Lotus 2013 Exige S Service & Parts Manual
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Lotus 2013 Exige S Service & Parts Manual

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Updated 1st October 2013

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Summary of Contents for Lotus 2013 Exige S

  • Page 1 Updated 1st October 2013...
  • Page 2 FOREWORD This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice.
  • Page 3 H = 2017 N = China Code KH = Exige EU Build Type Engine Check Plant Brand Serial Number 1 = Std. H = Hethel S = 2GR-FE 257 kW Digit L = Lotus 2 = Proto. SCCGA11121HC7101234 Updated 24th January 2013...
  • Page 4 10.00 Body 14.00 Pedal Box & Fascia 10.01 Body: Front & Rear Clamshells & Fixings 14.01 Pedal Box, Pedals, Throttle Control 10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead 14.05 Fascia Structure & Supporting Hardware 10.04 Crash Structures 14.10 Instrument Cowling 10.09 Front Services Access Panels 15.00...
  • Page 5 34.01 Wheels, Tyres & Valves 18.00 Heating, Ventilation, Air Conditioning 40.00 Engine 18.01 Heater/ Air Conditioning Assemblies, Housings 18.03 AC Components, Pipes, Hoses 40.00 Engine Assemblies 18.05 Heater, Pipes, Hoses 40.01 Engine Block & Oil Pick up 18.07a AC Interior Blower Motor 40.01a Engine Mounts 18.09a...
  • Page 6 44.00 Fuel System 44.01 Fuel Tanks, Filler 44.03 Fuel Pump; Filter, Pipes 44.05 Charcoal Canister & Evaporative Loss System. 45.00 Exhaust 45.01 Exhaust System 45.05 Heatshields 46.00 Cooling 46.01 Engine Cooling System & Fan 46.02 Engine Cooling System 46.07 Single Oil Cooler System Engine 47.00 Transmission 47.01...
  • Page 7 22 21 27 26 10.01 Updated 27th february 2013...

  • Page 8: Table Of Contents

    Service Parts List Function Code 10.01 Body: Front & Rear Clamshells & Fixings Part Description Remarks Option Part Number Front Clamshell Assembly Primed A138B0100K Rear Clamshell Assembly Primed C138B0127K Rear Clamshell Assembly Primed Holes for soft top stay Roadster A138B0246J 'A' Panel Assembly Primed LH A138B4115K 'A' Panel Assembly Primed RH...
  • Page 9 Function Code 10.01 Body: Front & Rear Clamshells & Fixings Part Description Remarks Option Part Number Scrivet, panel radiator shroud A120W6848F Boot Access Panel See 1601 for insulation A132B0121F Bracket Wheelarch LH A138B4165F Bracket Wheelarch RH A138B4166F Screw, M6 x 16, hex. hd., clamshell fixing A075W1028Z Washer, flat, M6 x 18 x 1.0, clamshell fixing B082W4018F...
  • Page 10 Function Code 10.01 Body: Front & Rear Clamshells & Fixings Part Description Remarks Option Part Number Grommet Blanking 15.9mm, unused tailgate release cable A138W6011F hole Screw, M6 x 16, hex flg. hd. wheel arch bracket A132W5003F Blanking Patch, 20 mm dia A111V0206F Washer, flat, M8 x 25 x 1.5, clamshell fixing B075W4021F...
  • Page 11 See 10.04 10.02 Updated 17th August 2012...

  • Page 12: Updated 31St May

    Service Parts List Function Code 10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead Part Description Remarks Option Part Number Windscreen Frame Assembly Painted A138B0222K Gutter Windscreen B138B0080F Bodyside Assmbly Primed LH C138B4105K Bodyside Assmbly Primed RH C138B4106K Panel Rear Bulkhead B138B0095F Side Intake Assembly LH A138B4127K...
  • Page 13 10.04 Updated 1st July 2013...
  • Page 14 Service Parts List Function Code 10.04 Crash Structures Part Description Remarks Option Part Number Front Crash Structure Assembly B138B0058K Panel Assembly, front undershield A138B0226F Screw M6 x 12 hex flg A111E6007F Screw M5 x 16 hex A111W1163F Washer Flat 3/6 x 3/4 x16g B075W4009Z Speed Nut M5 B100W6372F...
  • Page 15 10.09 Updated 4th April 2013...
  • Page 16 Service Parts List Function Code 10.09 Front Services Access Panels Part Description Remarks Option Part Number Front Access Cover Primed B138B0097K Pin, access cover A138B0120F Grommet X036B6010F Latch, front access cover A132U6088F Bracket Assembly, access pin B138B0107F Grommet A138W6004F Shim A132U0340F Bracket, latch striker C138B0039F...
  • Page 17 Function Code 10.09 Front Services Access Panels Part Description Remarks Option Part Number Screw M4 x 20 pozi csk A100W5156F Shim, 1.5mm, mounting block to clamshell As req. A120B0323F Screw M8 x 25 btn cap A111W7175F Screw M6 x 35 btn cap s/s black A132W7004F Washer M6 x 15 x 1.5 s/s black A082W4133F...
  • Page 18 10.11 Updated 1st October 2013...
  • Page 19 Service Parts List Function Code 10.11 Tailgate & Release Mechanism Part Description Remarks Option Part Number Tailgate Assmbly Primed Holes for rear wing B138B0122K Tailgate Assmbly Primed Without holes for rear wing A138B0262S Latch Assembly, tailgate A082U6087F Cable, tailgate release LHD/RHD A138B0088F Plate, tailgate striker A138B0156F...
  • Page 20 Function Code 10.11 Tailgate & Release Mechanism Part Description Remarks Option Part Number Strut, tailgate With Wing A138B0165F Strut, tailgate Without Wing A138B0164F Rubber Buffer X046B6113Z Screw, M6 x 25, hex. flg. hd., tailgate stop A132W5014F Nut, flg. M6, tailgate stop A117W3180F Washer, flat, M6 x 18 x 1, tailgate stop B082W4018F...
  • Page 21 Function Code 10.11 Tailgate & Release Mechanism Part Description Remarks Option Part Number Fir Tree A116U0201F Double Sided Tape B075U6070V Bracket, slider protection A128U0027F Function Code: 10.11, Page: 3 Updated 1st October 2013...
  • Page 22 10.13 Updated 27th September 2012...
  • Page 23 Service Parts List Function Code 10.13 Engine Compartment, Cover, Latch Mechanism Part Description Remarks Option Part Number Engine bay panel Assembly, LH A138B0140F Engine bay panel Assembly, RH A138B0141F Bracket Assembly, engine bay panels B138B0138F Engine Cover Front C138E0014F Engine Cover Rear C138E0015F Engine Cover Bracket LH B138E0017F...
  • Page 24 Function Code 10.13 Engine Compartment, Cover, Latch Mechanism Part Description Remarks Option Part Number Screw M6 x 20 skt cap hd A138W5007F Function Code: 10.13, Page: 2 Updated 27th September 2012...
  • Page 25 25 13 14 11 12 9 10 11 10.15 Updated 27th february 2013...
  • Page 26 Service Parts List Function Code 10.15 Door Shells, Beams, Hinges Part Description Remarks Option Part Number Door Shell, LH A138B0192K Door Shell, RH A138B0197K Door Beam Assembly, LH A138B4175F Door Beam Assembly, RH A138B4176F Hinge, chassis to door beam A111U0055F Setscrew, M6 x 20, hex.
  • Page 27 Function Code 10.15 Door Shells, Beams, Hinges Part Description Remarks Option Part Number Support Plate, door check spring C111B0175F Bearing, door hinge A111U6025F Bush, door hinge A111U0057F Screw, M10 x 30, cap hd. A075W7030F Dust Cap, door hinge A111U6024F Door Stop Buffer Strip Cut to fit, 135mm, 2 off As req.
  • Page 28 Function Code 10.15 Door Shells, Beams, Hinges Part Description Remarks Option Part Number Nutplate, door to beam, lower Bonded inside doorshell A111B0081K Door Curtain, weather sealing Not illustrated A117U0152F Function Code: 10.15, Page: 3 Updated 27th february 2013...
  • Page 29 7 6 4 20 19 38/38a 10.17 Updated 31st May 2013...

  • Page 30: A075W1028Z

    Service Parts List Function Code 10.17 Door Latch Mechanism Part Description Remarks Option Part Number Vehicle Lock Set, door, boot, steering, fuel & 2 key blades (L-code) Order fuel cap & A120H0006F transmitter fob (see section 17.33a) Blanking Grommet, linkage access hole A082B6057F Nyloc Nut, M6, support bracket fix.
  • Page 31 Function Code 10.17 Door Latch Mechanism Part Description Remarks Option Part Number Shim, 4mm, door striker pin A111U0219F Front Collar, door striker pin A111U0138F Finisher, door striker pin A111U0137K Washer, striker A111U0136F Washer, flat, M12 x 24 x 1.6, door striker pin A075W4071F Striker Pin, door latch A111U6003F...
  • Page 32 Function Code 10.17 Door Latch Mechanism Part Description Remarks Option Part Number Spindle/Lever, door latch release, LH A116U0035F Spindle/Lever, door latch release, RH A116U0036F Rod, latch to release button A117U0003F Bush, lever/spindle assy. A111U6018F Door Pull, exterior, LH C117B0135F Door Pull, exterior, RH C117B0136F Screw, M4 x 16, csk, cap hd., exterior door pull fix.
  • Page 33 Sleeve, door release button A117H6005S Nut M5 A100W3113F Washer M5 A075W4011F Lock Lubricant 25ml A117U6019S Washer M5 Neoprene, reflector to door A082W4115F NOTE: For full information on all Lotus Security Sytems, see LSL483e Function Code: 10.17, Page: 4 Updated 1st October 2013...
  • Page 34 10.23 Updated 27th february 2013...
  • Page 35 Service Parts List Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Part Description Remarks Option Part Number Splitter Front flexible A138B0214F Reinfocement Plate, splitter front A138B0215F Screw M5 x18 skt hd flg A138W5001F Nut Speed Fix M5 B100W6372F Screw M6 x16 csk cap hd A082W7180F Wing Chord, painted A138B0104K...
  • Page 36 Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Part Description Remarks Option Part Number Screw M6 x 16 torx pan hd A117W2213F Decorative Washer M6 s/s A138B0112F Panel Undertray Flat LH A138B4137F Panel Undertray Flat RH A138B4138F Nut Captive M6 A117W6715F Rivet Pop A075W6068Z...
  • Page 37 10.25 Updated 1st September 2013...
  • Page 38 Service Parts List Function Code 10.25 Undertray & Diffuser Part Description Remarks Option Part Number Undertray Panel Assembly, rear C138U0002J Diffuser Finisher without reversing sensors holes A132U0616K Diffuser Finisher with reversing sensors holes A132U0639F Naca Duct A132U0167F Screw M8 x 14 hex flg hd A132W5012F Washer Flat M8 x 20 x 2.5 s/s A079W4019F...

