/05/2004 07:58:46...

  • Page 31: Keys & Car Security Alarm Keys

    MECHANICAL KEY Push button Keyhole light ohs149 KEYS & CAR SECURITY ALARM Keys A single mechanical key operates the manual door locks (see also ‘Doors’ and ‘Central Door Locking’), combined igni- tion switch/steering lock, and engine cover. The head of the key incorporates a push button activated key hole light to facilitate operation in the dark.

  • Page 32: Car Security Alarm

    S/N 99999999 PIN CODE =9999 oh102 Car Security Alarm The Lotus Elise is fitted with a Cobra 8186 immobiliser/alarm which includes the following features: • ‘Dynamic coding’ of the transmitter fobs; Each time the trans- mitters are used, the operating frequency is random changed to guard against unauthorised code copying.

  • Page 33: Engine Immobiliser

    Tachometer Security/RPM tell tale ohs127a car, enquire with the dealer immediately. Engine Immobiliser In order to provide a measure of car security, independent of any driver action, the system will ‘passively’ immobilise the engine’s cranking and running circuits after the first occurring of the following: i) Four minutes after switching off the ignition;...

  • Page 34: Arming The Alarm

    Arming the Alarm Remove the ignition key, close (and lock) both doors, and check that the engine cover and front body access panels are secure. The roof may be either closed or open. Press once, and for a full second, the larger of the two buttons on the trans- mitter fob (on cars with central door locking, this action will automatically lock both doors - see later).

  • Page 35: Disarming The Alarm

    Disarming the Alarm To disarm the alarm, press once, and for a full second, the larger button on the transmitter fob. This command will be acknowledged by: 1 flash of the hazard warning lamps; Extinguishing of the security tell tale. If the alarm had been triggered during the last armed period, the disarm command will be acknowledged by the hazard lamps flashing 4 times, and the buzzer sounding 4 times.

  • Page 36: Intrusion Sensing

    Microwave sensor ohs120 Intrusion Sensing A microwave sensor is mounted behind the cabin rear bulkhead trim panel, and is able to detect substantial physical movement within the cockpit, and trigger the alarm. Microwave transmissions are blocked by metal objects, so it is important not to shield the signal by placing such items on the bulkhead ledge.

  • Page 37: Transmitter Fob Battery Replacement

    Battery Transmitter casing Transmitter body ohs102 Transmitter Fob Battery Replacement The transmitter fobs will normally operate within a range of 5 metres from the car, but this may be reduced by the presence of other radio signals in the vicinity. A small LED tell tale on the transmitter fob will flash whilst the button is held down to indicate correct operation, but if the lamp flashes irregularly or only once, transmitter battery replacement is required.

  • Page 38: Programming Additional Transmitter Fobs

    Release both buttons; the fob tell tale should come on con- stantly. Press the larger button for one second (the fob tell tale will flash). Synchronisation is complete. Programming Additional Transmitter Fobs Two transmitter fobs are provided with the new car. If one transmitter is lost or damaged, a replacement should be ob- tained immediately from your dealer, and programmed to the car alarm controller using a functioning transmitter fob and the...

  • Page 39: Entry & Comfort

    ENTRY & COMFORT WARNING: • In very hot/cold territories, or under conditions of extreme solar heating, be aware of exposed metal surfaces in the cabin. Take suitable precautions to guard against burn injuries from hot or cold metal. • Unlocked doors can be dangerous. Young children who get into unlocked cars may be unable to get out.

  • Page 40: To Unlock From Inside

    Interior CDL Door sill button switch ohs140 ohs122 the doors will be ‘deadlocked’ meaning that the interior door release handles will not open the doors. In order to get out of the car in an emergency when the doors are locked see the section below ‘to unlock from inside’.
  • Page 41 ohs97b Lock Unlock Mechanical locking Interior release handle ohs103 Notes: • In the event of a flat car battery, the CDL will not operate. The doors can be unlocked from outside only after opening the engine cover and restoring power to the battery by substitution, re-charging or ‘jumping’...

  • Page 42: 'Lights On' Buzzer

    MIRROR DIMMER Night ohs149 ‘Lights On’ Buzzer A ‘lights on’ reminder buzzer will sound if the lights are on, the ignition is switched off, and the driver’s door is then opened. Interior Rear View Mirror The mirror can be dimmed to reduce headlamp glare from following cars by turning the lever on the underside of the mirror towards the left.

  • Page 43: Interior Lamp

    INTERIOR LAMP SWITCHING ohs99 Interior Lamp The interior lamp is located centrally in the rear bulkhead trim panel, and incorporates a three position rocking lens: • Lens rocked upwards; lamp is switched off. NOTICE: Use this position only temporarily as required. Arm- ing the security alarm system with the lamp switched off may exclude the doors from activating the alarm.

  • Page 44: Door Windows

    Illuminated Window up Window down ohs124 Door Windows In frosty or icy weather conditions, the windows may become frozen to the weatherstrip seals. Use a windscreen de-icer spray to free the glass before operating the windows. WARNING: • Before closing a window, always check that no persons or objects will be trapped;...
  • Page 45 button which glows amber when the lights are switched on. To lower a window, switch on the ignition and press the lower, domed end of the switch in the relevant door. Release the switch to stop window movement. To raise a window, press the upper, dished end of the switch.

  • Page 46: Instruments & Switches

    Column unlocked Key insert/remove Ignition auxilliaries Position not used oh33e INSTRUMENTS & SWITCHES Ignition Switch/Steering Lock The switch/lock is located on the right hand side of the steer- ing column. I Insert the key into the slot, and turn clockwise to position ‘I’ to unlock the steering column.

  • Page 47: Engine Start Button

    Engine start button ohs147 WARNING: • Do not push or tow the car unless the key is first used to unlock the column and is then left in the lock. With- drawing the key will cause the steering to lock. •...

  • Page 48: Warning 'Tell Tale' Lamps

    TELL TALE LAMPS m252a Passive Ilisation: The start button will operate only when the security tell tale in the tachometer face is out. If the tell tale is flashing, the engine is immobilised; Press once, and for a full second, the larger of the two buttons on the trans- mitter fob.

