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Réglement sur le brouillage radioélectrique édicte par le ministère des Communications du Canada. Trademarks Monarch, MPCL, 9800, 9825, 9850, 9855, and 9860 are trademarks of Avery Dennison Retail Information Services LLC. Avery Dennison® is a trademark of Avery Dennison Corp.
T A B L E O F C O N T E N T S GETTING STARTED ..................1-1 Audience ....................1-2 Using this Manual ................... 1-2 Unpacking the Printer ................1-3 Shipping the Printer ................1-3 Ordering Programmer's Manuals ............... 1-4 About Monarch®...
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LOADING RIBBON ..................3-1 Loading Ribbon..................3-2 SETTING SUPPLY OPTIONS ................. 4-1 Setting the Supply Type ................4-3 Setting the Ribbon .................. 4-4 Setting the Speed ................... 4-5 Setting the Feed Mode ................4-6 Changing the Position Settings ..............4-7 Setting the Print Position ..............
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SETTING DEFAULTS..................6-1 Setting the Monetary Sign ................ 6-2 Setting the Secondary Sign ..............6-3 Setting the Number of Decimal Places ............6-4 Setting the Slashed Zero Appearance ............6-4 Setting the Power-Up Mode ..............6-5 Changing the Prompt Set ................. 6-6 Using Flash Storage ................
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Repeating a Batch................... 8-6 Printing TrueType® Fonts ................ 8-7 Licensing Your Fonts ................8-7 CARE & MAINTENANCE ................9-1 Clearing Label Jams ................9-1 Cleaning ....................9-1 Replacing the Printhead ................9-5 DIAGNOSTICS & TROUBLESHOOTING ............10-1 Factory Set Password................10-1 Checking the Software Version ...............
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ACCESSORIES & OPTIONS ................B-1 Accessories .................... B-1 Packaging Materials ................B-1 Factory-Installed Options ................. B-2 Ethernet Information ................B-2 GLOSSARY ....................G-1 INDEX ......................1 Table of Contents v...
G E T T I N G S T A R T E D The Monarch® 9825® printer lets you print text, graphics, and bar codes on thermal transfer (ribbon) and thermal direct labels or tags. The printer prints labels continuously (in one strip) or on-demand (one label at a time).
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A u d i e n c e The Operator's Handbook is for the person who prints and applies labels. U s i n g t h i s M a n u a l Following is a summary of the contents of this manual. Chapter Contents Getting Started...
U n p a c k i n g t h e P r i n t e r After you unpack the printer, you should have the printer, a power cord, and a ribbon take-up core (may already be on take-up reel). Keep the box and packaging material in case the printer ever needs repair.
O r d e r i n g P r o g r a m m e r ' s M a n u a l s The Packet Reference Manual, which describes how to create format and batch packets for printing labels, how to configure the printer online, how to diagnose printer error messages, and how to perform other advanced techniques can be downloaded from our Web site (www.monarch.com).
E s t a b l i s h i n g C o m m u n i c a t i o n s Before the printer can accept print jobs from the host, you must: ♦ Connect the communication cable to the printer and to the host. ♦...
U s i n g t h e C o n t r o l P a n e l The control panel has a two-line LCD display, 2 status lights, and five buttons. The control panel displays error codes/messages, and allows you to setup/configure the printer.
♦ When an error is present, clears the error. Escape/Clear: ♦ When a job (batch) is printing, cancels the print job (batch). See "Canceling a Paused Batch" in Chapter 8 for more information. ♦ When the printer is online (without errors), enters the offline menu mode.
To display menu options, press ♦ When the screen displays a right arrow, press to display more options. MAIN MENU Cancel All ♦ When the screen displays a left arrow, press to display more options. MAIN MENU Diagnostics ♦ When the screen displays a left and a right arrow, press either display more options.
L O A D I N G S U P P L I E S This chapter describes how to load: ♦ a roll of supply ♦ fan-fold supply ♦ a roll of tag supply. There are two types of supplies: Thermal Direct specially treated thermal supplies that do not use a ribbon for printing.
