1. Manuals
  2. Brands
  3. Char-Broil Manuals
  4. Grill
  5. The Big Easy 4638234
  6. Assembly & user manual

Char-Broil The Big Easy 4638234 Assembly & User Manual

Natural gas grill
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
WARNING
Combustion by-products produced when using this product contain chemicals
known to the State of California to cause cancer, birth defects, or other
reproductive harm.
Natural Gas Grill
4638234
ASSEMBLY, USE AND
CARE MANUAL
THIS GRILL IS FOR
OUTDOOR USE ONLY
CAUTION:
Read and follow all safety
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
these instructions with consumer.
CONSUMER:
Keep this manual for
future reference.
!
WARNING
Failure to follow all manufacturer's
instructions could result in serious
personal injury and/or property
damage.
!
CAUTION
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
Visit us on the web at:
www.charbroil.com
4638234 / 0–4165057 (01-24-02)
Leave

Advertisement

Table of Contents
loading

Related Manuals for Char-Broil The Big Easy 4638234

Summary of Contents for Char-Broil The Big Easy 4638234

  • Page 1 Natural Gas Grill 4638234 ASSEMBLY, USE AND CARE MANUAL THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave these instructions with consumer. CONSUMER: Keep this manual for future reference.

  • Page 2: For Your Safety

    Installation Safety Precautions WARNING • This grill is designed for natural gas use at 7 inch water column supply pressure. Verify supply pressure with your local gas company. Not for use with LP gas FOR YOUR SAFETY • Grill installation must conform with local codes, or in their 1.

  • Page 3: Table Of Contents

    Thermos Company and its affiliates. This express warranty is the sole warranty given by the Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame manufacturer and is in lieu of all other warranties, express or Design™, FlavorTents™, Grill 2 Go™, Grillin’...

  • Page 4: Parts List

    Parts List - Model 4638234 Key Qty. Description ..Part # Key Qty. Description ..Part Condiment Wire ..4151005 Ignitor Wire, 21”...

  • Page 5: Exploded View

    4638234 • 5...
  • Page 6 NOTE: To prevent scratching, lay grill on packing material to assemble. Items to Assemble: 2 Wheels 1 Tank Bracket 2 Axle Bolts 2 Hitch Pins 2 Hub Caps Hub Cap 2 Control Knobs Wheel attaches to BOTTOM HOLE on legs Hub on wheel faces into leg.
  • Page 7 Stand Cart Upright Items to Assemble: 1 Left Shelf 2 3/4” Carriage Bolts View looking down 2 Wing Nuts, Metal 2 Wing Screws, “AB” point Repeat for Right Side 1 Right Shelf 2 3/4” Carriage Bolt 2 Wing Nut, Metal Insert 3/4”...
  • Page 8 1st Remove styrofoam pad Items to Assemble: 2 Tent Frames Grates 2 Burner Tents 2 Grates 1 Griddle 1 Shield Griddle 4th: Burner Tent 3rd: Tent Frame 2nd: Shield Items to Assemble: 1 Grill Lid 2 Hinge Pin 2 Hitch Pin Qty: 2 Hinge Pin and Hitch Pin...
  • Page 9 Items to Assemble 1 Chef’s Delite 2 Swing Grid Bolts 2 Wing Nuts, Metal Metal Qty: 2 Qty: 2 Items to Assemble: 2 Chains with Coupling 1 Match-Holder Attach the two chains together. Remove coupling from first chain, See Use & Care Manual for Place end of chain through hole, reattach coupling to end of chain.

  • Page 10: Assembly

    Items to Assemble: 1 Grease Clip Center of grill bottom Hang grease clip from center of grill bottom. Use an empty soup can (not included) to hang from grease clip. Grease clip CAUTION • Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage.

  • Page 11: Connecting Your Grill To The Natural Gas Source

    Connecting Your Grill to the Natural Gas Source 1. Coat pipe nipple with gas resistant dope. Screw socket onto With proper assembly, plug cannot be removed without pushing sleeve back. To disconnect, push sleeve back and pull gas manifold at gas source (A). plug out of sleeve (this automatically shuts off gas).

  • Page 12: Use & Care

    WARNING WARNING • Do not use grill until leak checked. For Safe Use of Your Grill and to Avoid • If leak is detected at any time, STOP and call the Fire Serious Injury: Department. • Do not let children operate or play near grill. •...
  • Page 13 Ignitor Lighting Valve Check • Important: Make sure gas is OFF at gas source before Do not lean over grill while lighting. checking valves . Knobs lock in OFF position. To check Open lid during lighting. Turn on gas at gas source. valves, first push in knobs and release, knobs should spring 2.
  • Page 14 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. Turn gas off at control knobs and gas source. 8. If grill is to be stored, coat burners lightly with cooking oil. 2.

  • Page 15: Cooking Chart

    Medium Rare: 10-12 min/Med: 12-15 min Burgers ½” • Cover grill if stored outdoors. Choose from a variety of grill covers offered by Char-Broil. Roast 3-4 lbs. Low-Medium Rare: 20-22 min per lb/Med: 22-25 min per lb • Storage of grill indoors is permissible ONLY if gas source is Vegetables disconnected.

  • Page 16: Troubleshooting

    Troubleshooting Problem Possible Cause Prevention/Cure Burner will not light Wire covered with cooking Clean wires with rubbing alcohol and clean swab. using ignitor. residue. Electrode and burner are wet. Wipe dry with cloth. Electrode cracked or broken, Replace burner. “sparks at crack”. Wire is loose or disconnected.

Table of Contents