Table of Contents
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P r o v e n P e r f o r m a n c e
K - B A R I n d u s t r i e s , F a r i b a u l t , M N , 5 5 0 2 1
Installation, Operation, and Maintenance Manual
HOT WATER PRESSURE WASHER
To the Owner:
Thank you for purchasing a NorthStar hot water pressure washer. Your machine is designed for long life,
dependability, and the top performance you demand! Take time now to read through this manual so you better
understand the machine's operation, maintenance and safety precautions. Everyone who operates this machine
must read and understand this manual. The time you take now will prolong your machine's life and prepare you
for its safe operation. Enjoy the exceptional performance of your NorthStar hot water pressure washer, the
industry leader! The manufacturer reserves the right to make improvements in design and/or changes in
specifications at any time without incurring any obligation to install them on units previously sold.
Engine Oil
Engine is shipped without oil. Fill before starting.
Use SAE 10W-30 motor oil.
Pump Oil
Pump is shipped with oil. Change oil plug and check pump oil level before starting.
Use SAE 30 Non-detergent pump oil (item# 4043) for oil changes.
Water
Make sure your water flow is 20% higher than the pressure washer's flow rate.
Make sure your water is clean and particle free.
Storage
Do not allow water to freeze in the pump, hose, coil, or spray gun.
Spraying
Use any NorthStar brand or equivalent pressure washer chemicals.
Chemicals
Adjust soap adjustment knob to regulate cleaning power.
Maintenance
Engine:
Schedule
Pump:
Read and understand all manuals before operating.
Any Questions, Comments, Problems or Parts Orders
In the United States
Northstar Customer Service
Call 1-800-270-0810
Hours: Monday - Friday 7:00 AM to 5:30 PM
Saturday 7:30 AM-11:30 AM Central Time
Quick Facts
Oil: change after first 20 hours, then annually or every 100 hours.
Spark Plug: clean every 100 hours, replace annually or every 300 hours.
Air Filter: clean every 100 hours, replace annually or every 300 hours.
Oil: change after first 40 hours, then every 3 months or 500 hours.
M157294F
ITEM NUMBER:
SERIAL NUMBER:
Engine Model:
Pump Model:
Flow:
Hose Length:
Nozzle Size:
Cleans dirty surfaces with high
:
pressure hot water.
In the United Kingdom
Call 02392639752
Northern Tool and Equipment Co. (UK) Ltd.
Unit 2, Keel Close,
Portsmouth, Hants PO3 5QD, England
157294
Pressure:
Lance Length:
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Table of Contents
Related Manuals for North Star M157294F
Summary of Contents for North Star M157294F
- Page 1 M157294F ITEM NUMBER: 157294 SERIAL NUMBER: Engine Model: Pump Model: Flow: Pressure: P r o v e n P e r f o r m a n c e Hose Length: Lance Length: Nozzle Size: K - B A R I n d u s t r i e s , F a r i b a u l t , M N , 5 5 0 2 1...
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Page 2: Table Of Contents
Table of Contents Important Safety Instructions Maintenance Instructions 12-15 Specifications Moving and Handling Instructions Machine Component Long Term Storage Identification Installation Instructions Troubleshooting Operation Instructions 9-11 Parts Breakdowns 18-20 Safety Features Electrical Schematic Important Safety Instructions WARNING -Risk of injection or injury to persons - Do not direct discharge stream at persons. - Do not use a hose if exterior damage is evident. -
Page 3: Specifications
Specifications ITEM 157294 Pressure Rating 3000 psi Flow Output 4 gpm Pump Type General TS1511 Water Supply Standard tap water @ 20- 100 psi Engine Horsepower 13 hp BTU Output 353,700 BTU Temperature Rise 140° F Maximum Temperature 210° F Approved Fuels #1 or #2 Diesel, Kerosene, Fuel Oil... -
Page 4: Machine Component
Machine Component Identification TEMP HEAT CONTROL HOT WATER Ref # Description Ref # Description Ref # Description High Pressure Relief Valve Pump Control Panel Exhaust Vent Battery Heat Switch High Pressure Output Gas Cap Thermostat Heating Coil Gas Tank Fuel Tank Generator Head Unloader (psi adjustment) Fuel Cap... -
Page 5: Installation Instructions
Installation Instructions I.) Unpack Your pressure washer is shipped on one pallet. Separate and identify the components and use the assembly instructions in this manual for assembly. -
Page 6: Hardware Bag
Hardware Bag Owner’s Manual Honda Manual 2X Tube Caps 1X Vented Dipstick 4X Nozzles 1X Chemical Injector 4X Grommets 4Ft Braided Hose 4X Wheel Retainers 1X Spark Plug Wrench 1X Strainer 1X Hex Key 4X - 5/16 X 3/4” Flange Bolt 4X - 5/16 Flange Nut 2X - 1/4 X 3/4”... - Page 7 II.) Assembly Instructions LIFT BACK OF UNIT BY HANDLES TO INSTALL REAR WHEELS, THEN LIFT FRONT OF UNIT TO INSTALL FRONT WHEELS INSTALL WHEEL ONTO AXLE FASTEN WHEEL WITH RETAINER, SECURE RETAINER WITH WRENCH PROVIDED NOTE: IT IS RECOMMENDED THAT TWO PEOPLE LIFT THIS UNIT WHILE A THIRD SLIDES THE WHEELS ONTO THE AXLES PRESS BRAIDED HOSE ONTO...