L o a d i n g L a b e l s o r T a g s Make sure the printer is configured for the correct supply type. 1. Open the cover. 2. Unlock the printhead by turning the retaining latch. 3.
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Supply Holder Guides Supply Roller 5. Adjust the supply holder guides so the sides barely touch the roll. Make sure the supply roll turns freely. If you are using fan-fold supplies, place the supply stack behind the printer, label side facing up. 6.
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8. Adjust the supply guides so they touch the supply. Push up on the supply lever to lock the supply guides into place. Die Cut Sensor Nibs Supply Le ver 9. Hold the printhead assembly by the printhead tab while pressing down on the printhead release.
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10. Close the printhead by pressing down on the thumb well until you hear it click into place. Thumb Well 11. Close the cover. 12. Press Feed/Cut to position the supply under the printhead. You may need to adjust the wide/narrow knobs depending on the width of your supply.
Loading Labels for the Optional Peel Mode Peel mode is an option that must be purchased separately. In peel mode, the printer separates the backing paper from the label. The next label is not printed until the completed one is removed from the printer. Make sure the printer is configured for on-demand mode and the correct supply type.
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3. Feed the backing paper over the peel bar. Peel Bar Low er Opening 4. Feed the backing paper through the lower opening of the exit cover. Close the exit cover. Pull down on the backing paper to remove any slack.
5. Close the printer's cover. 6. Press Feed/Cut to position the supply under the printhead. U s i n g t h e O p t i o n a l T e a r B a r Note the following change to loading labels if you have purchased the optional tear bar.
U s i n g L i n e r l e s s S u p p l y Linerless printing is an option that must be purchased separately on the original printer order. The linerless option is not customer or field- installable.
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5. Press down on the exit cover tabs to open the exit cover. 6. Pull back slightly on the spring latch with your thumb or fingernail and lift the shelf out. CAUTION: Be careful when inserting or removing the shelf. The shelf has sharp points.
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7. If inserting the peel bar: Insert the left edge of the peel bar into the side slot at an angle. Then, slide the peel bar to the right and press down until you hear it click into place. The peel bar must be lined up with the platen roller. 8.
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The shelf must be parallel to the platen roller, not at an angle. See the following diagrams. Shelf inserted correctly. Shelf not inserted correctl y. CAUTION: Make sure the shelf is not misaligned with the platen roller, or damage to the platen roller could occur. 2-12 Operator's Handbook...
9. Close the exit cover. 10. Load supplies by following the label loading procedures. You may notice a different color and texture on the platen roller. Linerless supplies do not stick to the textured platen roller. 11. Close the printhead assembly and the cover. 12.
L O A D I N G R I B B O N This chapter describes how to load a ribbon roll. There are different ribbon requirements for the two types of supplies: Thermal Direct do not use a ribbon for printing. Supplies Thermal Transfer require a ribbon for printing.
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L o a d i n g R i b b o n Make sure the printer is configured to use a ribbon. To load ribbon: 1. Open the cover. 2. Unlock the printhead by turning the retaining latch. 3. Lift printhead assembly using the printhead tab until the assembly locks into place.
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6. Remove the new ribbon from the package as shown. Do not wrinkle or crush the new ribbon. 7. Slide the ribbon onto the back reel as far as it will go. The ribbon roll only fits on the reel one way. Carefully unwind a few inches of ribbon from the bottom of the roll.
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12. Remove any slack in the ribbon by turning the take-up reel clockwise. 13. Hold the printhead assembly by the printhead tab while pressing down on the printhead release. 14. Close the printhead by pressing down on the thumb well until you hear it click into place.
S E T T I N G S U P P L Y O P T I O N S This chapter explains how to select the supply type, ribbon, speed, feed mode, backfeed, print position, supply position, margin position, cut position, dispense position, backfeed distance, separators, and skip index mode.