  • Page 39: A132W5004F

    Function Code 10.25 Undertray & Diffuser Part Description Remarks Option Part Number Speed Nut M6 A117W6715F Screw M6 x 20 hex flg A132W5004F Screw M6 x 16 hex flg A918W5208F Screw M6 x 16 skt btn hd A122W5282F Washer M6 x 15 x 1.5 s/s blk A082W4133F Nut Nyloc M6 thin A907E6285F...
  • Page 40 10.31...
  • Page 41 Function Code 10.31 Towing Strut/ Hook Part Description Remarks Option Part Number Assembly Towing Front A138U0010F Setscrew M8 x 25 hex A120W1000F Washer M8 x 21 x 1.6 s/s blk A111W4159F Nutplate, bonded, upper towing strut Bonded to crash structure A120B0203F Nutplate, bonded, lower towing strut Bonded to crash structure...
  • Page 42 Part of item 5/6 11.01 Updated 24th January 2013...
  • Page 43 Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips Part Description Remarks Option Part Number Windscreen & Finisher Assembly A117B0094F Windscreen & Finisher Assembly, solar No green tinted band Option A128B0156F Door Glass Assembly, RH F116B0186F Door Glass Assembly, LH F116B0185F Rear Window, glass Bonded to bulkhead...
  • Page 44 18 3 18 13 11.02 Updated 4th April 2013...
  • Page 45 Service Parts List Function Code 11.02 Door Window Lift Mechanism Part Description Remarks Option Part Number Guide Rail, door glass, front, LH C116U0007F Guide Rail, door glass, front, RH C116U0006F Guide Rail, door glass, rear, RH D116U0004F Guide Rail, door glass, rear, LH D116U0005F Screw, No,8 x 0.75", flg.
  • Page 46 Function Code 11.02 Door Window Lift Mechanism Part Description Remarks Option Part Number Washer, flat, M6 x 15 x 1.5, studplate to mechanism A075W4015Z Plate, adjuster block to door rear A116B0437F Washer, flat,,M6 x 20 x 2.5 A075W4016F Downstop, door glass Not illustrated, bonded to door A116B0314F Tape, self adhesive, downstop to door...
  • Page 47 12.01 Updated 27th february 2013...
  • Page 48 Service Parts List Function Code 12.01 Wheelarch Liners Part Description Remarks Option Part Number Panel Front Wheelarch Liner LH A138B4015F Panel Front Wheelarch Liner RH A138B4016F Panel Rear Wheelarch Liner LH A138B4019F Panel Rear Wheelarch Liner RH A138B4020F Panel Headlamp Access LH A138B4017F Panel Headlamp Access RH A138B4018F...
  • Page 49 Function Code 12.01 Wheelarch Liners Part Description Remarks Option Part Number Washer M6 x 25 x 1.4 s/s black A082W4131F Fixing Fir Tree, rear wheelarch liner A116U0201F Edge Finisher A117B6010V Function Code: 12.01, Page: 2 Updated 27th february 2013...
  • Page 50 25 x 2 12.02...
  • Page 51 Service Parts List Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows Part Description Remarks Option Part Number Soft Top Roof Assembly, lined A138B0241F Trim Panel, cant rail, RH 3 off-set 'fir tree' fixings on panel D116V0004H Trim Panel, cant rail, LH 3 off-set 'fir tree' fixings on panel D116V0003H Weatherseal, RH...
  • Page 52 Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows Part Description Remarks Option Part Number Latch Assembly, front, LH B117B0155H Latch Assembly, rear, RH B117B0156H Latch Assembly, rear, LH B117B0157H Stay, soft top supporting B116V0095H Pocket, stay to rear window shroud A116B0182F Spacer, pocket to shroud If fitted...
  • Page 53 12.03 Updated 31st May 2013...
  • Page 54 Service Parts List Function Code 12.03 Grilles and Louvres Part Description Remarks Option Part Number Grille Front Centre Intake A138B0011F Grille Side intake Front LH A138B4025F Grille Side intake Front RH A138B4026F Grille Outlet A138B0010F Grille Outlet LH A138B4087F Grille Outlet RH A138B4088F Grille 'A' Panel Upper LH A138B4027F...
  • Page 55 Function Code 12.03 Grilles and Louvres Part Description Remarks Option Part Number Screw 50 x 10 torx flg s/s, grille front side A138W5000F Washer M6, grille frt ctr, side A120B0310F Screw M5 x 18, grill side intake A117W5277F Nut, self threading A121W3185F Screw no.8 x 3/8 pan pozi, grille outlet LH, RH A082W5187F...
  • Page 56 12.04 Updated 31st May 2013...
  • Page 57 Function Code 12.04 Roof Panel, Seals & Fixings Part Description Remarks Option Part Number Hard Top Roof Assembly Quote Lotus Paint Code with Painted, trimmed A138B0209J order Seal, hard top to side glass, LH A116V0249F Seal, hard top to side glass, RH...
  • Page 58 Function Code 12.04 Roof Panel, Seals & Fixings Part Description Remarks Option Part Number Sleeve, pin clamp to latch plate A117U0507F Bracket Assembly, clamp to hard top rear LH B116V0177F Bracket Assembly, clamp to hard top rear RH B116V0178F Hook Clamp, hard top rear, LH B116V0349J Hook Clamp, hard top rear, RH B116V0348J...
  • Page 59 12.05 Updated 1st July 2013...
  • Page 60 Service Parts List Function Code 12.05 Decals, Badges & Protective Film Part Description Remarks Option Part Number Nose Badge, Lotus logo A117U0170F Badge, L O T U S, 'raised chrome' letters On rear transom B124B0326F Badge 'S' A132U0608F Badge Exige, rear clam...
  • Page 61 Function Code 12.05 Decals, Badges & Protective Film Part Description Remarks Option Part Number Chip Protection, full sill wheelarch RH A138B4152H Chip Protection, front clamshell inner LH A138B4153H Chip Protection, front clamshell inner RH A138B4154H Chip Protection, door mirror LH A138B4167H Chip Protection, door mirror RH A138B4168H...
  • Page 62 12.07 Updated 4th April 2013...
  • Page 63 Service Parts List Function Code 12.07 Licence Plate Mountings Part Description Remarks Option Part Number Plinth Assembly, front license plate B138B0013F Plinth Assembly, front license plate Japan A138B0157F Plinth, rear license plate Unpainted Euro A138B0213F Bracket Assembly, rear license plate Japan A138B0155F Scrivet...
  • Page 64 12.09 Updated 1st July 2013...
  • Page 65 Service Parts List Function Code 12.09 Exterior Driving Mirrors Part Description Remarks Option Part Number Plinth Mirror Assembly LH, bonded Not painted A138U4013F Plinth Mirror Assembly RH, bonded Not painted A138U4014F Bellows, mirror to plinth A111U6032F Mirror Housing Not painted RH &...
  • Page 66 13.01...
  • Page 67 Service Parts List Function Code 13.01 Seat Runners Part Description Remarks Option Part Number Seat Runners, driver, RHD, LHD A120B0155F Seat Mounting Frame, passenger, RHD A120B0168F Seat Mounting Frame, passenger, LHD A120B0169F Screw, M8 x 20, cap hd., runner rear/mtg. frame front fix. A111W7130F Stop, seat runner A138V0324F...
  • Page 68 Roadster Coupe 13.02 Updated 1st May 2013...
  • Page 69 Service Parts List Function Code 13.02 Seat Assemblies, front Part Description Remarks Option Part Number Front Seat Assembly, base Black cloth A120V0508S Front Seat Assembly, base, heated Black cloth A138V0447S Front Seat Assembly, sport/premium Black stitching Black leather A138V0456S Front Seat Assembly, sport/premium, heated Black stitching Black leather A138V0457S...
  • Page 70 Function Code 13.02 Seat Assemblies, front Part Description Remarks Option Part Number Front Seat Assembly, premium Ivory white leather A138V0464S Front Seat Assembly, premium, heated Ivory white leather A138V0465S Front Seat Assembly, premium Cognac brown leather A138V0466S Front Seat Assembly, premium, heated Cognac brown leather A138V0467S Front Seat Assembly, premium...
  • Page 71 Function Code 13.02 Seat Assemblies, front Part Description Remarks Option Part Number Front Seat Assembly, sport, heated Quilted, Black stitching Suedetex/black leather A138V0485S Front Seat Assembly, sport Quilted, Red stitching Suedetex/black leather A138V0486S Front Seat Assembly, sport, heated Quilted, Red stitching Suedetex/black leather A138V0487S Front Seat Assembly, sport...
  • Page 72 13.27 Updated 6th June 2012...
  • Page 73 Service Parts List Function Code 13.27 Seat Belts, front Part Description Remarks Option Part Number Seat Belt Assembly, retractor, airbag, driver B121B0013F Seat Belt Assembly, retractor, airbag, passenger B121B0014F Buckle, seat belt Common A120B0026F Buckle, seat belt, switched With lead and connector Japan + airbag driver A120B0025F Spacer Block, belt to bracket...
  • Page 74 See 47.01 14.01 Updated 1st August 2013...
  • Page 75 Service Parts List Function Code 14.01 Pedal Box, Pedals, Throttle Control Part Description Remarks Option Part Number Assembly Pedal box LHD Includes clutch master cylinder A138J0105J Assembly Pedal box RHD Includes clutch master cylinder A138J0106J Bracket Pedal box A138J0023F Brake Shaft Fixing Plate A116J0042H Brake TMC Plate A138J0025F...
  • Page 76 Function Code 14.01 Pedal Box, Pedals, Throttle Control Part Description Remarks Option Part Number Clip, clevis pin retention A116Q6006H Pop Rivet A116W6654F Pedal Pad A120J0014H Bracket, clutch pedal potentiometer A138Q0015F Potentiometer, clutch A132J0107H Screw, M4 x 10, cap hd., potentiometer to bracket A126W5320F Pop Rivet, bracket to pedal box A132W6024F...
  • Page 77 Function Code 14.01 Pedal Box, Pedals, Throttle Control Part Description Remarks Option Part Number Passenger Footrest Assembly, LHD Includes velcro & foam B111A0102J Driver Footrest, RHD C120U0007F Driver Footrest, LHD Not illustrated, bonded to chassis A111A0104F Pop Rivet, footrest RHD to chassis A111W6613F Clevis Pin Bearing, pin to clutch pedal A138Q0018H...
  • Page 78 24 25 14.05 Updated 1st July 2013...
  • Page 79 Service Parts List Function Code 14.05 Fascia Structure & Supporting Hardware Part Description Remarks Option Part Number Fascia Top Panel B124U0124F Fascia Top Panel Black leather A138V0375S Fascia Top Panel Ash grey leather A138V0376S Fascia Top Panel Imperial blue leather A138V0377S Fascia Top Panel Venom red leather...
  • Page 80 Function Code 14.05 Fascia Structure & Supporting Hardware Part Description Remarks Option Part Number Screw, self tap., No. 8 x 3/4", lower cowl to bracket A075W5074Z Screw, self tap., No. 6 x 0.5", lower to upper cowl A075W5020Z Spirenut, No. 8, lower to upper cowl A075W6016Z Panel, heater control mounting, senosoft, black A138V0221F...
  • Page 81 Function Code 14.05 Fascia Structure & Supporting Hardware Part Description Remarks Option Part Number Mounting Bracket, column shroud, LH B121U0087F Mounting Bracket, column shroud, RH A121U0088F Chute, PAB aperture, LH B121U0141K Chute, PAB aperture, RH B121U0142K Captive Plastic Nut A120W3186F Radio Support Extrusion A121U0081F Bracket, radio support, rear...