  • Page 49: Seat Belt Tell Tale

    Seat Belt Tell Tale The red seat belt tell tale is provided as a reminder that both driver and passenger should always wear the seat belts, no matter how short the journey. The lamp will flash until the driv- er’s seat belt is fastened, accompanied for the first 8 seconds by a buzzer.

  • Page 50: Low Fuel Level Tell Tale

    WARNING: Continuing to run the engine with the oil tell tale lit could cause major engine damage or seizure, resulting in loss of car control and a crash. You or others could be killed or seriously injured. Low Fuel Level Tell Tale When only a single segment of the fuel gauge bar graph remains, representing approximately 1.3 U.S.

  • Page 51: Engine Malfunction Indicator Lamp

    In order to comply with emissions regulations, data regarding activation of the MIL is recorded in the engine electronic control- ler, and may be downloaded by Lotus dealers. Security/RPM Tell Tale The security tell tale is located at the top of the tachometer display, and indicates the status of the immobiliser and alarm.
  • Page 52 Note that the tell tale also functions as a high engine speed (rpm) warning - see ‘Tachometer’. NOTICE: The car is not fitted with a low pressure tell tale. You should check the tire condition and pressure regularly. See section in the handbook on tires which specifies tire care and pressures.

  • Page 53: Instruments

    Tachometer Security/RPM tell tale Speedometer ohs127a INSTRUMENTS Speedometer This instrument displays road speed in MPH, with a second- ary scale in km/h. Tachometer The tachometer indicates engine speed in revolutions per minute. The engine management system limits the maximum continuous engine speed to 8000 rpm once normal running temperature has been reached.

  • Page 54: Lcd Display Panel

    Proportion of fuel remaining Trip distance Odometer Coolant temperaure m253 engine speed is being approached. When exploiting full accel- eration, gearchange upshifts should be made immediately the tell tale comes on. Note that this lamp also functions as a security system tell tale (see ‘Car Security’).

  • Page 55: Coolant Temperature Display

    When only a single segment remains, representing approxi- mately 1.3 U.S. gall. (5 litres), the amber low fuel tell tale will flash. Refuel at the next opportunity. NOTICE: Do not allow the tank to run completely dry, as this may damage the catalytic converter and fuel pump. This may affect the terms of your warranty.

  • Page 56: Dashboard Switches

    Headlamp switch Parking lamp switch ohs147 Dashboard Switches Lighting functions are controlled by two push button switches mounted in the dashboard outboard of the steering column. Each switch is pressed once to switch on, and pressed a second time to switch off. A symbol is positioned alongside each switch to indicate its function, and is backlit orange when the lights are switched on.

  • Page 57: 'Lights On' Buzzer

    Hazard warning switch ohs140 ‘Lights On’ Buzzer If the lights are on when the ignition is switched off, a ‘lights on’ reminder buzzer will sound when the driver’s door is opened. Hazard Warning Lamps Switch The hazard warning switch is located in the trim shroud just ahead of the gear lever, and has an icon in the switch button which is back lit when the ignition is switched on.

  • Page 58: Instrument Illumination

    INSTRUMENT ILLUMINATION BUTTON ohs102a Instrument Illumination A small button is provided on the steering column shroud ahead of the ignition switch, by which the brightness of the electroluminescent instrument illumination may be adjusted. To cycle through the range of brightness, press and hold the button, and release at the desired setting.

  • Page 59: Auxiliary Power Socket

    AUXILIARY POWER SOCKET ohs144 Auxiliary Power Socket An auxiliary power socket is fitted in the centre trim shroud below the oddments pocket on the rear bulkhead. The socket is operative at all times, and is provided with a protective hinged flap.

  • Page 60: Column Switches & Horn

    Right turn High beam Left turn Low beam Flash ohs32 COLUMN SWITCHES & HORN Headlamp High/Low Beam/Flasher/Turn Indicators The steering column left hand lever switch controls the headlamps high and low beams, headlamp flasher and turn indicators. Headlamp High/Low Beam: To switch on the headlamps, press the headlamp switch in the dashboard outboard of the steering column.

  • Page 61: Windscreen Wiper/Washer

    Wiper Washer ohs33 Turn Indicators: The turn indicators operate only with the ignition switched on. Move the lever down to indicate a left hand turn, and up for a right hand turn. The switch will be cancelled when the steering wheel is returned to the straight ahead position. For convenience, when signalling a lane change, lightly pressing the switch up or down will allow its return under spring action.

  • Page 62: Horn

    HORN BUTTONS ohs150 Windscreen Washer: Two windscreen washer jets are provided, one each side of the wiper spindle. Pulling the control lever to- wards the steering wheel will operate both the washer pump and the wiper. When the switch is released, the wiper will continue for a further four sweeps.

  • Page 63: Heating, Ventilation & Air Conditioning

    INTERIOR CLIMATE CONTROLS p98b HEATING, VENTILATION & AIR CONDITIONING The small size of the Elise together with the method of construction and emphasis on lightweight, have resulted in heating and a.c. sytems which perform well under non-extreme climatic conditions. In extreme temperatures and humidity the operational limits of the systems may be reached before the desired temperature, or rate of temperature change inside the car is achieved.

  • Page 64: Air Re-Circulation

    Temperature Fan Speed Distribution Air conditioning Air re-circulation Air Re-circulation The air supply for the interior climate system is normally drawn from both the car interior and from the fresh air intake duct ahead of the engine cooling radiator. When the re-circulation button is pressed, the fresh air intake port is closed down to provide 90% re-circulation air supply to the cabin interior.

  • Page 65: Air Distribution

    p100 Air Distribution The right hand rotary control determines the distribution of airflow to the various outlet vents. A few moments should be allowed for the flaps to operate following a new selection: Face Level: Turned fully counterclockwise, all airflow is directed to the four face level vents, each of which may be manipulated to adjust volume and direction.
  • Page 66 p100 Footwell: As the control is turned clockwise from the face level vents symbol towards the footwell symbol, an increasing proportion of airflow is directed towards the footwell vents. oh_croft_InD.indd 64 20/05/2004 07:58:56...

  • Page 67: Engine Bay Ventilation

    p100a Demist: As the control is turned clockwise from the footwell symbol to the windscreen symbol, more airflow is directed to the wind- screen vents. Select a warm temperature setting and a suitable fan speed. Full Defrost Performance For maximum defrost performance, turn the distribution knob fully clockwise and select maximum temperature and fan speed.For optimum demisting in ambient temperatures above 38°F (+3°C), switching on the a.c.