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The options are listed in the table below. Option Choices Default Supply Type Aperture/Die Cut/Black Die Cut Mark/Continuous Ribbon No/Yes Speed 2.5/4.0/6.0/efault Default Feed Mode Continuous/On-Demand Continuous Backfeed Off/On Print Position -99 to +99 Supply Position -300 to 300 Margin Position -99 to 99 Separators No/Yes/Long...
S e t t i n g t h e S u p p l y T y p e You can print on aperture, black mark, die cut, or continuous supplies. You have to tell the printer which supplies you are using. Note: If you are using edge aperture supplies, use the die cut setting.
S e t t i n g t h e R i b b o n You have to tell the printer if your supplies require a ribbon. To change the setting, from the Main Menu, select Setup, then Supply. Then, follow these steps.
S e t t i n g t h e S p e e d You can change the print speed for bar codes or graphics. If you select "default" for speed, formats with serial bar codes automatically print at 2.5 ips and formats with parallel bar codes print at 6.0 ips.
S e t t i n g t h e F e e d M o d e You can use continuous or on-demand printing. On-demand printing allows you to remove a label before printing the next one. To change the setting, from the Main Menu, select Setup, then Supply. Then, follow these steps.
C h a n g i n g t h e P o s i t i o n S e t t i n g s This menu includes selections to change the print, supply, margin, and dispense positions along with the backfeed distance. When you see Enter print pos [-99/99]: +0...
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To change the setting, from the Main Menu, select Setup, Supply, then Positioning. Then, follow these steps. 1. Press until you see POSITIONING Print Pos 2. Press Enter/Pause. The current setting is displayed, for example: Enter print pos [-99/99]: +0 3.
Setting the Supply Position This function adjusts the machine to print at the vertical 0,0 point on the supply. Note: The supply position adjustment should only be made on initial printer setup. For format adjustments, change the print position. You may need to adjust the supply in or out to allow ♦...
Setting the Margin Position This function adjusts where the format prints horizontally on the supply. The adjustments are in dots (0.0049 inch), which is the smallest measurement the printer recognizes. The width of the print area depends on your supply size. Maximum width is four inches.
Setting the Dispense Position This function adjusts the stopping point of the label. To change the setting, from the Main Menu, select Setup, Supply, then Positioning. Follow these steps. 1. Press until you see POSITIONING Dispense Pos 2. Press Enter/Pause. DISPENSE POS [50/200]: +65 3.
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To change the setting, from the Main Menu, select Setup, Supply, then Positioning. Follow these steps. 1. Press until you see POSITIONING Backfeed Dis 2. Press Enter/Pause. BACKFEED DIS [10/200]: +65 3. Press to change the dispense position. Pressing decreases the value;...
U s i n g B a t c h S e p a r a t o r s A batch separator is an extra tag printed in between batches with a pinstripe pattern. For non-indexed supply, the batch separator is always six inches long.
U s i n g S k i p I n d e x You can use the skip index mode to skip (or ignore) a sense mark and print an image over multiple labels, if necessary. For example, if you have 4.0" long supplies loaded, but your image is 8.0"...
S e t t i n g t h e P r i n t C o n t r a s t The print contrast controls the darkness of the printing on your supply. The range is -699 to +699 and the default is 0. You may need to increase the print contrast for linerless supplies.
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Feed/Cut acts as a toggle switch to change the value by 10 or 1. For example, to make the contrast 50 (from the default of 0), press Feed/Cut, then press five times (50). 5. Press Enter/Pause to select either "Yes" or "No" to print a test label and check the print contrast.
S E T T I N G C O M M U N I C A T I O N S This chapter tells you how to set the serial or parallel communication values. These values provide the link for normal online printing.
S e t t i n g t h e B a u d R a t e To change the setting, from the Main Menu select Setup, Port Settings, then Serial Comm. If password protection in enabled, press Feed/Cut three times, then press Enter/Pause before you see the Setup Menu options.
S e t t i n g t h e S t o p B i t s To change the setting, from the Main Menu select Setup, Port Settings, then Serial Comm. Then, follow these steps. 1. Press until you see SERIAL COMM Stopbits 2.