  • Page 82 Function Code 14.05 Fascia Structure & Supporting Hardware Part Description Remarks Option Part Number Grille, demist, LH outer A121U0125H Grille, demist, LH inner A121U0127H Grille, demist, LH centre A121U0129H Grille, demist, RH centre A121U0130H Grille, demist, RH inner A121U0128H Grille, demist, RH outer A121U0126H Screw, self tap., No.
  • Page 83 14.10...
  • Page 84 Service Parts List Function Code 14.10 Instrument Cowling Part Description Remarks Option Part Number Instrument Cowling,, black paint A138V0217F Instrument Cowling Black leather A120V0363S Instrument Cowling Ash grey leather A138V0406S Instrument Cowling Imperial blue leather A138V0407S Instrument Cowling Venom red leather A138V0408S Instrument Cowling Cocoa brown leather...
  • Page 85 15.05...
  • Page 86 Function Code 15.05 Interior Driving Mirror & Sunvisors Part Description Remarks Option Part Number Sun Visor, driver, RHD C117V0710J Sun Visor, driver, LHD C117V0711J Sun Visor, passenger, RHD C117V0712J Sun Visor, passenger, LHD C117V0713J Pivot Pin, M8, sun visor A117U0468F Bracket, visor to header rail B117U0419F Nut, M8, Kaylock, visor to bracket...
  • Page 87 15.11 Updated 1st July 2013...
  • Page 88 Service Parts List Function Code 15.11 Interior Trim & Stowage Provision Part Description Remarks Option Part Number Rear Bulkhead Trim Panel, speakers A120B0384F Stowage Net Assembly Includes finisher plugs, Also fitted A117U6011F to battery cover Pop Rivet, net to panel A082W6512F Washer, flat, 1/8"...
  • Page 89 15.13 Updated 16th July 2012...
  • Page 90 Service Parts List Function Code 15.13 Front Door Trims Part Description Remarks Option Part Number Assembly Door Trim Panel LH Black stitching Black leather A138V4175S Assembly Door Trim Panel RH Black stitching Black leather A138V4176S Assembly Door Trim Panel LH Red stitching Black leather A138V4177S...
  • Page 91 Function Code 15.13 Front Door Trims Part Description Remarks Option Part Number Assembly Door Trim Panel LH Imperial blue leather A138V4193S Assembly Door Trim Panel RH Imperial blue leather A138V4194S Assembly Door Trim Panel LH Black stitching Suedetex A138V4195S Assembly Door Trim Panel RH Black stitching Suedetex A138V4196S...
  • Page 92 Function Code 15.13 Front Door Trims Part Description Remarks Option Part Number Assembly Door Trim Panel Insert RH Venom red leather A138V4214S Assembly Door Trim Panel Insert LH Cognac brown leather A138V4215S Assembly Door Trim Panel Insert RH Cognac brown leather A138V4216S Assembly Door Trim Panel Insert LH Cocoa brown leather...
  • Page 93 Function Code 15.13 Front Door Trims Part Description Remarks Option Part Number 02fz Assembly Door Trim Panel Insert LH Quilted Ash gray leather A138V4255S 02gz Assembly Door Trim Panel Insert RH Quilted Ash gray leather A138V4256S 02hz Assembly Door Trim Panel Insert LH Quilted Imperial blue leather A138V4257S...
  • Page 94 Function Code 15.13 Front Door Trims Part Description Remarks Option Part Number Trim Panel, interior door pull recess, RH Bonded to inner door Cognac brown leather A138V4136S Trim Panel, interior door pull recess, LH Bonded to inner door Cocoa brown leather A138V4137S Trim Panel, interior door pull recess, RH Bonded to inner door...
  • Page 95 Function Code 15.13 Front Door Trims Part Description Remarks Option Part Number 10cz Trim Panel, interior door pull recess, LH Bonded to inner door, silver Suedetex A138V4153S stitching 10dz Trim Panel, interior door pull recess, RH Bonded to inner door, silver Suedetex A138V4154S stitching...
  • Page 96 15.18 Updated 1st July 2013...
  • Page 97 Service Parts List Function Code 15.18 Interior Trim, Chassis Trim Panels Part Description Remarks Option Part Number Sill Trim Panel, LH, senosoft, black A138V4111F Sill Trim Panel, LH Black leather A138V4155S Sill Trim Panel, LH Ash grey leather A138V4157S Sill Trim Panel, LH Imperial blue leather A138V4159S Sill Trim Panel, LH...
  • Page 98 Function Code 15.18 Interior Trim, Chassis Trim Panels Part Description Remarks Option Part Number 'A' Post Trim Panel, RH, senosoft, black A138V4114F 'A' Post Trim Panel, RH Black leather A138V4166S 'A' Post Trim Panel, RH Ash grey leather A138V4168S 'A' Post Trim Panel, RH Imperial blue leather A138V4170S 'A' Post Trim Panel, RH...
  • Page 99 Function Code 15.18 Interior Trim, Chassis Trim Panels Part Description Remarks Option Part Number Switch Panel Housing, sport Ash grey leather A138V0416S Switch Panel Housing, sport Imperial blue leather A138V0417S Switch Panel Housing, sport Venom red leather A138V0418S Switch Panel Housing, sport Cocoa brown leather A138V0419S Grommet Blanking 35.9mm, unused USB hole...
  • Page 100 15.19 Updated 1st July 2013...
  • Page 101 Service Parts List Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Part Description Remarks Option Part Number Centre Console, LHD Includes gaiters Black leather A120V0427J Centre Console, RHD Includes gaiters Black leather A120V0428J Centre Console, LHD Includes gaiters Ivory white leather A120V4099S Centre Console, RHD Includes gaiters...
  • Page 102 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Part Description Remarks Option Part Number Centre Console, LHD Includes gaiters, Silver stitching Black leather A138V4227S Centre Console, RHD Includes gaiters, Silver stitching Back leather A138V4228S Centre Console, LHD Includes gaiters, Black stitching Suedetex A138V4229S Centre Console, RHD...
  • Page 103 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Part Description Remarks Option Part Number Pop Rivet, 'P' clip fix. A075W6087Z Edging Strip, harness protection 0.16M B075U6054V Tape, double sided, tunnel mount to floor B075U6070V 0.55M Screw, pan hd., torx, cover fix. A117F6001F Washer, flat, M4 x 9, cover fix.
  • Page 104 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Part Description Remarks Option Part Number Gaiter Gear Shift Venom red leather A138V0425S Gaiter Gear Shift Cognac brown leather A138V0426S Gaiter Gear Shift Cocoa brown leather A138V0427S Gaiter Gear Shift Ash gray leather A138V0428S Gaiter Gear Shift Imperial blue leather...
  • Page 105 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Part Description Remarks Option Part Number Gaiter Parking Brake Yellow stitching Suedetex A138V0445S Gaiter Parking Brake Silver stitching Suedetex A138V0446S Bracket, console rear to chassis A120U0028F Pop Rivet, bracket to chassis A111W6613F Screw, No.
  • Page 106 15.24...
  • Page 107 Service Parts List Function Code 15.24 Luggage Compartment Carpet Part Description Remarks Option Part Number Boot Carpet A138V0222F Function Code: 15.24, Page: 1 Updated 31st May 2013...
  • Page 108 14,15 14,15a 15.30 Updated 1st May 2013...
  • Page 109 Service Parts List Function Code 15.30 Carpeting & Mats Part Description Remarks Option Part Number Carpet Driver RH RHD A138V0275F Carpet Driver LH LHD A138V0285F Carpet Passenger LH RHD A138V0276F Carpet Passenger RH LHD A138V0286F Carpet Passenger footrest RHD A138V0277F Carpet Passenger footrest LHD A138V0571H Carpet Passenger bulkhead RHD...
  • Page 110 Function Code 15.30 Carpeting & Mats Part Description Remarks Option Part Number Front Floor Mat Passenger, RHD, base No emblem A120V0059K Front Floor Mat Passenger, LHD, premium With emblem A138V0291F Front Floor Mat Passenger, RHD, premium With emblem A138V0282F Carpet Fixing Upper long, black, male, footwell carpet A124V0054F Carpet Fixing Lower, black, female, footwell carpet A124V0055F...
  • Page 111 16.01 Updated 16th July 2012...
  • Page 112 Service Parts List Function Code 16.01 Passenger Compartment Sound Insulation Part Description Remarks Option Part Number NVH Foam Panel, bulkhead NVH pack A120V0003K Sheet Damping, bulkhead NVH pack A117V0511F Sheet Damping, footwell NVH pack A117B0558F Sheet Damping, seats NVH pack A116V0309F NVH Foam, steering column NVH pack...
  • Page 113 17.01 Updated 1st July 2013...
  • Page 114 Service Parts List Function Code 17.01 Harnesses, Leads Part Description Remarks Option Part Number Harness Main Manual D138M0001F Harness Engine V6 H132M0002F Harness Rear Euro B138M0004F Harness Tailgate B138M0003F Harness Battery See also 17.31 A138M0012F Harness Parking Aid B138M0028F Harness Courtesy Switch Jumper A138M0032F Harness Door E117M0118F...
  • Page 115 14-20 13-19 17.03 Updated 31st May 2013...
  • Page 116 Service Parts List Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Part Description Remarks Option Part Number Horn 'High ' Note A120B6076F Module, central door locking, PFK A132M0118F Inertia switch A082M6598F Switch Controller D117M0008F Screw, M5 x 16, pan hd. pozi. A082W5107F Washer, flat, M5 x 10 x 1.0 A075W4011Z...
  • Page 117 Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Part Description Remarks Option Part Number Fuse, 10A, red See Service Notes, section MP A082M6247F Fuse, 15A, light blue See Service Notes, section MP A082M6248F Fuse, 25A, clear See Service Notes, section MP A082M6250F Maxi Fuse 40A, orange See Service Notes, section MP...
  • Page 118 17.05 Updated 27th September 2012...
  • Page 119 Service Parts List Function Code 17.05 Interior Switches, Auxiliary Power Socket Part Description Remarks Option Part Number Column Switch, LH, indicators/dip/flash A100M6048F Column Switch, LH, indicators/dip/flash Cruise control A126M6010F Column Switch, RH, windscreen wipe/wash A100M6049F Switch, panel light dimmer/trip reset B117M0048F Switch, hazard A340M6016F...
  • Page 120 Function Code 17.05 Interior Switches, Auxiliary Power Socket Part Description Remarks Option Part Number Switch, sport multi position C138M0007F Ignition Switch Part of upper steering column A111M6108S Switch, exhaust valve A127M6008F Gasket, sport switch A138M0041F Function Code: 17.05, Page: 2 Updated 31st May 2013...
  • Page 121 Switch, oil pressure, see 40.15 Throttle Body, see 42.04 17.06 Updated 1st July 2013...
  • Page 122 Sensor, coolant temperature A132E6258S Gasket, coolant temperature sensor A120E6378S Meter, air intake flow A132E6482S Bracket ECU A138E0006F Electronic Control Module (ECM) Lotus programmed Special Order using LSL618, See LOTAC05544 TSB 2013/01 Label ECU 2GR 350 A138E0012F Binding Post, ECU bracket A089M6033F Nyloc Nut, M5, flg., ECU to bracket...
  • Page 123 17.07 Updated 1st May 2013...
