Carrier Base 25HBR Installation And Start-Up Instructions Manual
Carrier Base 25HBR Installation And Start-Up Instructions Manual

Carrier Base 25HBR Installation And Start-Up Instructions Manual

Base series r-22 sizes 018 to 060, 1 1/2 to 5 tons
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Installation and Start-Up Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Fig. 1—25HBR Dense Grille Unit
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Tab 5a 5a
A05340
Printed in U.S.A.
Catalog No. 25HBR-1SI
Base™ Series R-22 Heat Pumps
Sizes 018 to 060, 1 1/2 to 5 Tons
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, and so forth
where unit operation sounds may disturb customer.
2. Ensure that vapor- and liquid-tube diameters are appropriate to
capacity of unit.
3. Run refrigerant tubes as directly as possible by avoiding
unnecessary turns and bends.
4. Leave some slack between structure and unit to absorb
vibration.
5. When passing refrigerant tubes through the wall, seal opening
with RTV or other pliable silicon based caulk. (See Fig. 2.)
6. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with a
rigid wire or strap that comes in direct contact with tubing.
(See Fig. 2.)
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation. (See Fig. 2.)
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
indoor unit of the same size when connected by 15 ft of
field-supplied or factory-accessory tubing. For proper unit opera-
.
tion, check refrigerant charge using charging information located
on control box cover.
IMPORTANT: Maximum liquid line size is 3/8-in. O.D. for all
residential applications including long line.
IMPORTANT: Always install a liquid line filter drier on any
system using existing field service line sets and or existing indoor
25HBR
Pg 1
10-05
Replaces: New

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Summary of Contents for Carrier Base 25HBR

  • Page 1 4. Leave some slack between structure and unit to absorb vibration. A05340 Fig. 1—25HBR Dense Grille Unit 5. When passing refrigerant tubes through the wall, seal opening with RTV or other pliable silicon based caulk. (See Fig. 2.) SAFETY CONSIDERATIONS 6.
  • Page 2: Installation

    NOTE: Avoid contact between tubing and structure 3/8-IN. DIA TIEDOWN KNOCKOUTS IN BASEPAN (2) PLACES OUTDOOR WALL INDOOR WALL CAULK LIQUID TUBE VAPOR TUBE INSULATION THROUGH THE WALL JOIST A05177 HANGER STRAP Dimensions (In.) (AROUND VAPOR INSULATION TUBE ONLY) MINIMUM TIEDOWN KNOCKOUT LOCATIONS VAPOR TUBE MOUNTING-PAD...
  • Page 3 2. Remove hex nut from piston body. Use backup wrench on fan 8. Install TXV with 3/8-in. copper tubing through small hole in coils. service panel. Use wrench and backup wrench, to avoid damage to tubing or valve, to attach TXV to distributor. 3.
  • Page 4 Table 2—Accessory Usage REQUIRED FOR REQUIRED FOR REQUIRED FOR REQUIRED FOR LOW-AMBIENT ACCESSORY APPLICATIONS IN LONG-LINE SEA COAST APPLICATIONS APPLICATIONS SNOW BELT REGION APPLICATIONS* (WITHIN 2 MILES) (BELOW 55°F) Crankcase Heater Standard (if required) Evaporator Freeze Thermostat Accumulator Standard Standard Compressor Start-Assist Capacitor and Relay MotorMaster®...
  • Page 5: Electrical Shock Hazard

    Table 1—Refrigerant Connections And Recommended Liquid- And Vapor-Tube Diameters (In.) LIQUID VAPOR UNIT SIZE Connection Diameter Tube Diameter Connection Diameter Tube Diameter 018, 024 042, 048 1-1/8 NOTES: 1. Tube diameters are for total equivalent lengths up to 80 ft. For tubing lengths greater than 80 ft horizontal or 20 ft vertical differential, consult the Application Guideline and Service Manual.
  • Page 6 TYPICAL HEAT HP THERMOSTAT FAN COIL PUMP 24 VAC HOT 24 VAC COM HEAT STAGE 2 COOL/HEAT STAGE 1 INDOOR FAN RVS COOLING EMERGENCY IF AVAILABLE HEAT LEGEND 24-V FACTORY WIRING 24-V FIELD WIRING FIELD SPLICE CONNECTION OUTDOOR THERMOSTAT EMERGENCY HEAT RELAY SUPPLEMENTAL HEAT RELAY A02325 Fig.
  • Page 7 When thermostat is satisfied, its contacts open, de-energizing contactor and relay. All heaters and motors should stop. PERSONAL INJURY HAZARD DEFROST Failure to follow this caution may result in personal injury. The defrost control is a time/temperature control which includes a To prevent personal injury wear safety glasses, protective field selectable (quick-connects located at board edge) time period clothing, and gloves when handling refrigerant and observe...
  • Page 8: Care And Maintenance

    Do not use chart to adjust refrigerant charge. areas, such as coastal applications. Copyright 2005 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 25hbr1si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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