S e t t i n g t h e F l o w C o n t r o l To change the setting, from the Main Menu select Setup, Port Settings, then Serial Comm. Then, follow these steps. 1.
Setting the Mode To change the setting, from the Main Menu select Setup, Port Settings, then Parallel Comm. Then, follow these steps. 1. Press until you see PARALLEL COMM Mode 2. Press Enter/Pause. MODE Compatible 3. Use to select either "Compatible" or "IEEE1284." Press Enter/Pause.
S E T T I N G D E F A U L T S This chapter explains how to select the monetary sign, secondary sign, decimal places, slashed zero, power-up mode, prompt set, imaging errors, and ignore configuration packets. This chapter also explains how to format flash, check the available flash memory, and pack flash memory.
The monetary sign, secondary sign, and decimal places options are used in conjunction with option 42. Refer to the optional Packet Reference Manual for more information. Note: The settings for Monetary Sign, Secondary Sign, Slashed Zero, and Decimal Places are applied when a format is downloaded. Changing the settings does not affect batches already in the printer.
1. Press until you see DEFAULTS Monetary Sign 2. Press Enter/Pause. The current setting is displayed, for example: MONETARY SIGN 3. Press until you see the country's monetary sign you want. 4. Press Enter/Pause. Press Escape/Clear until you see the Main menu. S e t t i n g t h e S e c o n d a r y S i g n If you select USA as the monetary sign, you can print amounts less than $1.00 either by using a dollar sign and decimal ($0.30) or by using a cent...
3. Press until you see the option you want. Then press Enter/Pause. Press Escape/Clear until you see the Main Menu. S e t t i n g t h e P o w e r - U p M o d e Power-up mode lets you decide how your printer starts each time you turn it on.
C h a n g i n g t h e P r o m p t S e t Prompt set determines which language displays on the printer's menu. You can select English, French, German, Spanish-ES, Japanese, Portuguese, Italian, Swedish, Spanish 2, Danish, Dutch, Finnish, and Norwegian. Some prompts may remain in English, even if you select a different language.
2. Press Enter/Pause. The current setting is displayed, for example: FLASH STORAGE Disabled 3. Press until you see the option you want. Then press Enter/Pause. Press Escape/Clear until you see the Main menu. U s i n g F l a s h M e m o r y The flash memory options are listed in the table below.
3. Press Enter/Pause. Are you sure? 4. Press to display "Yes" and press Enter/Pause. CREATING FLASH FILE SYSTEM 1 The printer's flash memory is cleared and reformatted. This process may take several minutes. The printer reboots automatically after formatting flash memory. You need to resend any fonts you want to use to flash memory again.
4. Press Enter/Pause. You see the number (in bytes) of available flash memory. Unused Flash 1006216_ 5. Press Escape/Clear until you see the Main menu. Packing Flash Memory Packing flash memory permanently removes any deleted files from memory. Periodically select this option to "clean up" the printer's memory. Any deleted files are removed from memory when you pack flash.
M e m o r y G u i d e l i n e s Use these basic guidelines when storing files in your printer's memory. ♦ Your printer may have volatile RAM (packets deleted when the printer is turned off), non-volatile RAM (packets saved when the printer is turned off), and flash memory (packets saved when the printer is turned off).
U S I N G S C R I P T S This chapter explains how to load, enable, and delete scripts. You can also enable status polling and immediate commands. Using the Scripts menu requires custom software. It allows you to print data streams written for other printers.
D o w n l o a d i n g a S c r i p t Follow these instructions to download a script from the MS DOS prompt. Set the communication parameters using the MODE command. Then, prepare the printer to accept a script.
E n a b l i n g a S c r i p t The script must be enabled before you can use it. To enable or disable a script: 1. From the Script Menu, press until you see SCRIPTS Enable Script 2.
D e l e t i n g a S c r i p t You can delete a script from the printer's memory. To delete a script: 1. From the Script Menu, press until you see SCRIPTS Delete Script 2.
E n a b l i n g S t a t u s P o l l i n g Status polling allows you to obtain information about the readiness of the printer and the current (or last received) print job. Your System Administrator can enable status polling while the printer is running in Script mode.