  • Page 124 Service Parts List Function Code 17.07 Instruments, Tell Tales, & Displays Part Description Remarks Option Part Number Instrument Pack, MPH, Pack needs to be variant coded C121N0007F using TechCentre Instrument Pack, Km/h, Pack needs to be variant coded C121N0008F using TechCentre Nut, M4, pack to brackets A075W3019F Washer, flat, M4...
  • Page 125 17.11 Updated 24th January 2013...
  • Page 126 Service Parts List Function Code 17.11 Exterior Lamps, Except Headlamps Part Description Remarks Option Part Number Side Repeater, LH A138M4001F Side Repeater, RH A138M4002F Lamp, inner, rear fog, reverse, LED Grey body moulding B120M0035F Lamp, outer, tail. turn, stop/tail, LED Grey body moulding B120M0034F Nyloc Nut, M5, thin, lamp to body...
  • Page 127 17.13 Updated 27th february 2013...
  • Page 128 Service Parts List Function Code 17.13 Headlamps Part Description Remarks Option Part Number Headlamp Assembly, LH, RHD A120M4001F Headlamp Assembly, RH, RHD A120M4002F Headlamp Assembly, LH, LHD A120M4003F Headlamp Assembly, RH, LHD A120M4004F Access Cover, rubber, upper, dipped bulb Part not available separately Access Cover, rubber, lower, main bulb Part not available separately Bolt M6 x 14 hex flg, lamp retention...
  • Page 129 17.17...
  • Page 130 Function Code 17.17 Interior Lamps Part Description Remarks Option Part Number Interior Lamp A082M6644F Bulb, interior lamp, 5W Part of bulb & fuse kit LOTAC05345 Function Code: 17.17, Page: 1...
  • Page 131 17.21 Updated 31st May 2013...
  • Page 132 Service Parts List Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Part Description Remarks Option Part Number Wiper Drive Assembly, RHD A117M0104F Wiper Drive Assembly, LHD A117M0103F Wiper Arm/Blade Assembly B121B0057F Wiper Blade B120M0006H Flange Nut, M8 x 1.25, arm to spindle A111W3154F Screw, M8 x 20, cap hd., motor bracket to body A111W7141F...
  • Page 133 Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Part Description Remarks Option Part Number Bracket, washer bottle mounting A138B0173F Assembly Washer Fill System A138B0179F Bracket, wash fill system A138B0180F Clip, hose to wiper motor bracket A132U6128F Screw M5 x 16 hex flg A132W5016F Screw M6 X 16mm hex flg A132W5003F...
  • Page 134 17.27 Updated 31st May 2013...
  • Page 135 Service Parts List Function Code 17.27 In Car Entertainment Part Description Remarks Option Part Number Radio/CD Player, Alpine CDE-131R A138M6003F Radio/CD Player, Alpine CDE-171RR A138M6004F Speaker Kit, front, Alpine SPE-1002 A120M6022F Speaker Kit, rear, Alpine SPG-13C2 A120M6047F Antenna Cable A138M0009F Di Pole Antenna Cable A138M0008F Ipod Adaptor KCE 433i...
  • Page 136 See 15.11 17.31 Updated 1st July 2013...
  • Page 137 Service Parts List Function Code 17.31 Battery, Clamps, & Cables Part Description Remarks Option Part Number Battery, Varta 72Ah Blue Dynamic A132M6029F Battery Cover A138B0030F Battery Tray Bracket A138M0017F Battery Tray Fixing Plate A138M0019F Battery Clamp A138M0042F Battery Post, 3 stud On boot bulkhead A138M6001F Harness Battery...
  • Page 138 Function Code 17.31 Battery, Clamps, & Cables Part Description Remarks Option Part Number Cable, CDL power up (negative) (front services compartment), see B122M0012F also 17.01 Swivel Clip Tie Wrap, cable to heater pipe A082W6324F Swivel Clip, cable to heater pipe A082W5587F Tube, battery vent B132M0050F...
  • Page 139 17.33b Updated 1st May 2013...
  • Page 140 Service Parts List Function Code 17.33b Security Alarm System, PFK, 2008 MY Part Description Remarks Option Part Number Controller, PFK Includes 2 transmitter fobs A132M0117F Alarm Kit, PFK Includes CDL module B121M0050F Microwave Sensor, PFK A120M0047F Siren, PFK Includes bracket, fixings A132M6082F Transmitter Fob Programme transmitter using...
  • Page 141 Function Code 17.33b Security Alarm System, PFK, 2008 MY Part Description Remarks Option Part Number Pop rivet, domed, black, bracket to clamshell A082W6512F *NOTE: For full information on all Lotus Security Sytems, see LSL483e Function Code: 17.33b, Page: 2 Updated 1st October 2013...
  • Page 142 17.35 Updated 1st August 2013...
  • Page 143 Service Parts List Function Code 17.35 Other Electrical, SIR: Inflator Modules, DERM & Sensors Part Description Remarks Option Part Number Airbag Assembly, driver* Includes Lotus badge A121U0047F Rotary Contact Unit, SIR wheel* P/O wheel assy., see 32.05 A120M6010S Airbag Unit, passenger* A121U6066F...
  • Page 144 Option Part Number Captive Nut, bracket to dash panel A120W3186F *These parts can only be fitted by Lotus Dealers, who must complete and return the SIR registration card supplied with the part. Function Code: 17.35, Page: 2 Updated 1st July 2013...
  • Page 145 18.01 Updated 24th January 2013...
  • Page 146 Service Parts List Function Code 18.01 Heater/ Air Conditioning Assemblies, Housings Part Description Remarks Option Part Number Heater/AC Housing Assembly A120P0185F Actuator, heater/AC flaps A117M6052S Expansion Valve See 18.03 Cover, actuator A117P0158K Thermostat Unit A120P6012S Drive Belt, heater flap A117P6001S Screw, M6 x 20, hex.
  • Page 147 18.03 Updated 1st October 2013...
  • Page 148 Service Parts List Function Code 18.03 AC Components, Pipes, Hoses Part Description Remarks Option Part Number Condenser, Sanden A117P0042H Filter Drier, excluding trinary switch A120P6007F Bracket Filter Drier B120P0162F Bracket Stud Plate, filter drier A120P0163F Pipe Assembly, drier to condenser Includes no 6 'O' rings A138P0001F Pipe Assembly, drier to expansion valve RHD...
  • Page 149 Function Code 18.03 AC Components, Pipes, Hoses Part Description Remarks Option Part Number 'O' Ring, No 10, expansion valve to evaporator A082P6080F Screw, M5 x 40, cap hd. skt., valve to clamp A100W7081F Screw, M6 x 16, cap hd. skt., clamp to valve A075W7017F Clip Hose, 60-80mm A075L6044F...
  • Page 150 18.05 Updated 27th february 2013...
  • Page 151 Service Parts List Function Code 18.05 Heater, Pipes, Hoses Part Description Remarks Option Part Number Pipe, heater supply A138P0013F Hose, heater feed, RHD A117P0023F Hose, heater feed, LHD A117P0024F Pipe, heater return A138P0012F Hose, heater return, RHD A117P0021F Hose, heater return, LHD A117P0022F Hose Assembly, pump to heater See 46.01...
  • Page 152 18.07a Updated 24th January 2013...
  • Page 153 Service Parts List Function Code 18.07a AC Interior Blower Motor Part Description Remarks Option Part Number Blower & Motor Assembly B117P0163F Resistor Kit, blower motor A120P0148S Function Code: 18.07a, Page: 1 Updated 24th January 2013...
  • Page 154 1b,1c 1d,1e 1,1a 18.09a...
  • Page 155 Function Code 18.09a AC/Heater Driver Operated Controls Part Description Remarks Option Part Number Switch Panel Assembly, AC, heated seats, RHD Incl. temp, fan & dist. Switches AC cars A138P0021F Switch Panel Assembly, AC, heated seats, LHD Incl. temp, fan & dist. Switches AC cars A138P0022F Switch Panel Assembly, heater, RHD...
  • Page 156 18.12...
  • Page 157 Function Code 18.12 AC/Heater Air Distribution Plenum Part Description Remarks Option Part Number Air Distribution Plenum, LHD B117P0041F Air Distribution Plenum, RHD A117P0042F Actuator, distribution flaps A117M6052S Hose, heater to plenum, insulated A124P0025F Function Code: 18.12, Page: 1...
  • Page 158 18.13...
  • Page 159 Function Code 18.13 Air Trunking, Ducts & Ventilators Part Description Remarks Option Part Number Face Level Vent A117U6003F Retaining Ring, FLV A117P0086F Foam Seal, self adhesive, 10 x 6mm, FLV to adaptor 0.8m A100B0431V Deflector, footwell, RHD A120P0016F Deflector, footwell, LHD A120P0017F Duct, intermediate, FLV centre Includes foam gaskets...
  • Page 160 18.14...
  • Page 161 Service Parts List Function Code 18.14 AC Air Recirculation System Part Description Remarks Option Part Number Intake Duct, heater, LHD Heater cars A117P0134F Intake Duct, heater, RHD Heater cars A117P0135F Recirc. Air Plenum, LH, RHD Without aperture AC cars B117P0035F Recirc.
  • Page 162 19.01 Updated 27th february 2013...
  • Page 163 On intake manifold A132U0460F Label, child seat warning, RHD B124U0094F Label, child seat warning, LHD B124U0095F Label, hard top instruction directive B116V0185F Certificate of Conformity Contact Lotus Type Approval Not listed Function Code: 19.01, Page: 1 Updated 1st August 2013...
  • Page 164 19.03...
  • Page 165 Function Code 19.03 Owner's Handbooks & Service Notes Manuals Part Description Remarks Option Part Number Owner's Handbook, English Includes maintenance record E120T0324J Owner's Handbook, French Includes maintenance record E120T0324JF Owner's Handbook, German Includes maintenance record E120T0324JD Owner's Handbook, Italian Includes maintenance record E120T0324JI Owner's Handbook, Arabic Includes maintenance record...
  • Page 166 See 3103 30.01 Updated 24th January 2013...
  • Page 167 Service Parts List Function Code 30.01 Chassis, Subframes Part Description Remarks Option Part Number Partial body LHD heater A138A4075S Partial body RHD heater A138A4076S Partial body LHD A/C A138A4077S Partial body RHD A/C A138A4078S Assembly Rear Subframe C138A0078J Shim, subfrrame adaptor mounting A138A0093F Bolt M12 x 65 hex flg hd A116W5237F...
  • Page 168 Function Code 30.01 Chassis, Subframes Part Description Remarks Option Part Number Washer, flat, M8 x 16.6 x 1.4 A111W4164F Nyloc Nut, M8 A907E6284F Adapter, diffuser, shear panel 16mm hex A120A0183F Function Code: 30.01, Page: 2 Updated 31st May 2013...
  • Page 169 30.02 Updated 1st May 2013...
  • Page 170 Service Parts List Function Code 30.02 Seat Belt Mounting Frames, Stays Part Description Remarks Option Part Number SBAF Mounting Bracket Assembly LH A138A0025F SBAF Mounting Bracket Assembly RH A138A0026F Frame, seatbelt anchourage C117A0145F SBAF Stay Assembly LH A138A4009F SBAF Stay Assembly RH A138A4010F Bolt M10 x 30 hex flg A132W2004F...
  • Page 171 24 25 37 38 39 See 34.01 35 42 16 18 34 33 See 33.01 Updated 1st July 2013...
  • Page 172 Service Parts List Function Code 31.01 Front Suspension, Incl. Hubs Part Description Remarks Option Part Number Upright, front LH A116C0001F Upright, front RH A116C0002F Hub Unit A138C6000F Bolt M12 x 45 hex hd A116W2192F Steering Arm LH A138C4015F Steering Arm RH A138C4016F Washer Flat M12 x 24 x 2.5 A124W4197F...