  • Page 68: Driving Controls Foot Pedals

    DRIVING CONTROLS Foot Pedals The clutch pedal, brake pedal and accelerator pedal are ar- ranged in the usual positions, and are grouped closely together for ready access and refined driving technique. WARNING: Do not attempt to drive the car without suitable narrow soled, flat heeled footwear.

  • Page 69: Footbrake

    Footbrake Ventilated disc brakes are fitted to all four wheels of the Elise. These are operated by separate front and rear hydraulic circuits, supplied from a tandem master cylinder with vacuum servo. Anti-lock control is provided by a microprocessor based electro-hydraulic unit, integrated into the base braking system.
  • Page 70 stopping distance, a locked wheel provides little or no steering force, such that with both front wheels locked, movement of the steering wheel has no effect on car direction. With the anti-lock system, even panic braking results in controlled deceleration and the retention of steering response.
  • Page 71 integral self diagnostics have switched out the anti-lock function. See ‘ABS tell tale lamp’. WARNING: • The increased control that ABS provides should not induce you to take more risks with your safety. ABS will not prevent a skid caused by abrupt steering movements, or attempting to corner too quickly.

  • Page 72: Parking Brake

    PARKING BRAKE LEVER ohs138 Parking Brake The parking brake, which operates on only the rear wheels is applied by a hand lever mounted between the seats. A red tell tale icon in the instrument cluster warns of parking brake application (see ‘Tell Tale Lamps’). The brake should be applied by pulling up the lever with high effort, and engaging the highest ratchet setting attainable.

  • Page 73: Gear Lever

    GEAR CHANGE PATTERN ohs15a Gear Lever The gear lever is spring biased towards the 3rd/4th gear plane, and must be moved against light spring pressure to the left be- fore selecting first or second gear, or against similar pressure to the right before selecting 5th or 6th speed. Engaging Reverse Gear: With the car at a complete standstill, pause for a moment with the clutch pedal fully depressed before moving the lever to the left, raising the lift collar beneath the...

  • Page 74: Starting Procedure & Engine Break-In

    STARTING PROCEDURE & ENGINE BREAK-IN WARNING: CARBON MONOXIDE - Be aware of the danger of carbon monoxide! Never run the engine in an enclosed space. The exhaust gases contain carbon monoxide, a deadly gas which is particularly dangerous, as being colourless odour- less and tasteless, its presence is very difficult to detect.

  • Page 75: Idle Speed

    NOTICE: The use of wide throttle openings and/or high rpm before the engine has reached normal running temperature will result in premature wear, and should be avoided. Idle Speed Engine idle speed is controlled electronically by the engine management computer, and is normally about 850 rpm. A raised idle speed is required under certain operating conditions including the engine warm up phase, when the increased speed helps the catalytic converter to reach operating temperature, as...

  • Page 76: Engine Special Features

    Note that various operating parameters are continuously monitored and recorded in the engine electronic controller. This data may be downloaded by Lotus dealers on demand to assist fault diagnosis and identify vehicle misuse. Tires: New tires also require a short ‘break-in’ period before providing optimum grip.

  • Page 77: External Operations Fuel Requirement

    Gasohol - A mixture of 10% ethanol (grain alcohol) and 90% unleaded gasoline may be used in the Lotus Elise. If driveabil- ity problems are experienced as a result of using gasohol, it is recommended that the car is operated on gasoline.

  • Page 78: Fuel Filling

    Fuels Containing MMT - Some North American fuels contain methylcyclopentadienyl manganese tricarbonyl (MMT), which is an octane enhancing additive. Such fuels may damage the emission control system and are NOT recommended. Diesel - The Lotus Elise will not operate on diesel fuel. Fuel Filling WARNING: •...
  • Page 79 FUEL FILLER FLAP & CAP ohs101a Filler Cap: The fuel filler cap is located in the right hand rear quarter panel, concealed beneath a spring loaded flap. To remove, pull open the flap and turn the cap anticlockwise. As the cap is turned, any slight pressure differential between the tank and atmosphere will be released, and a brief hiss may be heard, which is completely normal.

  • Page 80: Front Service Access Panels

    REMOVING ACCESS PANEL ohs93 Front Service Access Panels The front body has two removable access panels to allow servicing of the brake/clutch fluid reservoir and main fusebox. To remove an access panel: Use the hexagonal key supplied in the car tool kit (in the battery cover rear pocket), to release the single threaded fastener securing the outboard corner of the panel, and withdraw the panel from the two locating holes in the front body spine.

  • Page 81: Engine Cover/Trunk Lid

    REAR LID RELEASE ohs92a Engine Cover/Trunk Lid The engine cover/trunk lid provides access to the engine and rear luggage compartment. To open the lid: Insert the key into the lock and turn clockwise. When released, a spring plunger will lift the lid sufficiently to allow it to be raised fully by hand.

  • Page 82: Child Entrapment

    EMERGENCY RELEASE HANDLE(viewed from lid underside) ohs148 WARNING: The maximum weight of goods which may be carried in the trunk is 110 lb (50 kg). Exceeding this limit can overload the Tires and affect the handling of the car, and result in a crash in which you or others could be killed or seriously injured.

  • Page 83: Removable Roof Concept

    REMOVABLE ROOF CONCEPT The Lotus Elise has been designed to exploit the pleasures of open top motoring, the better to enjoy exposure to the natu- ral environment, without the restrictions and confinement of a cockpit roof. In order to provide some weather protection to the occupants...

  • Page 84: Soft Top Roof Fitting

    FITTING ROOF STAYS Arrows point forward Rear end keyway b332 Soft Top Roof - Fitting WARNING: Do not attempt to fit the soft top roof whilst the car is in motion. This could cause a crash in which you or others could be killed or seriously injured.
  • Page 85 FITTING SIDERAIL Spigot pin Spring loaded pin ohs111 4. Roll out the left hand side of the roof, and engage the spigot pin on the front and rear end of the rail, into the uppermost slot in the latch blocks at the front and rear of the roof aperture. 5.