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Page 8: Exhaust Vent
at a proper height and location to provide adequate VI.) Getting Started draft. This oil fired unit must have a draft controller IMPORTANT: Proper initial installation of equipment installed in the flue (Part #18007 call 1-800-270-0810 to will assure more satisfactory performance, longer order). -
Page 9: Operation Instructions
Operating Instructions Read and understand the entire manual before operating the pressure washer. Follow these instructions every time you use the pressure washer. I.) Pre-Operation III.) Attach Garden Hose A.) Position the machine for easy access to all Remove shipping plug from pump inletand confirm controls. - Page 10 NOTE: Your pressure washer is equipped with a low V.) Turn Water Supply ON pressure chemical injector. The proper chemical Make sure the hose is not “kinked”. A kinked hose will used for the proper application can speed up provide insufficient water supply to the pump and will cleaning jobs tremendously.
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Page 11: Burner
F.) Small parts should be washed in a basket so the supply adequate voltage to the burner, resulting in pressure does not push them away. Larger, light smoke coming from the heat exchanger during weight parts should be clamped down. operation. -
Page 12: Safety Features
All mechanical equipment, no matter how well designed, will need repairs. A North Star pressure washer is no exception. At times, a North Star pressure washer may be inoperable because repairs are required. North Star Customer Service... -
Page 13: Pump
Cleaning The Inlet Filter Checking the Hoses WARNING: Check whether dangerous chemicals WARNING: Do not use a finger or skin to check for have been used, and take precautions when leaks. Escaping fluid under pressure has sufficient handling filters. force to penetrate the skin, causing serious injury. Do not operate the pressure washer if the hose is cracked, worn, or leaking. - Page 14 Coil Descaling Coil Desooting In hard water areas, scale build-up within the Poor grades of fuel oil or inadequate combustion heating coil will occur. Scale deposits will decrease air will cause heavy soot build-up on the outside the water temperature rise and may eventually clog surface of the heating coil.
- Page 15 Electrodes 4. Reset the spacing as shown below. On a yearly basis the electrodes should be inspected and any necessary adjustments made. 1. Remove the 4 nuts that attach the burner to the heating chamber. You do not have to Electrodes disconnect the fuel lines or the electric cords.
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Page 16: Moving And Handling Instructions
Moving and Handling Instructions Maneuvering Your Pressure Washer Lift Here 1.) Use the handles to move the pressure washer. 2.) To turn, lift slightly on the handles and pivot the pressure washer on its front wheels. 3.) To engage brakes, pull brake arms out, rotate them down and use them as chocks. -
Page 17: Troubleshooting Guide
Troubleshooting Guide Engine Will Not Start Causes Solutions Low Oil Shutdown Fill engine with the adequate amount of oil. Cold Engine Choke engine to start. No Fuel Add gas to engine, make sure fuel shutoff valve is open. Dead Battery Recharge/Replace battery. -
Page 18: Parts Breakdowns
157294F Parts Breakdown... - Page 19 ITEM PART# DESCRIPTION 35251 Roll Cage 35192 Instruction Decal ITEM PART# DESCRIPTION 308304 Fuel Tank 35745 Generator V-Belt, A25 33322 Fuel/Gas Cap 31717 Bearing Mount Plate 308303 Gas Tank 306403 Stub Shaft Bearing 306401 Fuel Valve Grommet 35255 Belt Tension Plate, Generator 31976 Connector 31716...