  • Page 173: A111W4175F

    Function Code 31.01 Front Suspension, Incl. Hubs Part Description Remarks Option Part Number Road Spring Race, front A138C0019H Bolt, M10 x 55, hex. hd., damper bottom fix. A079W2057F Bush, suspension A116C0068F Bolt, M10 x 70, hex.flg hd., damper top fix. A138W2013F Washer M10 x 20.5 x 1.8 A075W4024F...
  • Page 174 Function Code 31.01 Front Suspension, Incl. Hubs Part Description Remarks Option Part Number Drop Link ARB A111C0063F Washer Flat M10, A075W4023F Nut Nyloc M10, A100W3112F Pivot Bolt, M10 x 85, hex. hd., wishbone lower A079W2063F Anti Roll Bar Front 21.5mm A138C0013F Mount Bracket ARB C138C0017F...
  • Page 175 Grooves B Level C Level 31.03 Updated 1st August 2013...
  • Page 176 Service Parts List Function Code 31.03 Rear Suspension, Incl. Hubs Part Description Remarks Option Part Number Assembly Wishbone Rear Upper A138D0001J Assembly Wishbone Rear Lower A138D0028F Droplink, ARB rear LH B132D4009F Droplink, ARB rear RH B132D4010F Upright Assembly Rear LH B138D4021F Upright Assembly Rear RH B138D4022F...
  • Page 177 Function Code 31.03 Rear Suspension, Incl. Hubs Part Description Remarks Option Part Number Assembly Damper Top Mount RH B138D4026H Isolator Spring B138D0027F Bracket Assembly Mounting, rear wishbone lower LH A138A4005F Bracket Assembly Mounting, rear wishbone lower RH A138A4006F Anti Roll Bar, rear 19mm A138D0083F Anti Roll Bar, rear 19.5 mm Roadster...
  • Page 178 Function Code 31.03 Rear Suspension, Incl. Hubs Part Description Remarks Option Part Number Bolt M12 x 85 hex flg. wishbone upper A132W2040F Nut M12 hex flg, wishbone upper A132W3010F Bolt M10 x 20 flg hd. ARB A132W5007F Nut M12 hex flg, droplink A132W3022F Screw M8 x 20 hex flg.
  • Page 179 32.01 Updated 1st October 2013...
  • Page 180 Service Parts List Function Code 32.01 Rack & Pinion, & Lower Column Part Description Remarks Option Part Number Steering Rack Assembly, RHD A117H0052F Steering Rack Assembly, LHD A117H0053F Gaiter, steering rack, non-pinion end A120H6004S Gaiter, steering rack, pinion end A120H6005S Lock Nut, M12 , track rod end to track rod A111W3124F Track Rod End/Ball Joint...
  • Page 181 Function Code 32.01 Rack & Pinion, & Lower Column Part Description Remarks Option Part Number Bracket SWA sensor RHD A138J4050F Bracket SWA sensor LHD A138J4049F Sensor, steering angle A132J0092F Screw M5 x 25 Socket hd cap, SWA collar A132W7001F Nut Spire No 8, sensor, steering angle A075W6016F Screw No 6 flg pozi, sensor, steering angle A075W5012F...
  • Page 182 15 10 See 17.05 See 17.05 32.05 Updated 1st October 2013...
  • Page 183 Service Parts List Function Code 32.05 Upper Column, Steering Wheel Part Description Remarks Option Part Number Steering Wheel Assembly, SIR Includes rotary connector A116U0085F Steering Wheel Assembly, SIR, black leather Includes rotary connector Premium trim A138V0013F Upper Steering Column Includes ign. switch/steering lock A117H6001F Bracket, switch module mounting A121H0001F...
  • Page 184 Function Code 32.05 Upper Column, Steering Wheel Part Description Remarks Option Part Number Washer, spring, M6 A075W4035F Shear Bolt, steering lock A111H6026S Lock Plate, steering wheel A111H6009F Function Code: 32.05, Page: 2 Updated 1st August 2013...
  • Page 185 33.01 Updated 4th April 2013...
  • Page 186 Service Parts List Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Part Description Remarks Option Part Number Brake Disc, front, cross-drilled, LH A138J0014F Brake Disc, front, 2 piece cross-drilled, LH Optional B138J4045F Brake Disc, front, cross-drilled, RH A138J0015F Brake Disc, front, 2 piece cross-drilled, RH Optional B138J4046F...
  • Page 187 Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Part Description Remarks Option Part Number Brake Caliper, rear, grey LH Includes pads A138J4035F Brake Caliper, rear, grey RH Includes pads A138J4036F Brake Caliper, rear, red LH Includes pads A138J4039F Brake Caliper, rear, red RH Includes pads A138J4040F...
  • Page 188 Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Part Description Remarks Option Part Number Dust Cap, bleed nipple A132J6058S Bolt M10 x 30 skt cap hd, caliper mount to upright A138W2005F Back Plate, parking brake B132J0134F Fastener, quarter turn, shoe retaining A132J6047F Spring, fastener to backplate A132J6048F...
  • Page 189 33.03 Updated 1st August 2013...
  • Page 190 Service Parts List Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Part Description Remarks Option Part Number Brake Servo and Master Cylinder Assembly A132J6004F Bracket, steering angle sensor, LHD A138J4049F Bracket, steering angle sensor, RHD A138J4050F Nut M8 hex flg., booster to spacer A111W3154F Spacer, brake servo RHD A138J0061F...
  • Page 191 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Part Description Remarks Option Part Number Brake Pipe Assembly, ABS to m/cylinder front RHD A138J0046F Brake Pipe Assembly, ABS to m/cylinder front LHD A138J0036F Brake Pipe Assembly, ABS to left front A120J0079F Brake Pipe assembly, ABS to left bodyside A138J0082F...
  • Page 192 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Part Description Remarks Option Part Number Pipe Clip A116W6661F Pipe Clip, 2 way A082W6547F Pipe Clip, 2 way A100J6044F Clip Swivel A082W6587F Clip Swivel A116W6656F Banjo Bolt + Washers P/O hose assembly B132J6006J Cable Tie, reservoir to bracket...
  • Page 193 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Part Description Remarks Option Part Number Pipe Clip, 2 way LHD 2 off, RHD 4 off A138W6020F As req. 'P' Clip, vacuum hose A111W6666F Clip Swivel, 6-10mm, brake hose A116W6656F Clip, wheel speed sensor A082W6325F...
  • Page 194 33.05 Updated 16th July 2012...
  • Page 195 Service Parts List Function Code 33.05 Parking Brake Mechanism Part Description Remarks Option Part Number Parking Brake Assembly, without hand grip A132J0147F Parking Brake Hand-Grip, alloy A117U0147F Cable, parking brake primary A120J0005H Cable Assembly, parking brake, secondary Includes equaliser A138J0034F 'R' Clip A075W6175F Screw, M8 x 25, hex.
  • Page 196 34.01 Updated 27th february 2013...
  • Page 197 Tyre Winter Front Pirelli 205 45 R17 Not iIllustrated A138G0006F Tyre Winter Rear Pirelli 235 40 R18 Not iIllustrated A138G0005F Wheel Centre Cover, Lotus logo A132G0011F Wheel Bolt, socket hd. A132G6002F Tyre Weld, repair canister A132G6000F Function Code: 34.01, Page: 1...
  • Page 198 Function Code 34.01 Wheels, Tyres & Valves Part Description Remarks Option Part Number Terry Clip, canister retaining A132U6085F Pop Rivet, clip to bootbox A085W6259F Security Wheelbolt Kit Incl. ID strip & instruction card* A132G0047F Adaptor, wheel bolt A117G0036F Tyre Valve/TPMS Transmitter Does not include item 12 A121G6000F Nut, conical seal, TPMS transmitter...
  • Page 199 40.00...
  • Page 200 Function Code 40.00 Engine Assemblies Part Description Remarks Option Part Number Engine Assembly, 2GR-FE, undressed A132E6097S Engine Short Block Assembly A132E6098S Function Code: 40.00, Page: 1...
  • Page 201 40.01...
  • Page 202 Function Code 40.01 Engine Block & Oil Pick up Part Description Remarks Option Part Number Cylinder Block Assembly A132E6144S Dowell Pin, block to idler bracket A132E6157S Dowell Pin, block - sump. engine mount, F/R covers A132E6155S Dowell Pin, block to cylinder heads A132E6156S Dowell, block to end plate A132E6158S...
  • Page 203 40.01a Updated 1st May 2013...
  • Page 204 Service Parts List Function Code 40.01a Engine Mounts Part Description Remarks Option Part Number Bracket, insulator to subframe LH B138A0016F Insulator/Bracket Assembly, engine mount rear To be confirmed A138F0024J Screw, M10 x 25, hex. flg. hd., bracket to subframe A132W5008F Engine Mount Assembly, front A138A0022F Screw, M8 x 20, hex.
  • Page 205 Function Code 40.01a Engine Mounts Part Description Remarks Option Part Number Bracket, isolator to transmission LH A132E6306S Bolt, hex. flg. hd., bracket to insulator LH A132F6016H Nut, flg., bracket to insulator LH A132F6017H Bolt, hex. flg. hd., bracket to insulator rear A132E6359S Bolt, hex.
  • Page 206 Function Code 40.01a Engine Mounts Part Description Remarks Option Part Number Bracket Insulator RH A138E0020K Nut M10, insulator to subframe B111W3151F Washer Flat M10 x 50 x 3, insulator to subframe A138E6006F Snubber, engine mount RH To be confirmed A138E0039F Insulator, engine mount snubber RH To be confirmed A138E6009F...
  • Page 207 1 includes items 2 to 22 40.02...
  • Page 208 Function Code 40.02 Gaskets & Sealants, Top Overhaul Set Part Description Remarks Option Part Number Gasket Set, top overhaul Includes items 2 to 22 A132E6100S Gasket, cylinder head, RH Also see 40.05 A132E6119S Gasket, cylinder head, LH Also see 40.05 A132E6120S Gasket, cam cover, RH Also see 40.07...
  • Page 209 Function Code 40.02 Gaskets & Sealants, Top Overhaul Set Part Description Remarks Option Part Number Oil Seal, valve stem, inlet Also see 40.05 A132E6464S Gasket, spark plug tube Not P/O gasket set, see 40.05 A132E6431S Function Code: 40.02, Page: 2...
  • Page 210 1 Includes items shown, plus items 2 to 22 in section 40.02 40.02a...
  • Page 211 Service Parts List Function Code 40.02a Gaskets & Sealants, Bottom Overhaul Set Part Description Remarks Option Part Number Gasket Set, engine overhaul* Includes items 2 to 11 A132E6099S Gasket Ring, thermostat Also see 40.13 A132E6253S 'O' Ring, special, by-pass water inlet housing Also see 46.01 A132E6252S Gasket, water outlet...
  • Page 212 40.03...
  • Page 213 Function Code 40.03 Sump Assembly Part Description Remarks Option Part Number Sump Assembly, upper A132E6168S Sump Assembly, lower A132E6169S Baffle, sump A132E6170S 'O' Ring, sump upper to block A132E6171S Sump Plug A132E6175S Gasket, sump plug A120E6461S Bolt, flg. hd., lower to upper sump A132E6456S Stud, upper to lower sump A132E6174S...
  • Page 214 40.05 Updated 27th September 2012...
  • Page 215 Service Parts List Function Code 40.05 Cylinder Head , Valves, Springs Part Description Remarks Option Part Number Cylinder Head Assembly, RH A132E6101S Cylinder Head Assembly, LH A132E6110S Camshaft Housing, RH Includes bearing caps A132E6111S Camshaft Housing, LH Includes bearing caps A132E6114S Valve Seat, inlet A132E6102S...
  • Page 216 Function Code 40.05 Cylinder Head , Valves, Springs Part Description Remarks Option Part Number Valve Guide, exhaust, + 0.05mm A132E6405S Valve Guide, exhaust, standard A132E6404S Valve Guide, inlet, O/S 0.05 A132E6403S Plug, straight screw plug, no.2, cyl.head front A132E6105S Gasket, straight screw plug no.2, cyl. head front A132E6108S Plug, straight screw plug, no.1, cyl.
  • Page 217 Function Code 40.05 Cylinder Head , Valves, Springs Part Description Remarks Option Part Number Oil Pipe No. 1, oil control valve, LH A132E6241S Banjo Bolt, oil pipe A132E6242S Gasket, union bolt, oil pipe, upper A132E6243S Gasket, union bolt, oil pipe, lower A132E6244S Stud, exhaust manifold to head Also see 40.21...
  • Page 218 See 40.08 40.07 Updated 1st October 2013...
  • Page 219 Service Parts List Function Code 40.07 Camshafts, Tappets, Cam Cover Part Description Remarks Option Part Number Camshaft, no. 1, inlet, RH Includes dowel pin A132E6200S Camshaft, no. 2, exhaust, RH Includes dowel pin A132E6201S Camshaft, no. 3, inlet, LH Includes dowel pin A132E6203S Camshaft, no.
  • Page 220 Function Code 40.07 Camshafts, Tappets, Cam Cover Part Description Remarks Option Part Number Ventilation hose A138E0031K Hose Clip, ventilation hose to valve A138W6021F Hose Clip, ventilation hose No. 2, RH bank Wire type A132E6374S Spigot, LH bank A138E0028F Valve Assy., cam timing control, LH bank 2, intake Includes 'O' ring A132E6235S Valve Assy., cam timing control, LH bank 2, exhaust...