  • Page 86: Soft Top Roof Removal

    RELEASING ROOF SIDE RAIL ohs149 Soft Top - Removal WARNING: Do not attempt to remove the soft top roof whilst the car is in motion. This could cause a crash in which you or others could be killed or seriously injured. 1.

  • Page 87: Hard Top Roof Fitting

    5. Unhook the two roof stays and pack in the roof bag. Stow the bag in the rear luggage compartment. NOTICE: If the roof is not fully dry, it should be stowed for no longer than 1 or 2 days before unrolling or refitting and allowing to air dry completely.
  • Page 88 FRONT SPIGOT BRACKET b330 Hard Top - Fitting 1. Open both doors, and preferably with the aid of an assistant, lower the roof onto the car holding aside the loose tethered fixings to avoid their entrapment or their causing paint damage. Position the rear edge of the roof first before locating the front edge against the windscreen header rail.
  • Page 89 FITTING REAR HOOK BRACKET 4. Engage a rear hook bracket with the lower tongue on its rear latch plate, and retain to the roof with the Torx bolt. Use only the special tool supplied, and do not fully tighten at this stage. Ensure that the hook is fully located onto the tongue.
  • Page 90 REAR CORNER COVER PANEL 7. Fit the trimmed cover panels to each rear corner of the roof, noting that the panels are handed for left and right sides. Press the panels firmly into position fully to engage the ‘Velcro’ fixing patches.
  • Page 91 WINDSCREEN HEADER TRIM 8. Using the special tool provided, install the windscreen header cover panel by locating first with the central screw, and then by the outer screws before tightening in the same order. WARNING: • Do not drive the car with the trim cover panels removed. Injury could result from contact with the roof brackets in a car collision.

  • Page 92: Hard Top Roof Removal

    WINDSCREEN HEADER TRIM b331 Hard Top - Removal WARNING: Do not attempt to remove the hard top roof whilst the car is moving. Serious injury or death could result from an unsecured roof panel. 1. Open both doors. 2. Using the special tool supplied, release the three Torx screws securing the windscreen header trim panel, and remove the panel.
  • Page 93 FRONT CORNER SPIGOT BRACKET b330 3. Using the special tool supplied, slacken the Torx screw se- curing each front corner spigot bracket to the roof, but do not yet remove the screws. oh_croft_InD.indd 91 20/05/2004 07:59:03...
  • Page 94 REAR HOOK BRACKET ohs149 4. Pull off the trim cover from each rear corner of the roof panel and remove the screw securing the hook bracket to the latch plate at each rear corner. 5. Remove the two front corner bracket fixing screws and lift the front edge of the roof slightly to release the front brackets from their latch plate slots.

  • Page 95: Servicing & Maintenance

    SERVICING AND MAINTENANCE BODYCARE Body Features Lotus are among the world leaders in the field of automotive composite moulding design and manufacturing techniques. Composite materials have major advantages for specialist car bodies, and these brief notes introduce some features of the construction and service properties of automotive composite bodies.

  • Page 96: Paint Care

    Do not follow other cars too closely in such circumstances. For optimum paintwork pro- tection, Lotus recommends the use of a self adhesive film kit which your dealer will be pleased to supply and/or fit. Moisture entrapment; Long term use of a non-breathable car cover can trap moisture and/or induce condensation and promote water penetration of the paint film.

  • Page 97: Paintwork Polishing

    Washing NOTICE: Lotus recommends hand washing of the painted bodywork. The car is a speciality sports vehicle not intended to go through an automatic car wash. Automatic car washing machines and jet wash facilities may have a detrimental effect on the paint film and the soft top.

  • Page 98: Soft Top Roof

    The application of wax finishes, dressings or preservatives may cause stains, and should be avoided. Your dealer will be able to advise on current Lotus approved soft top care products. Windscreen Cleaning When washing the windscreen, take care to lift the wiper blade only a small distance from the glass in order not to dam- age the wiper arm mechanism.

  • Page 99: Upholstery Cleaning

    NOTICE: Lotus cars are upholstered with premium quality leather specifically tanned and dyed for automotive use. As a natural material, leather ages in various ways and may, over time, exhibit signs of cracking, scuffing, shrinking, etc.

  • Page 100: Owner Maintenance

    NOTICE: Failure to follow and comply with the Maintenance Schedule may invalidate the terms of the warranty. The Lotus Elise has been designed as a road going sports car. It is recognised that owners may wish to use the car occa- sionally on closed circuit tracks to experience the car’s full range...

  • Page 101: Engine Oil Level Check

    ohs131 OIL FILLER CAP DIPSTICK ohs149 Engine Oil Level Check WARNING: • Engine oil is hazardous to your health and may be fatal if swallowed. • Use protective gloves to avoid contact with skin as far as possible and wash thoroughly after any contact. The engine oil level should be checked regularly, such as every two or three fuel stops, and the oil level maintained near the top mark on the dipstick.

  • Page 102: Engine Oil Change

    pressing firmly to ensure that the handle is fully seated. With- draw the dipstick again to inspect the oil level, which should lie between the two dimples on the end of the stick. The oil level should be maintained at the upper of these two marks in order to provide optimum engine protection.
  • Page 103 WARNING: • Engine oil is hazardous to your health and may be fatal if swallowed. • Take all suitable precautions to guard against scalding from the hot oil. • Prolonged and repeated contact with used engine oil may cause serious skin disorders, including dermatitis and cancer.

  • Page 104: Oil Filter

    filter wrench, and dispose of safely (see ‘Used Engine Oil’). Ensure that only a Lotus specified filter is fitted, as parts with identical outward appearance can contain different internal features. Before fitting a new filter, clean the mating face on the engine, and smear the new seal on the filter with clean oil.

  • Page 105: Used Engine Oil

    oh48e a small amount of clean engine oil into the filter, screw onto its spigot and tighten BY HAND sufficiently to make a secure seal, typically 2/3 to 3/4 of a turn after the sealing faces have made contact. Overtightening using a filter wrench may damage the canister and/or complicate subsequent removal.
  • Page 106 Transmission filler/level plug Drain plug f131 Remove the plug, and check that the oil is level with the bottom of the hole. Note that the release of oil trapped by the plug, should not be confused with an indication of correct oil level.
  • Page 107 The hexagon headed drain plug located at the bottom of the final drive casing, should be removed immediately after a run when the oil is warm, taking suitable precautions against scalding. Clean the plug, fit a new sealing washer and refit securely. Refill to the level plug hole as detailed above.

