Care And Maintenance - Hilti DD 150?U Operating Instructions Manual

8 Care and maintenance

CAUTION
Disconnect the supply cord plug from the power out-
let.
8.1 Care of cutting tools and metal parts
Remove any dirt adhering to the surface of cutting tools,
the chuck and drive spindle and protect their surfaces
from corrosion by rubbing them with an oily cloth from
time to time.
Always keep the connection end clean and lightly
greased.
8.2 Care of the machine
CAUTION
Keep the machine, especially its grip surfaces, clean
and free from oil and grease. Do not use cleaning
agents which contain silicone.
The outer casing of the machine is made from impact-
resistant plastic.
Never operate the machine when the ventilation slots are
blocked. Clean the ventilation slots carefully using a dry
brush. Do not permit foreign objects to enter the interior of
the machine. Clean the outside of the machine at regular
intervals with a slightly damp cloth. Do not use a spray,
steam pressure cleaning equipment or running water for
cleaning. This may negatively affect the electrical safety
of the machine.
Clean the chuck and the clamping segments with a
cloth at regular intervals and lubricate the parts with Hilti
lubricant spray. Remove any particles of foreign matter
from the chuck.
Remove the filter from the water inlet on the side handle
occasionally and flush the filter mesh through with water
in the direction opposite to the normal water flow.
If the water flow indicator is dirty, remove it from the
machine and clean it as necessary. Do not use abrasive
cleaning agents or sharp objects to clean the sight glass.
This may adversely affect the functionality of the water
flow indicator.
8.3 Maintenance
WARNING
Repairs to the electrical section of the machine may
be carried out only by trained electrical specialists.
Check all external parts of the power tool for damage
at regular intervals and check that all controls operate
faultlessly. Do not operate the power tool if parts are
damaged or when the controls do not function faultlessly.
If necessary, the power tool should be repaired by Hilti
Service.
8.4 Replacing the carbon brushes 26
NOTE
The indicator lamp with wrench symbol lights up when
the carbon brushes need to be replaced.
DANGER
The machine may be operated, serviced and repaired
only by trained, authorized personnel. This personnel
must be particularly informed of any possible hazards.
Failure to observe the following instructions may result in
contact with dangerous electric voltage.
1. Disconnect the machine from the electric supply.
2. Open the carbon brush covers on the left-hand and
right-hand side of the motor.
3. Take note of how the carbon brushes are fitted and
how the conductors are positioned. Remove the
worn carbon brushes from the machine.
4. Fit the new carbon brushes just as the old ones
were fitted (spare part numbers: 100‑127 V carbon
brush set: 2006844, 220‑240 V carbon brush set:
2006843).
NOTE Take care to avoid damaging the insulation
on the indicator lead as you insert the brushes.
5. Close the carbon brush covers on the left-hand and
right-hand side of the motor and tighten the retaining
screws.
6. Allow the tool to run in for approx. 1 min. under no
load.
NOTE After replacing the carbon brushes the indi-
cator lamp will go out after the machine has run for
approx. 1 minute.
8.5 Checking the power tool after care and
maintenance
After carrying out care and maintenance, check that all
protective and safety devices are fitted and that they
function faultlessly.
8.6 Adjusting the play between rail and carriage
NOTE
Play between the rail and the carriage can be adjusted
by turning the carriage play adjustment screws.
Use an Allen key to tighten the carriage adjustment
screws to a torque of 5 Nm (finger-tight) and then turn
the screws back ¹/₄ of a turn.
The carriage is correctly adjusted if it remains in position
when no core bit is fitted but moves down under its own
weight when a core bit is fitted.
en
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