Carrier Comfort 25HBB Installation Instructions Manual

Carrier Comfort 25HBB Installation Instructions Manual

Comfort series heat pumps with puron refrigerant 1–1/2 to 5 nominal tons
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25HBB, 25HBC, 25HCD
Comfortt Series Heat Pumps
with Puronr Refrigerant
1–1/2 To 5 Nominal Tons
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory–authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code (NEC) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
Recognize safety information. This is the safety–alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety–alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death.
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out and
tag switch with a suitable warning label.
WARNING
!
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors.
mixtures of air or gases containing
oxygen can lead to an explosion.

Installation Instructions

WARNING signifies hazards
Pressurized
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where
unit operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate
for unit capacity.
3. Run refrigerant tubes as directly as possible by avoiding un-
necessary turns and bends.
4. Leave some slack between structure and unit to absorb vi-
bration.
5. When passing refrigerant tubes through the wall, seal open-
ing with RTV or other pliable silicon–based caulk (see Fig.
1).
6. Avoid direct tubing contact with water pipes, duct work,
floor joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with
a rigid wire or strap which comes in direct contact with
! !
.
tubing (see Fig. 1).
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation (see Fig. 1).
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
(AROUND SUCTION
Fig. 1 - - Connecting Tubing Installation
When outdoor unit is connected to factory–approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
AHRI rated indoor unit when connected by 15 ft. (4.57 m) of
field–supplied or factory accessory tubing. For proper unit
operation, check refrigerant charge using charging information
located on control box cover and/or in the Check Charge section of
this instruction.
IMPORTANT: Maximum liquid–line size is 3/8–in. OD for all
residential applications including long line.
IMPORTANT: Always install the factory–supplied liquid–line
filter drier. Obtain replacement filter driers from your distributor or
branch.
OUTDOOR WALL
INDOOR WALL
CAULK
LIQUID TUBE
SUCTION TUBE
INSULATION
THROUGH THE WALL
JOIST
HANGER STRAP
INSULATION
TUBE ONLY)
SUCTION TUBE
1" (25.4 mm)
MIN
LIQUID TUBE
SUSPENSION
A07588

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Summary of Contents for Carrier Comfort 25HBB

  • Page 1: Installation Instructions

    25HBB, 25HBC, 25HCD Comfortt Series Heat Pumps with Puronr Refrigerant 1–1/2 To 5 Nominal Tons Installation Instructions NOTE: Read the entire instruction manual before starting the INSTALLATION RECOMMENDATIONS installation. NOTE: In some cases noise in the living area has been traced to SAFETY CONSIDERATIONS gas pulsations from improper installation of equipment.
  • Page 2: Clearance Requirements

    On rooftop applications, locate unit at least 6 in. above roof INSTALLATION surface. CAUTION 3/8–in. (9.53 mm) Dia. Tiedown Knockouts in Basepan(2) Places CUT HAZARD Failure to follow this caution may result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing and gloves when handling parts.
  • Page 3: Make Piping Connections

    Table 1 – Accessory Usage REQUIRED FOR LOW–AMBIENT REQUIRED FOR REQUIRED FOR Accessory COOLING APPLICATIONS SEA COAST APPLICATIONS LONG LINE APPLICATIONS* (Below 55F / 12.8C) (Within 2 miles / 3.22 km) Accumulator Standard Standard Standard Ball Bearing Fan Motor Yes{ Compressor Start Assist Capacitor and Relay Crankcase Heater...
  • Page 4 Table 2 – Refrigerant Connections and Recommended Liquid CAUTION and Vapor Tube Diameters (In.) LIQUID RATED VAPOR UNIT DAMAGE HAZARD UNIT SIZE Connection Tube Connection Tube Diameter Diameter Diameter Diameter Failure to follow this caution may result in equipment damage 18, 24 or improper operation.
  • Page 5: Make Electrical Connections

    Make Electrical Connections Table 3 – 3–Phase Monitor LED Indicators STATUS WARNING No call for compressor operation FLASHING Reversed phase Normal ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or Connect Control Wiring death. Route 24v control wires through control wiring grommet and Do not supply power to unit with compressor terminal box connect leads to control wiring.
  • Page 6 Final Wiring Check Sequence of Operation IMPORTANT: Check factory wiring and field wire connections Turn on power to indoor and outdoor units. Transformer is energized. to ensure terminations are secured properly. Check wire routing to ensure wires are not in contact with tubing, sheet metal, etc. Cooling Compressor Crankcase Heater On a call for cooling, thermostat makes circuits R–O and R–Y, and...
  • Page 7: Check Charge

    OUTDOOR FAN RELAY DEFROST THERMOSTAT MUST BE CLOSED BEFORE DEFROST TIMER BEGINS T1 - ENABLES DEFROST Y OUTPUT TO PRESSURE SWITCHES AND CONTACTOR TIMER.MUST BE ENERGIZED FOR DEFROST TIMER TO START C - COMMON O - REVERSING VALVE SPEEDUP THERMOSTAT INPUTS A05332 Fig.
  • Page 8 Units with Indoor Pistons Units installed with indoor pistons require charging by the 8. If unit has a higher suction line temperature than charted superheat method. temperature, add refrigerant until charted temperature is reached. The following procedure is valid when indoor airflow is within 9.
  • Page 9 Table 5 – Additional Subcooling Required – 13 & 14 SEER Units Subcooling Delta from Rating Plate Value Indoor Unit Outdoor Unit Tonnage CAP**1814A** –– CNPV*1814A** –– FB4CNF018+TXV –– FF1ENP(018/019) –– FX4DNF019 CAP**24**A** CNP**24**A** CSPH*2412A** FB4CNF024+TXV –– –– FF1ENP(024/025) (FV4C/FE4A)NF002 FX4DNF025 CAP**30**A** ––...
  • Page 10 Table 6 – Additional Subcooling Required – 15 SEER Units Subcooling Delta from Rating Plate Value Indoor Unit OUTDOOR UNIT TONNAGE CAP**1814A** –– CNPV*1814A** –– FB4CNF018+TXV –– FF1ENP(018/019) –– FX4DNF019 –– CAP**24**A** –– –– CNP**24**A** –– –– CSPH*2412A** –– –– FB4CNF024+TXV ––...
  • Page 11 Table 7 – Required Liquid Line Temperatures _F LIQUID PRESSURE AT REQUIRED SUBCOOLING TEMPERATURE (° F) SERVICE VALVE (PSIG) Table 8 – Superheat Charging (Heat Pump Only) EVAPORATOR ENTERING AIR TEMPERATURE (° F WB) OUTDOOR TEMP (° F) – – –...
  • Page 12: Final Checks

    S Do not use capillary tube coils. S Observe all warnings, cautions, and bold text. Catalog No: 25HBB–C–HCD---03SI Copyright 2013 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Date: 06/13 Replaces: 25HBB–C–HCD--- 02SI Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

This manual is also suitable for:

Comfort 25hcdComfort 25hbcComfort 25hbb seriesComfort 25hbc seriesComfort 25hcd series

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