  • Page 108: Cooling System

    Air bleed plug Coolant header tank cap ohs130 Cooling System The engine cooling system uses a header tank to ensure that the system remains completely filled, and also to accommodate expansion of the coolant with increasing engine temperature. The tank is mounted at the left hand side of the engine bay, and is fitted with a 108 kPa (15 psi) pressure cap to raise the boiling point of the coolant to over 120°C (250°F).

  • Page 109: Anti-Freeze/Corrosion Inhibitor

    As a precaution, every week when the engine is completely COLD, and without disturbing the filler cap, check that the level of coolant in the translucent tank is between the ‘FULL’ and ‘LOW’ marks moulded on the front of the tank. If topping up is required, wait until the coolant has fully cooled before turning the cap a quarter turn counterclockwise and allowing any remaining pressure to escape.

  • Page 110: Coolant Drain/Refill Procedure

    Coolant Drain/Refill Procedure The cooling system of the Lotus Elise has been carefully optimised to allow the required cooling performance using the minimum volume of coolant. This provides for high cooling sys- tem efficiency, with quick engine warm up and interior heating.

  • Page 111: Washer Reservoir

    WASHER RESERVOIR CAP WIPER BLADE FITMENT Wiper arm Retaining tab ohs130 ohs36a Washer Reservoir The windscreen washer reservoir is situated at the left hand rear of the engine bay, and should be kept topped up with clean water and a suitable proprietary solvent. NOTICE: Do NOT use radiator antifreeze in the reservoir as this could seriously damage the paintwork and/or some plastic components.

  • Page 112: Brake Fluid Reservoir

    'MAX' mark towards the 'MIN', but if the level drops rapidly over a short period, have your Lotus dealer investigate without delay. If the level is found to be below the 'MIN’ mark, it is likely there has been some fluid loss, and that air will have entered the hydraulic system.

  • Page 113: Brake Pads

    fluid, and corrosion of the hydraulic system. For optimum safety and brake performance, the brake fluid should be renewed every twelve months by your Lotus Dealer. WARNING: •...

  • Page 114: Brake Pipes And Hoses

    Brake Pipes & Hoses At the recommended service intervals, the brake pipes and flexible hoses should be carefully examined for signs of dam- age, corrosion or perishing, especially in territories where salt is used on the road surface in the winter months. oh_croft_InD.indd 112 20/05/2004 07:59:08...

  • Page 115: Air Cleaner Element

    AIR CLEANER ELEMENT ohs146 Air Cleaner Element The air filter should be inspected at intervals dependent on the operating conditions. When the car is operated in a relatively clean environment, the element should be renewed at intervals specified in the Maintenance Schedule, but where a dusty or smog laden atmosphere prevails, or other factors contribute to filter contamination, more frequent replacement will be required dependent on the level of pollution.

  • Page 116: Auxiliary Drive Belt

    The spark plugs should be renewed in accordance with the Maintenance Schedule, with the gaps set to 0.043 in. (1.1 mm). This operation should be entrusted to your Lotus dealer. oh_croft_InD.indd 114 20/05/2004 07:59:09...

  • Page 117: Tires & Wheels Tires

    Elise which optimise performance on both road and track. To ensure that any replacement tires are to the correct Lotus specification, always refer to your Lotus dealer, who will have the latest recommendations. WARNING:...
  • Page 118 NOTICE: • On cars used on a race track or in a competitive manner, special vigilance is required due to the severity of tire operating conditions, with careful inspections carried out between sessions. • Take care when parking to avoid tire contact with high or sharp edged kerbs.

  • Page 119: Tire Care

    Always use the size and type of tires recommended in this handbook. • Using incorrect tires or tires which are excessively worn or improperly inflated can cause a crash in which you can be killed or seriously injured. • Please note your car is not fitted with a low tire pressure tell tale lamp so it is especially important that you regularly check the tire pressures.

  • Page 120: Replacement Tires

    Replacement Tires When replacing tires, refer to the ‘Technical Data’ sec- tion in this handbook, or consult your dealer to check the current Lotus specification and recommendations. Do not use tires which differ from these specifications. WARNING: Note that some tread patterns are directional, so that the tire must be fitted onto the wheel with regard...

  • Page 121: Tire Characteristics

    Tires are to the high standard required by Lotus Cars. If any difficulty is experienced with replacement Tires, refer to the tire manufacturer.

  • Page 122: Tire Chains

    10 to 12 inches (25 to 30 cm), or to some limited-production Tires. While the Tires available on Lotus cars may vary with respect to these grades, they must also conform to federal safety requirements.

  • Page 123: Tire Placard/Label

    characteristics and climates. Traction - AA, A, B, C: The traction grades, from highest to lowest are: AA, A, B, and C. They represent the tires ability to stop on wet pavement as measured under con- trolled conditions on specified government test surfaces of asphalt and concrete.

  • Page 124: Steps For Determining Correct Load Limit

    The Elise should never be used to tow a trailer. Federal Motor Car Safety Standards require Lotus to in- clude the following verbatim statement in this handbook: Steps for Determining Correct Load Limit: 1) Locate the statement “The combined weight of...

  • Page 125: Tire Markings

    Transportation) followed by a two digit manufacturing plant code, a two digit tire size code, a three digit tire construction code, and a four digit date code for the week and year of production. ‘LTS’ : Indicates Lotus specific construction. oh_croft_InD.indd 123 20/05/2004 07:59:11...

  • Page 126: Tire Inflator Aerosol

    Uniform Tire Quality Grading Standard: Example; Tread- wear 60 Traction AA Temperature A. See page 120 Other tire markings are self explanatory. Tire Inflator Aerosol (if fitted) In order fully to exploit the benefits of light weight, and to maximise stowage space, the Elise has no provision for spare wheel carriage or lifting jack.
  • Page 127 TIRE INFLATOR AEROSOL ohs118 Directions for use of the aerosol: Before using, carefully read all the instructions on the canister, or on any literature accompanying the product. The following instructions ap- ply to the use of Holts Tireweld: 1. Remove the object causing the puncture, and position the wheel with the puncture site lowermost.

