Stanley IW24 User Manual

Stanley IW24 User Manual

Hydraulic impact wrench safety, operation and maintenance
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IW24
HYDRAULIC
IMPACT WRENCH
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
66268 8/2014 Ver. 10

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Summary of Contents for Stanley IW24

  • Page 1 IW24 HYDRAULIC IMPACT WRENCH USER MANUAL Safety, Operation and Maintenance © 2014 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 66268 8/2014 Ver. 10...
  • Page 2 2 ► IW24 User Manual...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. IW24 User Manual ◄ 3...
  • Page 4: Safety Symbols

    Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► IW24 User Manual...
  • Page 5: Safety Precautions

    Keep all parts of your body away from the rotating the space provided in this manual. parts. Long hair or loose clothing can become drawn The model IW24 Hydraulic Impact Wrench will provide into rotating components. safe and dependable service if operated in accordance •...
  • Page 6: Tool Stickers & Tags

    OPERATION MANUAL. OPERATION MANUAL. TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR. TOOL OPERATOR. SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG P/N 15875 (Shown smaller then actual size) 6 ► IW24 User Manual...
  • Page 7: Hose Types

    WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC. SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 (Shown smaller than actual size) IW24 User Manual ◄ 7...
  • Page 8: Hose Recommendations

    HOSE RECOMMENDATIONS 8 ► IW24 User Manual...
  • Page 9: Htma Requirements

    2000 psi 2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements IW24 User Manual ◄ 9...
  • Page 10: Operation

    Allowable bolt torque is limited by both bolt thread di- grease leakage from around the anvil during hard use. ameter and grade of steel in the bolt. The IW24 Impact Refer to the Service section in this manual for the cor- Wrench is recommended for use on the following bolt rect lubrication procedures.
  • Page 11 Remove, clean, grease and assemble the impact mech- impacting for other bolts of the same length and anism as described in the IW24 Service Manual. thread size. 4. Squeeze the trigger to activate the wrench.
  • Page 12: Tool Protection & Care

    This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a mini- mum working pressure rating of 2500 psi/172 bar. 12 ► IW24 User Manual...
  • Page 13: Troubleshooting

    Oil leaks at reversing spool. Damaged O-rings. Replace as required. Check Service Manual to avoid cutting O-rings on cross holes in the spool bore. Wrong hydraulic fluid. Circuit too Refer to Operation section for correct hot. fluid/circuit specifications. IW24 User Manual ◄ 13...
  • Page 14: Specifications

    (Northern Kit, 8 ft Power Tube, 1-1/2 ft Extension, Seat Alignment Starter Wrench, Mueller 5-1/4 in. Socket, Plus Pins) Hydrant Saver, ..............................31044 (Southern Kit, 6-1/2 ft Power Tube, 1-1/2 ft Extension, Seat Alignment Starter Wrench, Mueller 5-1/4 in. Socket, Plus Pins) Socket 7 inch, ..............................73435 14 ► IW24 User Manual...
  • Page 15: Iw24 Parts Illustration

    March 2013) has changed, if you are ordering this valve handle and you have the older style (prior to S/N- 031513001), the spool (item # 52) will also be required. See page 17 before ordering. IW24 User Manual ◄ 15...
  • Page 16: Iw24 Parts List

    10567 SEAL KIT 09284 HSHCS 1/2-13 X 1-3/4 09693 IDLER GEAR ASSY. 09698 MOTOR HOUSING ASSY (IN- * Part of Seal Kit CLUDES ITEMS 54, 55, 57, 59) 09702 MAIN SHAFT U/W - DENOTES “UNDERWATER” 16 ► IW24 User Manual...
  • Page 17: Valve Handle Change Notice

    VALVE HANDLE CHANGE NOTICE ALL IW24 IMPACT WRENCH MODELS Notification of change in valve handle assembly and on/off spool. Part numbers and compatibility (March 2013). Beginning at serial number 031513001, the valve handle assembly has changed. The prior style (part # 17279) used a steel spool sleeve installed in the valve handle assembly.
  • Page 18: Underwater Tools Depth Guideline

    ROV operation is still limited to the tool, for Depth (ft) 8 GPM 12 GPM example a percussive tool has the same depth 5/8” 5/8” limitation whether ROV or diver operated. 3/4” 1” 1” 1” 1000 1” 1-1/4” 18 ► IW24 User Manual...
  • Page 19 NOTES IW24 User Manual ◄ 19...
  • Page 20 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.com...

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