  • Page 221 40.08...
  • Page 222 Function Code 40.08 Camshaft Drive Chain & Sprockets Part Description Remarks Option Part Number Gear Assembly, camshaft timing inlet A132E6205S Gear Assembly, camshaft timing exhaust A132E6206S Sprocket, crankshaft A132E6207S Idler Sprocket Assembly A132E6208S Bush, idler sprocket Includes dowel pin A132E6209S Bolt, skt.
  • Page 223 Function Code 40.08 Camshaft Drive Chain & Sprockets Part Description Remarks Option Part Number Bolt, hex. flg. hd., cover assy., to block A132E6140S Bolt, hex. flg. hd., cover assy., to block A132E6141S Bolt, hex. flg. hd., cover assy., to block A132E6470S Bolt, hex.
  • Page 224 40.09...
  • Page 225 Function Code 40.09 Pistons, Con-rods, Liners Part Description Remarks Option Part Number Piston Assembly Includes gudgeon pin, circlips A132E6400S Circlip, gudgeon pin retaining A132E6192S Piston Ring Set A132E6193S Connecting Rod A132E6194S Bolt, hex. flg. hd., cap to rod A132E6195S Con-rod Bearing Set, (size 1) A132E6440S Con-rod Bearing Set, (size 2) A132E6491S...
  • Page 226 40.11 Updated 31st May 2013...
  • Page 227 Service Parts List Function Code 40.11 Crankshaft, Bearings, Flywheel Part Description Remarks Option Part Number Crankshaft Includes, Woodruff keys, item 2 A132E6196S Woodruff Key, crankshaft to pulley & sprocket A132E6197S Sprocket, timing chain drive A132E6207S Pulley, auxiliary belt drive A132E6198S Bolt, with washer, pulley to crankshaft A132E6199S Bearing Set, crankshaft No.
  • Page 228 Function Code 40.11 Crankshaft, Bearings, Flywheel Part Description Remarks Option Part Number Bolt, hex. flg. hd., flex plate to flywheel A132E6368S Bolt, hex. flg. hd., flywheel & flex plate to crankshaft A132E6356S Oil Seal, crankshaft front Also see 40.02a A132E6138S Oil Seal, crankshaft, rear Also see 40.02a A132E6162S...
  • Page 229 40.13...
  • Page 230 Function Code 40.13 Water Pump Assembly, Thermostat Part Description Remarks Option Part Number Thermostat A132E6255S Thermostat Housing, water inlet A120E6314S Water Inlet A132E6250S Gasket Ring, thermostat A132E6253S Drain Cock Assembly A132E6254S Stud, water inlet to thermostat housing A132E6256S Nut, flange, water inlet & engine to thermostat housing A132E6473S Bolt, flg.
  • Page 231 40.15...
  • Page 232 Function Code 40.15 Lubrication System Part Description Remarks Option Part Number Oil Pump Housing Assembly Incl. pressure relief valve, & studs A132E6411S Oil Pump A132E6410S Cap, pressure relief valve A132E6412S Spring, pressure relief valve A120E6433S Plug, pressure relief valve A132E6413S Gasket, oil pump housing A132E6137S Stud, oil pump housing...
  • Page 233 Function Code 40.15 Lubrication System Part Description Remarks Option Part Number 'O' Ring, plug to housing P/O filter kit A132E6475S Switch, oil pressure A132E6297S Function Code: 40.15, Page: 2...
  • Page 234 40.17...
  • Page 235 Function Code 40.17 Ignition System, Spark plugs & Plug Top Coils Part Description Remarks Option Part Number Ignition Coil A132E6279S Spark Plug A132E6503F Bolt, flg. hd., ignition coil retention A132E6423S Function Code: 40.17, Page: 1...
  • Page 236 40.19...
  • Page 237 Function Code 40.19 Alternator and Starter Motor Part Description Remarks Option Part Number Alternator A132E6333S Starter motor A132E0014K Bracket, alternator A132E6309S Bolt, hex. flg. hd., alternator, upper fixing A132E6266S Bolt, hex. flg. hd., alternator, lower fixing A132E6470S Bolt, hex. flg. hd., alternator bracket A132E6025H Adaptor, starter motor A132F0013F...
  • Page 238 40.21...
  • Page 239 Function Code 40.21 Exhaust Manifold Part Description Remarks Option Part Number Exhaust Manifold Assy, LH A132E6315S Exhaust Manifold Assy, RH Includes primary heat shield A132E6316S Gasket, exhaust manifold assy to head A132E6318S Stud, exhaust manifold to head A132E6117S Nut, flange exhaust manifold to head A132E6394S Stay, exhaust manifold no.
  • Page 240 40.23...
  • Page 241 Service Parts List Function Code 40.23 AC Compressor Part Description Remarks Option Part Number AC Compressor Not including clutch/pulley A132E6349S assembly Clutch Assembly, AC compressor A132E6351S Shim Kit, magnetic clutch A120E6493S Circlip, clutch A132E6354S Shaped Circlip, clutch A132E6353S Bolt, hex. flg. hd., AC compressor clutch A120E6484S Bolt, hex.
  • Page 242 See 40.19 41.03 Updated 4th April 2013...
  • Page 243 Service Parts List Function Code 41.03 Auxiliary Drive Belts & Pulleys Part Description Remarks Option Part Number Drive Belt B138E0001F Pulley, crankshaft Also see 40.11 A132E6198S Bolt, hex. flg. hd., crankshaft pulley Also see 40.11 A132E6199S Pulley/Clutch Assy, AC pump Also see 40.23 A132E6351S Bolt, hex.
  • Page 244 Function Code 41.03 Auxiliary Drive Belts & Pulleys Part Description Remarks Option Part Number Pulley, idler internal 52.5mm A132E6515S Screw M10 x 50, button hd cap A132W5042F Screw M10 x 50, skt hd cap A132W5043F Washer, pulley transfer A132W4006F Pulley, idler internal 52 mm, nut mount A138E6010S Nut idler mounting A138E6011S...
  • Page 245 See 17.06 42.01 Updated 1st August 2013...
  • Page 246 Service Parts List Function Code 42.01 Airboxes, Trunking & Air Filters Part Description Remarks Option Part Number Airbox Case Assembly A132E6481S Airbox Case Assembly, upper P/O item 1 A132E6323S Air Filter A132E6324S Hose Intake, supercharger A132E6507F Valve, vacuum switching, intake by-pass A132E6322S Adaptor, airbox bypass B132E0028F...
  • Page 247 Function Code 42.01 Airboxes, Trunking & Air Filters Part Description Remarks Option Part Number Screw, M6 x 14, hex. flg hd. bracket mounting A116W5233F Screw, M6 x 20, hex. flg hd. pump clamping A132W5004F Function Code: 42.01, Page: 2 Updated 1st August 2013...
  • Page 248 42.04...
  • Page 249 Function Code 42.04 Throttle Body, Mechanism & IAC Valve Part Description Remarks Option Part Number Throttle Body A132E6327S Gasket, throttle body to intake plenum A132E6454S Bolt, throttle body to intake plenum A132E6379S Function Code: 42.04, Page: 1...
  • Page 250 42.05...
  • Page 251 Function Code 42.05 Fuel Injection System Part Description Remarks Option Part Number Fuel Rail Assembly Includes 6,7,8 A132E6286S Fuel Injector, high flow Includes 'O' ring A132E6498H 'O' Ring, injector to rail A132E6460S Insulator, injector A132E6285S Bolt, hex. flg. hd., rail to engine A132E6287S Fuel Pressure Valve Includes 'O' ring...
  • Page 252 42.09 Updated 21st November 2012...
  • Page 253 Service Parts List Function Code 42.09 Supercharger Part Description Remarks Option Part Number Supercharger Assembly B138E6004F Gasket, inlet manifold LH A132E6276S Gasket, inlet manifold RH A132E6275S Nut, flange, supercharger to head A132E6474S Bolt/Washer, socket cap hd, supercharger to head A132E6363S Bracket A138E0021K Bolt, hex flg hd...
  • Page 254 43.03 Updated 4th April 2013...
  • Page 255 Service Parts List Function Code 43.03 Vacuum System, Hoses, Pipes & Fittings Part Description Remarks Option Part Number Solenoid Valve, exhaust flap A132S6014F Screw M5 x 16 hex flg A132W5016F Hose Vacuum, airbox to soleniod B138S0033F Hose Vacuum, valve to pipe Cut to length A121E0008F Pipe, vacuum exhaust valve...
  • Page 256 Function Code 43.03 Vacuum System, Hoses, Pipes & Fittings Part Description Remarks Option Part Number Screw M6 x 25, hex flg A132W5014F Screw M6 x 20, hex flg A132W5004F Function Code: 43.03, Page: 2 Updated 31st May 2013...
  • Page 257 44.01 Updated 27th february 2013...
  • Page 258 Service Parts List Function Code 44.01 Fuel Tanks, Filler Part Description Remarks Option Part Number Fuel Tank A120L0004H Bracket, fuel tank support, RH B120L0040F Bracket, fuel tank support, LH B120L0041F Isolating Strip, tank brackets A120L0047F Foam Support, tank sides B120L0028F Restraint Foam A120L0053F Foam Block, fuel tank retention, upper...
  • Page 259 Function Code 44.01 Fuel Tanks, Filler Part Description Remarks Option Part Number Screw, M5 x 25, skt, csk hd S/S., filler neck to clamshell A121W7214F Screw, M5 x 10, skt. cap hd., S/S, ring to filler neck A117L6032F Earth Braid, filler neck A079M4094F Nyloc Nut, M5, braid to filler neck A100W3113F...
  • Page 260 44.03 Updated 1st October 2013...
  • Page 261 Service Parts List Function Code 44.03 Fuel Pump; Filter, Pipes Part Description Remarks Option Part Number Top Plate, fuel pump module A120L6008S Base Filter, fuel pump module A120L6007S Seal, fuel pump A120L6009S Regulator, fuel pressure A132E6339S 'O' Ring, fuel pressure regulator A132E6340S Sensor, vapour pressure A132L6027F...
  • Page 262 Function Code 44.03 Fuel Pump; Filter, Pipes Part Description Remarks Option Part Number Spacer Ring, fuel pump B121L0031H Nyloc Nut, M6, pump to tank A120L0014H Access Panel, fuel pump connections A120L0046F Screw, panel to chassis A111W7117F Function Code: 44.03, Page: 2 Updated 1st October 2013...
  • Page 263 44.05...
  • Page 264 Function Code 44.05 Charcoal Canister & Evaporative Loss System. Part Description Remarks Option Part Number Mounting Bracket Assembly, fuel evap. Canister B138L0001F Fuel Evaporator Canister Assembly A138L0002F Fuel Feed Pipe Assembly A138L0014F Pipe Assembly, tank to quick connector A138L0015F Pipe Bracket Assmbly, cannister to manifold A138L0028F Hose, fuel vapour feed no.2 A132L6008F...
  • Page 265 Function Code 44.05 Charcoal Canister & Evaporative Loss System. Part Description Remarks Option Part Number Swivel Clip Tie Wrap A082W6324F Swivel Clip A082W6587F Pipe Clip 10-14 A128W6831F Grommet A138L0016H Cable Clip A132W6047F Pop Rivet, brackets to boot bulkhead A089W6297F Function Code: 44.05, Page: 2...
  • Page 266 45.01...
  • Page 267 Service Parts List Function Code 45.01 Exhaust System Part Description Remarks Option Part Number Silencer Assembly A132S0180F Pipe Assembly Exhaust, downpipe to sliencer A138S0034F Downpipe A132S0110F Bracket, catalyst to hanger A132S0121F Nut, M8, lock, copper coated, downpipe to catalyst A132W3014F Gasket, downpipe to manifold A132E6039S Torca Clamp, pipe assy to silencer...
  • Page 268 45.05 Updated 1st July 2013...
  • Page 269 Service Parts List Function Code 45.05 Heatshields Part Description Remarks Option Part Number Heatshield Assembly, rear engine mount C132S0011F Heatshield Assembly, driveshaft bearing B132S0084 Heatshield Assembly, alternator B132S0095F Heatshield Assembly, front catalyst A138S0049F Heatshield Assembly, silencer B138S0025F Heatshield Assembly, vent duct B138S0015F Heatshield Assembly, bootbox front A138S0003F...
  • Page 270 Function Code 45.05 Heatshields Part Description Remarks Option Part Number Pop Rivet A111W6614F Washer Flat M5 x 25 x 1.4 black A082W4098 Nut M8 hex flg A132W3006F Setscrew M10 x 50 hex hd A132W2045F Nut M10 hex flg A132W3007F Bolt M6 x 14 hex flg A116W5233F Screw M8 x 25 hex flg A132W5006F...
  • Page 271 Function Code 45.05 Heatshields Part Description Remarks Option Part Number Spacer A907E0696K 'P' Clip A132W6090F Cable Tie, gear cable heatshield A075W6038F Heatshield, exhaust manifold, LH* A132E6317S Flange bolt/washer, exhaust manifold heatshield, LH A132E6390S *RH heatshield supplied with manifold Function Code: 45.05, Page: 3 Updated 1st July 2013...
  • Page 272 28/29 46.01 Updated 16th January 2013...
  • Page 273 Service Parts List Function Code 46.01 Engine Cooling System & Fan Part Description Remarks Option Part Number Panel Radiator Surround D138B0008F Radiator Assembly C117K0021F Radiator Cooling Fan A111M6070F Bracket, fans to radiator A117K0025F Hose, radiator front RH A138K0047F Hose Inlet, frt cnr lwr A138K0003F Hose, frt cnr lwr to cenral radiator A138K0004F...