  • Page 128: Wheels

    Wheels Ensure that only original equipment, or Lotus approved wheel and tire combinations are fitted. After the car has been used on track, or in competition conditions, the wheels should be removed and thoroughly inspected for damage. WARNING: After striking a pothole or kerb, the wheels should be removed and the wheel and tire thoroughly inspected for damage.

  • Page 129: Wheel Replacement

    If the wheel bolts come loose after having been correctly fitted, the wheel and bolts should be replaced. If the wheel leaks air, have it replaced. See your Lotus dealer if any of these conditions should arise. Ensure that only Lotus approved wheels and wheel bolts are used.
  • Page 130 Use only the correct Lotus approved wheel bolts tightened to 77 lbf.ft (105 Nm).

  • Page 131: Electrical Battery

    ELECTRICAL BATTERY WARNING: POISON/DANGER - CAUSES SEVERE BURNS KEEP OUT OF REACH OF CHILDREN. • Contains sulphuric acid - avoid contact with skin, eyes or clothing. If in contact with skin or eyes; flush with copious amounts of water. Remove contaminated clothing. Seek immediate medical attention.
  • Page 132 Battery clamp ohs145 If the battery is to be disconnected, the following precautions should be taken: i) Ensure that all electrical loads (e.g. lights) are switched off. If the car is fitted with security coded audio equipment, check that the code is available for entering after battery reconnec- tion.

  • Page 133: Reconnecting The Battery

    Lotus Dealers. Starting difficulties may be encountered after an unattended period of 3 weeks. A battery conditioner is able to...
  • Page 134 charged. If, in an emergency, the car has to be ‘jump’ started, the subsequent conditions of car use may not allow for sufficient alternator charging of the battery to achieve a fully charged state. The battery should be trickle charged until 12.8 volts is recorded, which process may take 24 hours or longer.

  • Page 135: Jump Starting

    JUMP STARTING ohs14c ‘Jump’ Starting If the battery becomes discharged to the extent that the en- gine cannot be started, proprietary good quality ‘jumper cables’ may be used to connect with the battery of a second car in order to provide the energy necessary for starting. WARNING: It is most important that the correct procedure is fol- lowed in order to avoid damage to either car’s electrical...

  • Page 136: Electrical Accessories

    Owners should note that the only approved extras and modi- fications are those which are specified by Lotus and carried out by Lotus or by an authorised dealer. Neither Lotus Cars Ltd. or Lotus Cars Inc. accept any liability whatsoever for defects which arise from extras or modifications which are not approved by...

  • Page 137: Inertia Switch

    INERTIA SWITCH ohs137 WARNING: Inexpert modifications or additions to the electrical system could jeopardise safety. Inertia Switch The safety inertia switch is designed to operate on impact, typified by car collision, to switch off the fuel pump, and thus minimise any fire hazard. The central door locking will also be triggered to unlock the doors.
  • Page 138 MAIN FUSEBOX m254a WARNING: Replacing a fuse with one which has a higher rating may cause extensive damage to the electrical system and pos- sibly cause a fire. If a fuse of the correct rating is not avail- able, use one of a lower rating as a temporary measure. Fuse 1 Fuse 11 As viewed...

  • Page 139: Engine Compartment Fuses

    ENGINE BAY FUSES ohs136 Engine Compartment Fuses Fuses associated with the engine management system are contained in two 4-position fuse holders located at the front of the engine bay on the cabin bulkhead, adjacent to the engine ECM. To access the fuses, unclip rear edge of the cover. Fuse Rating Circuit Fuel pump...

  • Page 140: Footwell Sited Fuses

    Front Fusebox ‘C’ Viewed from beneath m248a Footwell Sited Fuses Four fuses are secured to the main wiring harness just ahead of the scuttle beam and accessible from the passenger footwell. Fuse Rating Circuit Interior fan Wiper motor 7.5A Audio key-in 7.5A A.C.

  • Page 141: Headlamp Alignment

    Headlamp Alignment The headlamps of your Elise were correctly adjusted during the manufacture of the car, and should only require subsequent adjustment if the headlamp assembly or front body is disturbed. Simply replacing the bulb will not affect alignment. Incorrectly adjusted headlamps can cause poor lighting performance or dazzle to oncoming traffic.
  • Page 142 HEADLAMP COVER UNIT SOCKET BOLTS ohs105a 3. If adjustment is required, the clear cover and mask must be removed from the body. From within the wheelarch, remove the access panel from the wheelarch liner to expose the headlamp cover retaining screws. Use the hexagonal key provided in the toolkit (in the rear pocket on the battery cover) to release the three socket head retaining screws and washers, and withdraw the cover assembly complete...
  • Page 143 Vertical adjuster Lateral adjuster High beam lamp Lateral adjuster Low beam lamp Vertical adjuster m257 To adjust the high beam laterally, adjust the dome headed screw at the upper inboard side of the lamp, accessed from behind the lamp. Turn clockwise to adjust the beam to the right.

  • Page 144: Bulb Replacement

    Low beam lamp High beam lamp Parking lamp bulb ohs107 BULB REPLACEMENT Headlamp Bulb Mounted in the front body are the two headlamp units, each of which houses a halogen projector type low beam lamp (upper), and a halogen high beam lamp (lower) including the sidelamp bulb.

  • Page 145: Front Turn Indicator Lamp Bulb

    RELEASING FRONT TURN LAMP ohs149 High beam bulb: Disconnect the two cables from the bulb, re- lease the spring wire clip, and withdraw the 55W H7 bulb. On re- fitting, note that the bulb is keyed to allow only one orientation. Parking lamp: Twist the bulb holder counterclockwise to release from the main beam lamp, and withdraw the bayonet fitting T4 W bulb.

  • Page 146: Side Repeater Lamp Bulb

    REAR LAMP CLUSTERS ohs110 Rear Lamp Cluster Bulbs Each pair of rear lamps is configured as follows: Outboard Lamp: Outboard annulus; Tail and turn lamp Central unit; Not used Inboard annulus; Turn lamp Inboard Lamp: Outboard annulus; Stop lamp Central unit; Reverse lamp Inboard annulus;...