U s i n g I m m e d i a t e C o m m a n d s Your System Administrator can use immediate commands to reset the printer or cancel and repeat batches. Immediate commands are turned on or off through an MPCL packet.
P R I N T I N G This chapter explains how to ♦ use on-demand mode printing. ♦ print an error label. ♦ print, pause, restart, cancel, and repeat a batch. You can send format, batch, and graphic data to the printer from a host. When the printer receives the data, batches begin printing automatically.
O n - D e m a n d M o d e P r i n t i n g When this printer is operating in the on-demand mode, the next label prints when the previous label is removed from the printer or when Feed/Cut is pressed.
P a u s i n g a B a t c h You can pause printing by pressing Enter/Pause. You may want to interrupt a batch to make adjustments for: ♦ Loading a different roll of supply or a ribbon. See Chapter 2, "Loading Supplies"...
C a n c e l i n g a P a u s e d B a t c h You can cancel a paused batch, delete a format, graphic, or font in memory, or all the batches waiting to print. Note: Before any format, graphic, or font in memory can be deleted, you must cancel all batches.
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3. To cancel all the batches (including the paused batch), press until you see PAUSE MENU Cancel All and press Enter/Pause. Cancel Batches? 4. You can ♦ exit without canceling any batches. Press Escape/Clear or press to display No and then press Enter/Pause. The printer returns to the Pause menu.
Press , then press Enter/Pause. You return to the Pause menu. If you select "Yes," these prompts delete ALL formats, graphics, and/or fonts in the printer. 5. Press to select another function from the Pause menu, or to return to Print mode. R e p e a t i n g a B a t c h Before you start printing a new batch, you can reprint the last batch.
P r i n t i n g T r u e T y p e ® F o n t s TrueType® fonts are available on this printer. TrueType fonts are scalable and the characters print smoothly, without the jagged edges you see on bitmap fonts.
C A R E & M A I N T E N A N C E This chapter tells you how to ♦ clear label jams and clean the printer. ♦ replace a printhead. CAUTION: Do not use sharp objects to clean the printhead or touch the printhead with your fingers.
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You may need to clean the printhead, sensor, and platen roller: ♦ if there is any adhesive build-up in the supply path. ♦ after printing approximately 3 rolls of thermal transfer/thermal direct/linerless supplies or after each ribbon. ♦ daily if your printer is in an excessively dirty, Voids hot, or humid environment.
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4. Clean the platen roller when you see significant adhesive build-up or a label is wrapped around the platen roller. Use a dry, soft-bristle brush, such as a toothbrush, to clean either the standard (black) or linerless (red/orange textured) platen roller. If the brush does not remove all the adhesive ♦...
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7. Rub the cotton swab across the supply sensor and die cut sensor and remove any build-up. Die Cut Sensor Supply Sensor 8. Clean the build-up in the supply path. 9. Let the printer dry before you reload supplies. 10. Close the exit cover by pushing firmly on it. Both latches click into place. 11.
R e p l a c i n g t h e P r i n t h e a d You may have to replace the printhead if it is damaged or worn-out. For example, you may see 616 (bad dot or dots) or 768 (printhead failure) error codes.
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6. Carefully unplug the cable from the printhead as shown. The printhead is sensitive to static electricity, which can damage the printhead or reduce its life. Ground yourself by touching some metal, such as the printer's metal base, before touching the printhead. 7.
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Note: Make sure the printhead cable does not touch the ribbon roll. 10. Clean the new printhead with a cotton swab dipped in isopropyl alcohol to remove any salt or oil left from handling. 11. Let the printhead dry and reload your supplies. 12.
D I A G N O S T I C S & T R O U B L E S H O O T I N G This chapter explains how to perform simple diagnostic functions such as checking the software version, the supply quality, printing test labels, and using password protection.
P r i n t i n g a T e s t L a b e l 1. From the Diagnostics Menu, press until you see DIAGNOSTICS User Diag 2. Press Enter/Pause and until you see USER DIAG Test Label 3.