  • Page 274: A111W1163F

    Function Code 46.01 Engine Cooling System & Fan Part Description Remarks Option Part Number Plate Centre, radiator mounting A138K0027F Bracket Assembly, rear radiator mounting A138K0028F Grommet, pipe through chassis front, LH A111K6006F Grommet, pipe through chassis front, RH A082L6159Z Seal, pipe to chassis A111A0033F Clamp Hose, 40mm A116K6015F...

  • Page 275: A120W6848F

    Function Code 46.01 Engine Cooling System & Fan Part Description Remarks Option Part Number Duct Centre Cooler Lower A138B0047F Scrivet, panel radiator shroud/ centre duct A120W6848F Rivet, centre duct A132W6024F Washer M4, centre duct A082W4099F Nut Nyloc M6, duct side cooler A075W3009F Washer flat, 6 x 15 x 1.5, duct side cooler A075W4015Z...
  • Page 276 See 42.01 Chassis pipe Chassis pipe 46.02 Updated 4th April 2013...
  • Page 277 Service Parts List Function Code 46.02 Engine Cooling System Part Description Remarks Option Part Number Hose Inlet A138K0017F Hose Outlet A138K0018F Assembly Hose, recic pump A132P0004F Hose Feed, heater to recirc pump Also see 18.05 B138P0017F Hose Return, heater to engine Also see 18.05 A138P0009F Recirculation Pump...
  • Page 278 Function Code 46.02 Engine Cooling System Part Description Remarks Option Part Number Hose, water by-pass No.2, outlet to throttle body A132E6311S Hose, water by-pass No.3, throttle body to water inlet pipe A132E6268S Hose, water by-pass No.1, water outlet to water inlet A132E6267S Pipe Assembly, water inlet A132E6269S...
  • Page 279 15,16 46.07 Updated 31st May 2013...
  • Page 280 Service Parts List Function Code 46.07 Single Oil Cooler System Engine Part Description Remarks Option Part Number Radiator Assembly, oil cooler A138K0002F Bracket Side Cooler Mounting A138B4092F Hose Assembly Return Front. oil cooler A138K0030F Hose Assembly Return. oil cooler A138K0034F Hose Assembly Return Rear.