  • Page 147: Interior Lamp Bulb

    INTERIOR LAMP BULB ohs127 Licence Plate Lamps To replace a bulb in a licence plate lamp, first remove the two screws securing the lamp, and withdraw. Replace the festoon bulb, and refit the lamp. Interior Lamp To withdraw the interior lamp from the rear bulkhead, first ease one end of the lamp from its aperture.

  • Page 148: Towing Eye

    TOWING EYE FITMENT ohs95 LIFTING AND TOWING Towing Eye A towing eye is stowed in the car tool kit, located in the battery cover rear pocket. When required, remove the protective bung (if fitted), and fit the towing eye to its anchorage point in the radiator air intake aperture, screwing fully into the tapped boss.

  • Page 149: Towing A Trailer

    Towing a Trailer WARNING: The Elise is not suitable for towing a trailer. Car Tie-Down When moving a car by transporter or trailer, the car should be secured only by chocking and strapping around the road wheels. Attaching restraints around suspension linkages or chassis or body components may cause damage.

  • Page 150: Lifting Your Car

    LIFTING POINTS ohs49 Lifting Your Car WARNING: • Using a lifting jack can be dangerous. If the car falls off the jack, you or others could be seriously injured or killed. NEVER get under a car when it is supported only by a jack.

  • Page 151: Fuel Tank Undershield

    C; Garage use with 4-point lift. Do not use if the diffuser panel is fitted. Beneath the outboard end of the chassis crossmember ahead of the rear wheelarches. Take care to position the jack between the fixing screws for the fuel tank bay perforated undershield.

  • Page 152: Accessories

    Accessories: Your dealer has genuine Lotus accessories that allow you to personalise your car. These accessories have been designed and approved for your car, and are covered by warranty.
  • Page 153 In addition, any modifications that decrease ground clearance beyond Lotus approval, increase the chance of undercarriage parts striking a kerb, speed bump, or other raised object, which could cause your airbags to deploy as well as damaging the chassis and body underside.

  • Page 154: Storing Your Elise

    Storing Your Elise If you intend to store your Elise for a prolonged period, con- sult your Lotus dealer who will be pleased to advise you. We recommend that the car is stored inside a secure garage. The following guidelines are provided for your information: •...

  • Page 155: Recommended Lubricants

    If Texaco/Havoline products are not available, an oil meeting the following specification should be used. NOTICE: Note that Lotus does not recommend the use of any oil additives and use of such additives may invalidate the terms of your car’s warranty.

  • Page 156: Transmission

    Track use, with repeated high rpm, wide throttle openings and high oil temperatures. For appropriate maintenance, dis- cusswith your Lotus dealer. Note that use of the car off road or in a competitive manner, including timed runs or laps, will invalidate warranty and require appropriate levels of expert car preparation and servicing.

  • Page 157: Technical Data

    TECHNICAL DATA Tires - Standard Type - std. Yokohama Neova AD07 - sport option Yokohama A048 Size - front - std. 175/55 R16 - sport option 195/50 R16 84W - rear 225/45 R17 90W Pressure (cold) - front - std. 180kPa (26 psi) - sport option 180kPa (26 psi)
  • Page 158 Unladen weight - total 912 kg inc. (heaviest) - front 344 kg ) full fuel - rear 568 kg ) tank Max. weight - total 1162 kg > incl. - front 441 kg > occupants - rear 721 kg > &...
  • Page 159 Geometry specification - Sport option: Mid-laden ride height (reference height for geometry check) - front 130 mm below front end of chassis siderail - rear 130 mm below rear end of chassis siderail Castor - optimum + 3.8° - tolerance range + 3.5° to + 4.1°; max.
  • Page 160 Camber - optimum - 1.8° - tolerance range - 1.6° to - 2.0° max.side/side 0.2° Alignment - optimum 1.5 mm toe-in each side - tolerance range 1.2 to 1.8 mm toe-in each side max.side/side 0.3 mm Electrical Light Bulbs Watt. Type Headlamps H1 &...
  • Page 161 Fuel requirement Unleaded Minimum octane 91 (RON+MON)/2 Fuel system Multi-point fully sequential fuel injection with Lotus T4 controller. Peak power (SAE DIN 70020) 190 bhp (141.7 kW) @ 7,800 rpm Peak torque (SAE DIN 70020) 138 lbf.ft (187 Nm) @...
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  • Page 163: Warranty Index