C h e c k i n g S u p p l y Q u a l i t y The printer continuously stores data from the most recent 16 supplies printed to check the reflectivity of the sensor marks on the supply. Before you check your supply quality, print a batch of supplies or test labels.
U s i n g P a s s w o r d P r o t e c t i o n The password protection feature prevents formats, graphics or fonts from accidentally being deleted from the printer's memory. It also limits access to the Setup and Scripts menus.
7. If you do not want the user to enter a password before they can delete formats, graphics, fonts, or access to the Setup and Scripts menus, press Enter/Pause. You return to the User Diagnostics Menu. Press to display "Yes" and press Enter/Pause. The password protection is enabled for formats, graphics, fonts, and access to the Setup and Scripts menus.
T r o u b l e s h o o t i n g This section helps you correct some problems that may occur. Problem Action Error message appears Turn off the printer. Wait fifteen seconds and then during startup. turn on the printer.
Problem Action Backing paper is wrapped Carefully remove the backing paper. Make sure the around platen or peel backing paper tears at the saw-toothed tear edge roller. when using backfeed and peel mode. Blank labels print or 750 Clean supply sensors. series errors.
C o m m o n E r r o r s Errors 001 to 405 and 429 to 435 are data errors. This type of error indicates that incorrect data was sent to the printer, and the printer is ignoring it.
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Font, bar code, or density in the batch does not fit the format. The data in this line of the batch is either missing or does not match the format. Reference point off supply. Portion of field off supply or there may be an invalid character in the packet.
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Load supplies (supply length mismatch), because the calibrated supply length differs by plus or minus .25 inches from the format. Press Feed/Cut. Either the supply is not seen or the on-demand sensor is broken. Check for a label jam, clear the supply path, or reload supplies.
S P E C I F C A T I O N S P r i n t e r Height: 12.5 inches (318 mm) Width: 12 inches (305 mm) Depth: 13 inches (330 mm) with the optional 13.0" (330 mm) x 12.5" (318 mm) x 17.3" (439 mm) metal cover (H x W x D) Weight:...
Printing Method: Thermal Transfer (ribbon) or Thermal Direct Print Speed: 2.5 ips (64 mm) default for all serial bar codes, 4.0 ips (102 mm) or 6.0 ips (152 mm) default for parallel bar codes Maximum Print 4.0 inches x 16.0 inches (102 mm x 406 mm) Area: S u p p l i e s For high temperature or high humidity environments, contact us for supply...
R i b b o n S p e c i f i c a t i o n Do not leave ribbon in sunlight, high temperatures or humidity. Ribbon Type: Standard Ribbon Widths Use with Max. supply width 1.5 inches (38 mm) 1.3 inches (33 mm) 1.8 inches (46 mm) 1.5 inches (38 mm)
C a b l e P i n o u t s The following tables show the connector pins for a 9-pin to 25-pin (126825) cable or a 25-pin to 25-pin cable (126826). 9-Pin (F) 25-Pin (M) CD 1 20 DTR RD 2 2 TD TD 3...
F a c t o r y - I n s t a l l e d O p t i o n s ♦ Internal Ethernet Print Server supports TCP/IP (12691303) ♦ Peel mode with on-demand sensor ♦ Tear Bar ♦...
G L O S S A R Y The following terms will help you use this manual. continuous mode Mode in which the printer prints all the labels in the batch without stopping. download (send) Transmission of data from the host to your printer. format Supply layout or design, which the System Administrator downloads as a format packet to your...
I N D E X communications parallel ......5-5 contrast about fonts ......8-7 setting ......4-15 accessories ....... B-1 currency ......6-2 adjusting backfeed distance..4-11 dispense position ..4-11 margin position..... 4-10 default print position ....4-7 port settings .... 5-1, 5-5 supply position ....
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Visit www.monarch.com for sales, service, supplies, information, and telephone numbers for our locations throughout the world. TOLL FREE: 1-800-543-6650 (In the U.S.A.) 1-800-387-4740 (In Canada)