  • Page 281: A132W5006F

    Function Code 46.07 Single Oil Cooler System Engine Part Description Remarks Option Part Number Nut M8, side cooler bracket A075W3021Z Screw M5 x 16, hex s/s, side cooler bracket A111W1163F Washer Flat 3/16 x 3/4 x16g, side cooler bracket B075W4009Z Speed Clip M5, side cooler bracket B100W6372F Housing...
  • Page 282 47.01 Updated 1st July 2013...
  • Page 283 Service Parts List Function Code 47.01 Clutch & Release Mechanism Part Description Remarks Option Part Number Clutch Master Cylinder A120Q0007H Quick Connector, pipe to master cylinder A116Q6001F Pipe, clutch, front, RHD A138Q0010F Pipe, clutch, front, LHD A138Q0011F Grommet, front pipe A075U6043Z Clutch Hose Assembly, side to damper B138Q0005F...
  • Page 284 Function Code 47.01 Clutch & Release Mechanism Part Description Remarks Option Part Number Bleed Plug, slave cylinder A120Q6015S Cap, bleed plug A120Q6014S Clip Oetiker A124W6818F Pop Rivet A111W6613F Swivel Clip A082W6587F Swivel Clip A116W6656F Cable Tie Fir tree Clip A116K6020F Damper, clutch actuation A132Q0021F Bracket, damper mounting...
  • Page 285 47.03...
  • Page 286 Service Parts List Function Code 47.03 Transmission Assembly Part Description Remarks Option Part Number Transmission Assembly, manual 6 speed, sports ratios Includes Items B132F0059K 8,9,12,13,14,15,16,18,19 from 47.01 Transaxle Casing A132F6038S Transmission Casing A132F6045S Adaptor Plate, engine to transmission A132F0012F Cover, flywheel housing lower A132E6300S Bolt, hex.
  • Page 287 Function Code 47.03 Transmission Assembly Part Description Remarks Option Part Number Bolt, hex. flg. hd., transmission casing to transaxle casing A120F6032S Switch, reverse lamp A132F6132S Bolt, hex. flg. hd., A132F6136S Washer, flat A132F6169S Oil Seal, input shaft A132F6144S Plug, transmission casing A132F6147S Dowel, transmission casing to transaxle casing A120E6196S...
  • Page 288 47.05 Updated 1st August 2013...

  • Page 289: B075W4021F

    Service Parts List Function Code 47.05 Gearchange Mechanism, External Part Description Remarks Option Part Number Gearshift/Parking Brake Assembly, RHD Includes Cables A138F4004F Gearshift/Parking Brake Assembly, LHD Includes Cables A138F4003F Cable, crossgate Items 22 to 27 not included, A138F0010F headshield see 45.05 Cable, select Items 22 to 27 not included, A138F0011F...
  • Page 290 Function Code 47.05 Gearchange Mechanism, External Part Description Remarks Option Part Number Dust Cover, crank pivot A120F6170S Dust Cover, crank to selector A120F6177S Screw, hex. flg. hd., crank assy. to transmission A132F6254S Washer Flat M5 x10 x 0.8 A075W4011F Nut Nyloc M5 A075W3008F Isolator Gear cables A132F0207F...
  • Page 291 47.06...
  • Page 292 Service Parts List Function Code 47.06 Gear Selector Mechanism, Internal Part Description Remarks Option Part Number Selector Fork Assembly, gearshift no. 1 A132F6050S Selector Fork, reverse shift A132F6051S Selector Fork Assembly, gearshift no. 2 A132F6052S Shift Arm A132F6053S Pivot, shift arm A132F6054S Selector Fork Assembly, gearshift no.
  • Page 293 Function Code 47.06 Gear Selector Mechanism, Internal Part Description Remarks Option Part Number Pin, lever shaft fixing A132F6068S Seat, shift detent spring no. 1 A120F6062S Detent Ball Assembly A132F6070S Detent Ball Assembly A132F6071S Pin, shift gate A132F6072S Cover Assembly, control shaft Includes, boot, bearigs A132F6102S Bracket, control cable...
  • Page 294 Function Code 47.06 Gear Selector Mechanism, Internal Part Description Remarks Option Part Number Bolt, hex. flg. hd., cover to casing A132F6253S 'E' Clip, shift arm pivot A132F6255S 'O' Ring A132F6256S Spring Seat, shift detent A120F6162S Plug, shift detent assy. A120F6163S Detent Ball A120F6164S Pin, slotted spring, fork to shaft...
  • Page 295 64 58 28 60 68 58 47.07 47.07 Updated 21st November 2012...
  • Page 296 Service Parts List Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number 3rd Gear, driven Sports Ratio G/box B132F0049F 4th Gear, driven Sports Ratio G/box B132F0051F 5th Gear, driven Sports Ratio G/box B132F0053F 6th Gear, driven Sports Ratio G/box B132F0055F Synchro Ring Set, no.
  • Page 297 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number Synchro Hub, no. 4 A132F6084S Bearing Inner, 2nd gear A132F6085S Synchro Hub, no. 1 A132F6086S Synchro Hub, no. 2 A132F6087S Sleeve, synchro hub, no. 1 A132F6088S Sleeve, synchro hub, no. 2 A132F6089S Key, synchromesh shifting A132F6090S...
  • Page 298 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number Bearing, needle roller A132F6153S Bearing, needle roller, reverse idler A132F6154S Bearing, needle roller A132F6155S Bearing, needle roller A132F6156S Bearing, needle roller A132F6157S Bearing, cylindrical roller A132F6158S Bearing, cylindrical roller A132F6159S Bearing, tapered roller A132F6160S...
  • Page 299 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number Snap Ring, bearing to shaft, D, 1.95mm A132F6177S Snap Ring, bearing to shaft, E, 2.00mm A132F6178S Snap Ring, bearing to shaft, F, 2.40mm A132F6179S Snap Ring, bearing to shaft, G, 2.45mm A132F6180S Snap Ring, bearing to shaft, H, 2.50mm A132F6181S...
  • Page 300 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number Snap Ring, bearing to shaft, C, 2.35mm A132F6198S Snap Ring, bearing to shaft, D, 2.40mm A132F6199S Snap Ring, bearing to shaft, E, 2.45mm A132F6200S Snap Ring, bearing to shaft, F, 2.50mm A132F6201S Snap Ring, bearing to shaft, G, 2.55mm A132F6202S...
  • Page 301 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number Snap Ring, bearing to shaft, D, 1.95mm A132F6219S Snap Ring, bearing to shaft, E, 2.00mm A132F6220S Snap Ring, bearing to shaft, F, 2.05mm A132F6221S Snap Ring, bearing to shaft, G, 2.10mm A132F6222S Snap Ring, bearing to shaft, H, 2.15mm A132F6223S...
  • Page 302 Function Code 47.07 Gears, Shafts & Bearings Part Description Remarks Option Part Number Bearing, needle roller A132F6153S Function Code: 47.07, Page: 7 Updated 21st November 2012...
  • Page 303 47.11...
  • Page 304 Function Code 47.11 Final Drive & Bearings Part Description Remarks Option Part Number Gear, differential ring A132F6110S Differential Assembly A132F6111S Gear, differential side A132F6112S Pinion, differential A132F6113S Shaft, differential pinion A132F6114S Thrust Washer, differential pinion A132F6115S Thrust Washer, differential side gear, 1.25mm A132F6116S Thrust Washer, differential side gear, 1.30mm A132F6127S...
  • Page 305 Function Code 47.11 Final Drive & Bearings Part Description Remarks Option Part Number Screw, hex. flg. hd., gear to differential A132F6135S Shim, bearing to housing, 0, 2.00mm A132F6234S Shim, bearing to housing, 1, 2.05mm A132F6235S Shim, bearing to housing, 2, 2.10mm A132F6236S Shim, bearing to housing, 3, 2.15mm A132F6237S...
  • Page 306 15 8 47.15 Updated 21st November 2012...
  • Page 307 Service Parts List Function Code 47.15 Driveshafts & Seals Part Description Remarks Option Part Number Driveshaft Assembly, LH A138F0004F Driveshaft Assembly, RH A138F0005F CV Joint, inner, LH Includes gaiter, clips, snap ring A132D6011S and grease CV Joint kit, inner, RH Includes gaiter, clips and grease A132D6012S CV Joint kit, outer, LH...
  • Page 308 60.01...
  • Page 309 Function Code 60.01 Tool Kit Part Description Remarks Option Part Number Tool Kit Complete A138T0002J Adaptor Key A117G0036F Allen Key 5 x 160mm A117T6001H Wrench 'T' Bar, torx 25 x 100mm A138T6000F Function Code: 60.01, Page: 1...
  • Page 310 60.01a...
  • Page 311 Service Parts List Function Code 60.01a Diagnostic Equipment Part Description Remarks Option Part Number Techcentre Installation Disc T000T1510F Kit, Vehicle Communication Device Includes leads (yellow, 2x USB) T000T1472F and case Lead, Programming communications, yellow T000T1497F Lead, Vehicle Communication Device (VCD) to PC Not illustrated T000T1537F Function Code: 60.01a, Page: 1...
  • Page 312 Not Illustrated 60.02...
  • Page 313 Function Code 60.02 Special Tools Part Description Remarks Option Part Number Hanger, engine, LH A132E6183S Hanger, engine, RH A132E6182S Flange bolt, engine hanger A132E6184S Oil Filter Wrench T000T1441F Clutch Tool For use when fitting clutch to T000T1524F flywheel Fuel Pipe Release Tool T000T1450F Fuel Gauge Kit T000T1451F...
  • Page 314 80.20a...
  • Page 315 Service Parts List Function Code 80.20a Touch-in Paint Pencil Range Part Description Remarks Option Part Number B75, Motorsport Green A120B6086S B93. Starlight Black Metallic A082B6402F B94, Ardent Red A082B6400F B98, Storm Titanium A082B6408F B105, Nightfall Blue A082B6415F B111, Motorsport Black A120B6045S B113, Aspen White A120B6028S...

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