    Exclusions From Warranty Coverage ......164 Obligations of Owners ...........167 Exclusive Warranty ............168 Customer Assistance ............ 168 Lotus Federal Emission Control System Warranties ... 171 Emissions Defects Warranty .......... 171 Emissions Performance Warranty ........172 Required Maintenance ..........173 What is Not Covered ............174 Improper Maintenance and Use ........175...
  • Page 164 Lotus motor car sold by the Company or an authorised Lotus dealer* in the U.S.A., and each Lotus replacement part supplied by the Company or an authorised Lotus dealer* in the U.S.A., to be free from defects in material and workmanship under normal...
  • Page 165 4. EXTENT OF COMPANY OBLIGATIONS (a) LIMITED WARRANTY - Car. This warranty extends to each original and subsequent owner of a Lotus motor car within the warranty period expressed in Paragraph 1(a). The obligations of the Company under this warranty are limited...
  • Page 166 Provided, however, that: a) the Lotus car must be brought to an authorised Lotus dealer for inspection at least one time each year; and b) the Lotus car has been used and maintained in a normal and reasonable manner.
  • Page 167 cars imported into the USA which are not manufactured to a USA specification. (c) MAINTENANCE; SERVICE ITEMS; WEAR & TEAR. Maintenance services are not covered, these include (al- though this list is not exhaustive): i) maintenance services such as tune-ups, cleaning, polishing, lubrication, wheel balancing and alignment, brake, clutch, belt and other normal adjustments, ii) recharging or replacement of the battery where the car is...
  • Page 168 171 through 187. (h) Malfunctions, defects or damage caused by any non- Lotus part or accessory are not covered by this warranty. If a part which is covered by the Limited Warranty fails during the warranty period and in turn this failure causes a failure of a non-warranted part, then Lotus will consider replacing the non-warranted part.
  • Page 169 Company. n) Lotus cars are upholstered with premium quality leather specifically tanned and dyed for automotive use. As a natural material, leather ages in various ways and may, over time, exhibit signs of cracking, scuffing, shrinking, etc.
  • Page 170 8. CUSTOMER ASSISTANCE In order to obtain performance of any obligation under this Limited Warranty, bring the Lotus car to any authorised Lotus Dealer. Any such dealer is authorised to perform warranty obligations. If you are unhappy with work performed on your Lotus, speak first with the dealer’s Service Manager, and then,...
  • Page 171 Where either a state-run or private arbitration program is in effect, to the extent allowed be law, Lotus Cars USA requires that your lemon law claim first be brought before such program before you pursue other remedies.
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  • Page 173 ‘company’ car prior to delivery, on the date it is first placed into service. EMISSIONS DEFECTS WARRANTY Lotus Cars Ltd. (Lotus), warrants to the owner of any new, USA specification, Lotus Elise that:- 1) the car was designed, built and equipped so as to conform at the time of sale, with applicable requirements of the U.S.
  • Page 174 (including denial or the right to use the car) under local, State or Federal law, then Lotus shall remedy the non conformity at no cost to the owner by adjusting, repairing or replacing emissions related components as is necessary in order for the car to conform to the applicable emission standard.
  • Page 175 Lotus provided the car owner has taken steps to put the car back in a conforming condition in a timely manner or iii) the use of any uncertified part or non compliance with the...
  • Page 176 Lotus may deny an emission performance warranty claim on the basis of an uncertified replacement part used in the maintenance or repair of a car if Lotus presents evidence that the uncertified replacement part is either defective in materials or workmanship, or not equivalent from an emission standpoint to the original equipment part, and the owner is unable to rebut the evidence.
  • Page 177 Lotus, that the owner is able to perform the maintenance properly. d) The time/mileage interval for scheduled maintenance serv- ices shall be the service interval specified for that part in the...
  • Page 178 1. an owner is not able to comply with a request by Lotus for evidence pursuant to paragraph (c) of this section; or 2. notwithstanding the evidence presented pursuant to para-...
  • Page 179 1. Lotus will make a final decision on an emission performance warranty claim within a maximum time limit of 30 days from the time at which the car is initially presented for repair or within...
  • Page 180 Protection Agency, 401 ‘M’ Street, SW, Washington DC 20460 (attention: Warranty Claim). Violations of the Emis- sion Performance Warranty may also be reported to this office. Also contact Lotus Cars U.S.A. Inc., 2236 Northmont Parkway, Duluth, Georgia 30096. EMISSIONS WARRANTY PARTS LIST...
  • Page 181 fuel vapour pressure sensor Exhaust System exhaust manifold catalytic converter, heat shields, gaskets and fasteners* Engine Emission Control System Sensors electronic control module (ECM)* engine coolant temperature sensor (ECTS) air flow meter crankshaft sensor idle air control valve (IACV) wheel speed sensors throttle position sensor (TPS) knock sensor oxygen sensors...
  • Page 182 For 3 years or 50,000 miles (whichever first occurs): 1) If your car fails a Smog Check inspection, all necessary repairs and adjustments will be made by Lotus to ensure that your car passes the inspection. This is your emission control system PERFORMANCE WARRANTY.
  • Page 183 Lotus recommends that you retain all receipts covering maintenance on your car, but Lotus cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
  • Page 184 Federal Emissions warranty (see previous section). CALIFORNIA EMISSION CONTROL SYSTEM DEFECTS WARRANTY Lotus Cars Ltd. (Lotus) warrants to the owner of any new, USA specification, Lotus Elise, that the car was designed, built and equipped so as to conform with requirements of the California...
  • Page 185 In the case of an emergency, where an authorized Lotus dealer is not available, or a Lotus part is not available within 30 days; repairs may be performed at any available service establishment or by any individual using any replacement part.
  • Page 186 Lotus dealer. You are advised to perform all recommended maintenance or repairs on your new, USA specification, Lotus Elise. You are responsible for the performance of the required maintenance. Lotus will not deny a warranty claim solely because you have no record of maintenance;...
  • Page 187 CALIFORNIA EMISSIONS PERFORMANCE WARRANTY Lotus Cars Ltd. (Lotus) warrants to the owner of any new, USA specification, Lotus Elise, that if, during a period of 3 years or 50,000 miles, whichever first occurs, the car should fail to pass an Inspection/Maintenance test, for reasons other than those detailed on page 167 (‘What is not covered by the Emission...
  • Page 188 • Damage resulting from accident, acts of nature or other events beyond the control of Lotus. • The repair or replacement of warranted parts which are scheduled for replacement prior to 50,000 miles (such as spark plugs, filters) once these parts have been replaced at...
  • Page 189 CUSTOMER ASSISTANCE Lotus Cars Ltd. wishes to help assure that the Emission Control Systems Warranty is properly administered. In the event that you do not receive the warranty service to which you believe you are entitled under the Emission Control Systems Warranty, or if you need additional assistance or information concerning this warranty, you should contact: Lotus Cars U.S.A.

  • Page 190: Alphabetical Index

    INDEX Access Panels, front service ..........78 Accessories & Modifications, warnings ......150 Air Cleaner Element .............113 Air Conditioning ..............61 Airbag Safety System .............21 Alarm, car security ..............30 Alternator Belt ..............114 Anti-freeze/Corrosion Inhibitor ..........107 Anti-Lock Brake System (ABS) ..........67 Audio Equipment ..............
  • Page 191 Headlamp Flasher ..............58 Heating & Ventilation ..............61 Horn ..................60 Idle Speed ................73 Ignition Switch ............... 44 Immobiliser, engine ..............31 Inertia Switch ..............135 Instrument Illumination ............56 Interior Lamp ................41 Jacking Points, lifting you car ..........148 ‘Jump’...
  • Page 192 Steering Lock ................ 44 Storing Your Elise ..............152 Sun Visors ................41 Tachometer ................51 Technical Data ..............155 Tell Tale Lamps ..............46 Tie Down, car securing ............147 Towing Eye ................146 Trip Recorder ................. 53 Turn Indicators Switch ............58 Tires ..................115 Tire Inflator Aerosol ..............124 Tire Chains ................
  • Page 193 The Lotus Elise now proudly displays The Queen’s Award logo on the rear window. This logo symbolises the achieve- ments of Group Lotus over the last few years culminating in the company being given the Award in 2002 – the year of The Queen’s Golden Jubilee.
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